CN214421676U

CN214421676U - Atomizing core automatic detection system of atomizing device

Info

Publication number: CN214421676U
Application number: CN202120182474.8U
Authority: CN
Inventors: 李力; 余锋
Original assignee: Conweal Technologies Co ltd
Current assignee: Conweal Technologies Co ltd
Priority date: 2021-01-22
Filing date: 2021-01-22
Publication date: 2021-10-19
Anticipated expiration: 2031-01-22

Abstract

The utility model relates to an atomizing core production and processing field provides an atomizing device's atomizing core automatic check out system, and this system includes that rectilinear vibration feeding mechanism, material loading keep off material pushing component, rotary work platform subassembly, determine module and unloading subassembly. The utility model discloses an introduce the equivalent detection method and the device that are fit for automated production, integrate multinomial detection device on an automation line, realize high-efficient, reliable one-stop detection's method and equipment.

Description

Atomizing core automatic detection system of atomizing device

Technical Field

The utility model relates to an electron cigarette production and processing field, concretely relates to atomizing device's atomizing core automatic check out system.

Background

The existing detection method for the performance of the atomizing core also has the problems of single function, manual feeding and discharging and the like. In addition, after the performance data is detected, whether the workpiece is qualified or not needs to be judged manually according to a qualified parameter value interval specified in the process file, isolation is carried out, and product detection results are counted. The detection method has low efficiency, and when large-scale production is carried out, if the product needs to be fully detected, a large amount of manpower and material resources need to be input, so that the cost is increased; if the product adopts the spot check, the after-sale cost is increased, and the satisfaction degree of the use experience of the customer is reduced. And therefore improvements thereto are needed.

SUMMERY OF THE UTILITY MODEL

An object of the embodiment of the utility model is to provide an atomizing core automatic check out system of atomizing device aims at solving the function singleness that exists in the current atomizing core detection method, needs the artifical shortcoming of going up unloading.

The embodiment of the utility model provides a realize like this, an atomizing core automatic check out system of atomizing device, including linear vibration feeding mechanism, material loading fender material pushing components, rotatory work platform subassembly, detection subassembly and unloading subassembly;

the feeding material blocking and pushing assembly comprises a feeding support, a material blocking mechanism and a material pushing mechanism, the material blocking mechanism comprises a front material blocking mechanism and a rear material blocking mechanism, the rotary working platform assembly comprises a platform large plate, a rotary plate, a motor, a divider assembly and a carrier seat, and the detection assembly comprises a resistance detection mechanism, an atomization core height upper limit detection mechanism, an atomization core height lower limit detection mechanism, a suction resistance detection mechanism and a blanking rear detection mechanism.

Further, the unloading subassembly includes first unloading mechanism, second unloading mechanism, third unloading mechanism, fourth unloading mechanism and fifth unloading mechanism, just resistance detection mechanism, atomizing core height upper limit detection mechanism, atomizing core height lower limit detection mechanism, inhale and hinder detection mechanism and unloading back detection mechanism with first unloading mechanism, second unloading mechanism, third unloading mechanism, fourth unloading mechanism and fifth unloading mechanism center on carousel NULL.

Further, the carrier seat surrounds carousel equidistance setting, there are two positioning groove on the carrier seat.

Further, the detection mechanism is arranged at the last step of the detection process after blanking.

Further, the turntable makes equally divided intermittent motion.

Further, the resistance detection mechanism, the atomizing core height upper limit detection mechanism, the atomizing core height lower limit detection mechanism, the suction resistance detection mechanism and the blanking rear detection mechanism correspond to the carrier seat in position respectively.

Further, the automatic detection system further comprises a cabinet and a touch screen assembly, wherein the cabinet is of a hollow rectangular structure, and the four corners of the bottom of the cabinet are welded with horsewheels and goblets.

Furthermore, the side surface of the machine cabinet is provided with a gas source box, and a total gas circuit is arranged in the machine cabinet.

The embodiment of the utility model provides a have following advantage: the utility model discloses on the basis of current detection technology and method, through introducing the equivalent detection method and the device that are fit for automated production, integrate multinomial detection device on an automation line, realize high-efficient, reliable one-stop-type detection's method and equipment.

Drawings

Fig. 1 is a perspective view of an automatic detection line provided in an embodiment of the present invention;

fig. 2 is a perspective view of an automatic detection system provided in an embodiment of the present invention;

fig. 3 is a schematic view of a linear feeding system and a feeding blocking and pushing assembly of the automatic detection system provided in the embodiment of the present invention;

fig. 4 is a schematic view of a linear feeding system of the automatic detection system provided in the embodiment of the present invention;

fig. 5 is a schematic view of a feeding, blocking and pushing assembly of the automatic detection system provided in the embodiment of the present invention;

fig. 6 is a schematic view of a rotary platform assembly of an automatic detection system according to an embodiment of the present invention;

FIG. 7 is an enlarged view of a portion A of FIG. 6;

fig. 8 is a schematic view of a detection assembly and a blanking assembly of the automatic detection system provided by the embodiment of the present invention;

fig. 9 is a schematic diagram of a resistance detection mechanism of the automatic detection system according to the embodiment of the present invention;

fig. 10 is a schematic view of a suction resistance detection mechanism of an automatic detection system according to an embodiment of the present invention;

fig. 11 is a schematic view of a post-blanking detection system of the automatic detection system provided in the embodiment of the present invention;

fig. 12 is a schematic view of a blanking system of the automatic detection system provided in the embodiment of the present invention;

fig. 13 is a schematic diagram of a cabinet of an automatic detection line provided by an embodiment of the present invention.

