Automatic change machine part production welding and use gas cleaning equipment
Technical Field
The utility model relates to a flue gas treatment field specifically is an automatic change machine part production flue gas purification equipment for welding.
Background
The energy sources for modern welding are many, including gas flame, electric arc, laser, electron beam, friction, and ultrasonic, among others. In addition to use in a factory, welding can be performed in a variety of environments, such as the field, underwater, and space. Wherever welding can be dangerous for the operator, appropriate precautions must be taken while welding is being performed. The possible injuries to human body caused by welding include burn, electric shock, visual impairment, toxic gas inhalation, over-irradiation of ultraviolet rays, etc.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an not only automatic exhaust fume, can also the self-cleaning flue gas, the equipment of the treatment effeciency of improvement flue gas that can be great.
The technical scheme for realizing the purpose is as follows: a flue gas purification device for production and welding of automatic mechanical parts comprises a welding table, wherein a controller panel is fixedly connected to the front of the welding table, a top frame is fixedly connected to the right side of the upper end of the welding table, a gas collecting mechanism is arranged on the inner side of the top frame, a smoke sensor is arranged on the inner side of the gas collecting mechanism, a box body is fixedly connected to the left side of the upper end of the welding table, a water tank is fixedly connected to the upper end of the box body, a water supplementing mechanism is arranged on the inner side of the water tank, a second water pipe is fixedly connected to the lower end of the water tank, a third water pipe is rotatably connected to the upper end of the box body, a spray head is fixedly connected to the lower end of the third water pipe, the second water pipe is rotatably connected to the inner side of the third water pipe, a second gear is fixedly connected to the outer side of the second water pipe, a second motor is fixedly connected to the lower end of the water tank, and a first gear is fixedly connected to the output end of the second motor, the first gear and the second gear are connected in a meshed mode, a second air pipe is fixedly connected to the left side of the box body, and an air buffering mechanism is fixedly connected to the other end of the second air pipe.
Gas collection mechanism is including bleeding the fan and gathering the gas cover, gather the inboard of gas cover fixed connection at the roof-rack, the inboard of fixed connection at the roof-rack is bled to the fan of bleeding, it establishes directly over gathering the gas cover to bleed the fan, the first trachea of the upper end fixedly connected with of the fan of bleeding, the first tracheal other end fixedly connected with booster pump, the upper end of booster pump and roof-rack is fixed connection, the other end of booster pump is fixed connection through first trachea and box, smoke transducer fixed connection is gathering the lower extreme of gas cover.
The water supplementing mechanism comprises a water pump, the water pump is fixedly connected to the upper end of the water tank, a first water pipe is fixedly connected to the outer side of the water pump, the outer side of the water pump is fixedly connected with the water tank through the first water pipe, and a liquid level sensor is fixedly connected to the inner side wall of the water tank.
As the utility model discloses a further optimization, the first motor of left side fixedly connected with of water tank, the inboard rotation of water tank is connected with stirs the board, the output shaft tip of first motor stretches into the inboard of water tank and stirs board axial region one end and be fixed connection.
As the utility model discloses a further optimization, the inboard top fixedly connected with of water tank is the solid piece box of clean cigarette, the solid piece box of clean cigarette is established under first water pipe.
As the utility model discloses a further optimization, the inboard of third water pipe is equipped with ball bearing, ball bearing and second water pipe are passed through to the inboard of third water pipe and are connected for rotating.
As the utility model discloses a further optimization, the mechanism of breathing slowly includes box body and top cap, box body and the tracheal one end of second are fixed connection, the inside wall of box body is equipped with the spout, the equal fixedly connected with slide bar in the left and right sides of the lower extreme of top cap, the other end and the spout of slide bar are sliding connection.
As a further optimization of the utility model, the inboard of box is equipped with the tipping bucket, the shape of tipping bucket is the round platform form.
The utility model discloses a working process: when the gas-fume extractor is used, when gas fume is generated by welding, the gas fume is sensed by the smoke sensor, a trigger signal of the smoke sensor is sent to the controller panel, the controller panel starts the gas-extracting fan, the gas fume is pumped into the box body through the first gas pipe for processing, and the gas fume can be better processed by matching with the arrangement of the booster pump; after the flue gas enters the box body, water is discharged into a third water pipe through a second water pipe at the lower end of the water tank, then the second motor drives the first gear to rotate, the first gear rotates to drive the second gear to rotate and is linked with a third water pipe on the second gear to rotate, and the lower end of the third water pipe is provided with the spray head, so that the flue gas in the box body can be subjected to rotary spraying, the flue gas treatment area can be enlarged, and the flue gas treatment efficiency is improved; the liquid level sensor is arranged in the water tank, when the water level in the water tank is sensed to reach the warning limit, the liquid level sensor feeds a signal back to the controller panel, and the controller panel starts the water pump to supply water to the water tank, so that the water tank is ensured to achieve the effect of automatic water supply; through set up the mechanism of slowing down the gas on the second trachea, utilize the slide bar of top cap lower extreme spout in the box body to slide, when flue gas jacking top cap, can utilize the pressure of top cap to make the obstacle for the flue gas to can increase the residence time of flue gas, thereby can be better handle the flue gas.
The utility model has the advantages that: when the smoke purifying equipment for production and welding of the automatic mechanical parts is used, when smoke is generated during welding, the smoke is sensed through the smoke sensor, a trigger signal of the smoke sensor is sent to the controller panel, the controller panel starts the suction fan, the smoke is sucked into the box body through the first air pipe for treatment, and the smoke can be better treated by matching with the arrangement of the booster pump; after the flue gas enters the box body, water is discharged into a third water pipe through a second water pipe at the lower end of the water tank, then the second motor drives the first gear to rotate, the first gear rotates to drive the second gear to rotate and is linked with a third water pipe on the second gear to rotate, and the lower end of the third water pipe is provided with the spray head, so that the flue gas in the box body can be subjected to rotary spraying, the flue gas treatment area can be enlarged, and the flue gas treatment efficiency is improved; the liquid level sensor is arranged in the water tank, when the water level in the water tank is sensed to reach the warning limit, the liquid level sensor feeds a signal back to the controller panel, and the controller panel starts the water pump to supply water to the water tank, so that the water tank is ensured to achieve the effect of automatic water supply; through set up the mechanism of slowing down the gas on the second trachea, utilize the slide bar of top cap lower extreme spout in the box body to slide, when flue gas jacking top cap, can utilize the pressure of top cap to make the obstacle for the flue gas to can increase the residence time of flue gas, thereby can be better handle the flue gas.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of the structure at the position A of the present invention;
fig. 3 is a schematic diagram of the circuit connection module of the present invention.
In the figure: 1. a welding table; 2. a top frame; 3. a smoke sensor; 4. a gas collection mechanism; 5. a water replenishing mechanism; 6. a water tank; 7. a first motor; 8. a stirring plate; 9. a gas release mechanism; 10. a box body; 11. a second water pipe; 12. a ball bearing; 13. a second motor; 14. a first gear; 15. a second gear; 16. a third water pipe; 17. a second air pipe; 18. a controller panel; 19. a smoke-purifying and block-fixing box; 20. a spray head; 21. an inclined hopper; 401. a gas gathering cover; 402. an air extracting fan; 403. a first air pipe; 404. a booster pump; 501. a water pump; 502. a first water pipe; 503. a liquid level sensor; 901. a chute; 902. a top cover; 903. a slide bar; 904. and (5) a box body.