Detailed Description

In order to make the technical problem, technical solution and advantageous effects to be solved by the present invention more clearly understood, the following description is given in conjunction with the accompanying drawings and embodiments to further explain the present invention in detail. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

As shown in fig. 1, fig. 2, fig. 6 and fig. 8, an embodiment of the present invention provides an atomizing core automatic detection system of an atomizing device, which comprises a linear vibration feeding mechanism 1, a feeding material blocking and pushing assembly 2, a rotary working platform assembly 3, a detection assembly 4 and a blanking assembly 5. The feeding, blocking and pushing assembly 2 comprises a feeding bracket 21, a material blocking mechanism 22 and a pushing mechanism 23, wherein the material blocking mechanism 22 comprises a front material blocking mechanism 221 and a rear material blocking mechanism 222; the rotary working platform assembly 3 comprises a platform large plate 31, a turntable 32, a motor and separator assembly 33 and a carrier seat 34; the detection assembly 4 comprises a resistance detection mechanism 41, an atomization core height upper and lower limit detection mechanism 42, a suction resistance detection mechanism 43 and a blanking rear detection mechanism 44.

Specifically, as shown in fig. 2 to 5, the linear vibration feeding mechanism 1 includes a feeding trough 11 and a linear feeder 12. The feeding trough 11 is a double-track structure with two grooves with the width of the groove opening close to that of the trough bottom surface on the upper surface, and can accommodate and clamp two atomizer assemblies side by side. Three trough guide sheets 111 are also provided on the upper surface of the groove for guiding the atomizer assembly and adjusting the width of the groove. One of the two grooves is used for receiving the atomizer assembly conveyed by the clockwise circular vibration (not shown in the figure), and the other groove is used for receiving the atomizer assembly conveyed by the anticlockwise circular vibration (not shown in the figure). The linear feeder 12 is located at the lower portion of the feeding trough 11 and provides a linear vibration force to the feeding trough 11. During operation, after the atomization core assembly is horizontally thrown to the feeding trough 11, the trough guide thin plate 111 adjusts the trough width well, the atomization core assembly is hung in the feeding trough 11 under the action of gravity, vertically arranged and pushed forwards to the feeding blocking and pushing assembly 2 under the action of direct vibration.

Preferably, the feeding and blocking pushing assembly 2 comprises a feeding bracket 21, a material blocking mechanism 22 and a pushing mechanism 23, and the material blocking mechanism 22 comprises a front material blocking mechanism 221 and a rear material blocking mechanism 222. The feeding support 21 is fixed on the workbench and located on one side of the linear vibration feeding mechanism 1, the top of the feeding support is provided with two first cylinder mounting plates 211 and two second cylinder mounting plates 212 which extend horizontally above the feeding mechanism, wherein the first cylinder mounting plates 211 are located at one end of the turntable and are far away, the two cylinder mounting plates are used for fixing cylinders, the front material blocking mechanism 221 and the rear material blocking mechanism 222 are respectively located on two sides of the first cylinder mounting plates 211, wherein the front material blocking mechanism 221 is located on one side of the turntable and the rear material blocking mechanism 222 is located on one side of the turntable. The pushing mechanism 23 is located on one side of the second cylinder mounting plate 212 close to the rotating table. Specifically, the parts of the front striker 221 and the rear striker 222 are the same, and the front striker 221 includes a biaxial cylinder 2211, a striker seat 2212 and a striker 2213 as an example. Specifically, the double-shaft cylinder 2211 is rectangular, the top surface of the double-shaft cylinder is provided with two through cylindrical holes for placing a moving shaft, and the tail end of the moving shaft is connected with the material blocking seat 2212; sliding grooves are formed in three side faces of the double-shaft cylinder, and the two magnetic switches respectively slide on the two sliding grooves; and two throttle valves are arranged on the last side surface. Keep off material structure 2213 and be used for blockking atomizing core subassembly, in this embodiment, keep off material structure for keeping off the material needle, through the vertical block side by side of spring in keeping off material seat 2212. And a photoelectric sensor is arranged in the material blocking seat 2212 and used for sensing whether the atomizing core assembly is in place or not. During operation, under the action of the cylinder, the material blocking structure 2213 can move up and down to block or release the atomizing core assembly in the feeding trough 11. The pushing mechanism 23 includes a first dual-axis cylinder 231, a second dual-axis cylinder 232, a pushing seat 233, and a workpiece pre-positioning slot 234. The first double-shaft cylinder 231 is connected with the second cylinder mounting plate 212, the double shafts move in the up-and-down direction, the moving end of the first double-shaft cylinder 231 is connected with the second double-shaft cylinder 232, the double shafts of the second double-shaft cylinder 232 move back and forth in the conveying direction of the atomizer, and the moving end of the second double-shaft cylinder 222 is connected with the material pushing seat 233. The pusher block 233 is substantially pi-shaped, and the two pusher plates are positioned to coincide with the two groove portions of the workpiece pre-positioning slot 234 and have a width slightly less than the width of the groove for pushing the atomizer located in the workpiece pre-positioning slot 234 into the carrier block 44 at the circumference of the turntable 42. When the atomizing core assembly moves to the blocking base 2212, after the photoelectric sensor senses that the atomizing core assemblies of the two rails are in place, the air cylinder of the front blocking mechanism 221 lowers the blocking needle thereof to block the rear atomizing core assembly, then the rear blocking mechanism 222 lifts the blocking needle thereof to pass through the foremost atomizing core assembly, and the atomizing core assembly is thrown to the workpiece pre-positioning groove 234 under the action of direct vibration to realize pre-positioning. After the photoelectric sensors on the two sides of the workpiece pre-positioning slot 234 sense that the atomized core assembly is in place, the pushing mechanism 23 lowers the horizontal pushing cylinder and the pushing block, and the horizontal pushing cylinder pushes the atomized core assembly into the positioning slot of the carrier seat 34 of the rotary working platform assembly 3 through the pushing block to complete the automatic feeding action.