Detailed Description
Referring to fig. 1-3, a flue gas purification device for production and welding of automatic mechanical parts comprises a welding table 1, a controller panel 18 is fixedly connected to the front of the welding table 1, a top frame 2 is fixedly connected to the right side of the upper end of the welding table 1, a gas collecting mechanism 4 is arranged on the inner side of the top frame 2, a smoke sensor 3 is arranged on the inner side of the gas collecting mechanism 4, a box body 10 is fixedly connected to the left side of the upper end of the welding table 1, a water tank 6 is fixedly connected to the upper end of the box body 10, a water replenishing mechanism 5 is arranged on the inner side of the water tank 6, a second water pipe 11 is fixedly connected to the lower end of the water tank 6, a third water pipe 16 is rotatably connected to the upper end of the box body 10, a spray head 20 is fixedly connected to the lower end of the third water pipe 16, the second water pipe 11 is rotatably connected to the inner side of the third water pipe 16, a second gear 15 is fixedly connected to the outer side of the second water pipe 11, the lower extreme fixedly connected with second motor 13 of water tank 6, the output end fixedly connected with first gear 14 of second motor 13, first gear 14 and second gear 15 are connected for the meshing, the left side fixedly connected with second trachea 17 of box 10, the other end fixedly connected with of second trachea 17 delays gas mechanism 9, the inboard of controller panel 18 is equipped with the singlechip chip, the model of singlechip chip is C8051F500, smoke transducer 3 model MIX1002, level sensor 503 model is MPM388, the model of booster pump 404 is ZR5101 PM.
Gas collection mechanism 4 includes air exhaust fan 402 and gathers gas hood 401, gather gas hood 401 fixed connection in the inboard of roof-rack 2, air exhaust fan 402 fixed connection is in the inboard of roof-rack 2, air exhaust fan 402 is established directly over gathering gas hood 401, the first trachea 403 of the upper end fixedly connected with of air exhaust fan 402, the other end fixedly connected with booster pump 404 of first trachea 403, the upper end of booster pump 404 and roof-rack 2 is fixed connection, the other end of booster pump 404 is fixed connection through first trachea 403 and box 10, 3 fixed connection of smoke transducer are gathering the lower extreme of gas hood 401.
Moisturizing mechanism 5 includes water pump 501, water pump 501 fixed connection is in the upper end of water tank 6, the first water pipe 502 of outside fixedly connected with of water pump 501, water pump 501's the outside is fixed connection through first water pipe 502 and water tank 6, the inside wall fixedly connected with level sensor 503 of water tank 6.
Specifically, the left side fixedly connected with first motor 7 of water tank 6, the inboard rotation of water tank 6 is connected with stirs board 8, the output shaft tip of first motor 7 stretches into the inboard of water tank 6 and stirs board 8 axial region one end for fixed connection.
In this embodiment, can further will wash water stirring through setting up first motor 7 and stirring board 8, conveniently purify the flue gas.
Specifically, the top of the inner side of the water tank 6 is fixedly connected with a smoke-purifying solid block box 19, and the smoke-purifying solid block box 19 is arranged right below the first water pipe 502.
In this embodiment, when the water tank 6 intakes water, the water that the first water pipe 502 got into the water tank 6 will strike the solid solvent granule in the solid block box 19 of clean cigarette, form solution water to can the water to the adsorption capacity of flue gas.
Specifically, the ball bearing 12 is disposed inside the third water pipe 16, and the inside of the third water pipe 16 is rotatably connected to the second water pipe 11 through the ball bearing 12.
In this embodiment, wear between the second water pipe 11 and the third water pipe 16 can be reduced by providing the ball bearing 12, and the ball bearing 12 is provided with the bearing sealing cover, so that a gap between the second water pipe 11 and the third water pipe 16 can be reduced to a certain extent, thereby achieving a sealing effect.
Specifically, the air release mechanism 9 includes a box body 904 and a top cover 902, the box body 904 and one end of the second air pipe 17 are fixedly connected, a sliding groove 901 is formed in the inner side wall of the box body 904, sliding rods 903 are fixedly connected to the left side and the right side of the lower end of the top cover 902, and the other ends of the sliding rods 903 and the sliding grooves 901 are in sliding connection.
In this embodiment, through setting up slow gas mechanism 9, utilize the slide bar 903 of top cap 902 lower extreme to slide in the spout 901 of box body 904, when flue gas jacking top cap 902, can utilize top cap 902's pressure to make the obstacle for the flue gas to can increase the residence time of flue gas, thereby can be better handle the flue gas.
Specifically, an inclined bucket 21 is arranged on the inner side of the box body 10, and the inclined bucket 21 is in a circular truncated cone shape.
In this embodiment, the centralized treatment of the treated waste water containing flue gas can be conveniently carried out by arranging the inclined hopper 21.