Further, as shown in fig. 6 and 7, the rotary work platform assembly 3 includes a platform large plate 31, a turntable 32, a motor and divider assembly 33, and a carriage 34. The platform large plate 31 is positioned at the bottom of all the parts, the motor and divider assembly 33 is placed in the middle, and the motor and divider assembly 33 is positioned below the turntable 32. The turntable 32 rotates clockwise and is in a disc shape, and the carrier seats 34 are symmetrically arranged on the circumference edge at equal intervals, and the number of the carrier seats is 12. Specifically, the carrier seat 34 is substantially rectangular, and has two positioning grooves at one long end, the grooves are sized to fit with the atomizer assemblies, so that two atomizer assemblies can be engaged at one time, and the other long end is embedded and fixed on the circumference of the turntable 32. When the device runs, the motor drives the divider to realize accurate equal-division intermittent motion of the turntable 32, and the turntable 32, the carrier seat 34 and the atomizing core assembly on the carrier seat are driven to accurately convey among stations in sequence.

Further, as shown in fig. 8, the detection assembly 4 includes a resistance detection mechanism 41, an atomizing core height upper and lower limit detection mechanism 42, a suction resistance detection mechanism 43, and a post-blanking detection mechanism 44. The number of the atomizing core height upper and lower limit detection mechanisms 42 is two, and the atomizing core height upper and lower limit detection mechanisms comprise atomizing core lower limit detection mechanisms and atomizing core upper limit detection mechanisms 42 which are respectively used for detecting the lower limit value and the upper limit value of the height of the atomizing core after the assembly is installed. The blanking assembly 5 includes a first blanking mechanism 51, a second blanking mechanism 52, a third blanking mechanism 53, a fourth blanking mechanism 54, and a fifth blanking mechanism 55. The detection mechanism in the detection assembly 4 and the five blanking mechanisms of the blanking assembly 5 are arranged around the circumferential edge of the turntable 32 at equal intervals in sequence, correspond to the position of the carrier seat 34, and are sequenced in time from the carrier seat 34 connected with the pushing mechanism 23 as a starting point, and sequentially comprise a resistance detection mechanism 41, a first blanking mechanism 51, an atomizing core lower limit detection mechanism, a second blanking mechanism 52, an atomizing core upper limit detection mechanism 42, a third blanking mechanism 53, a suction resistance detection mechanism 43, a fourth blanking mechanism 54, a blank blanking mechanism 55, a fifth blanking mechanism 55 and a blanking post-detection mechanism 44.

Specifically, as shown in fig. 9, the resistance detection mechanism 41 includes a mounting bracket (one) 411, an upper clamp (one) 412, a lower clamp (one) 413, a cylinder (one) 414, a cone electrode 415, and a probe assembly 416. The back of the cylinder (I) 414 is connected with the mounting bracket (I) 411, and the front side is connected with the upper clamping plate (I) 412 and the lower clamping plate (I) 413. The number of the cone electrodes 415 is 2, and the cone electrodes are arranged in the lower clamping plate (one) 413 and are upward. The number of the probe assemblies 416 is 2, the probe assemblies 416 are arranged in the upper clamping plate (I) 412, the needle heads face downwards, and the probe assemblies 416 and the cone electrodes 415 are connected with the positive electrode and the negative electrode of the precision resistance tester. The magnetic suction switches are positioned on the left side and the right side of the cylinder (I) 414. When the resistance detection is carried out, the head end and the tail end of the atomizing core are respectively and reliably contacted with the probe assembly 416 and the cone electrode 415 under the action of the cylinder (I) 414 to form a resistance detection loop, the resistance value of the heating wire is detected to be compared with an upper threshold value and a lower threshold value set in a precision resistance tester, the heating wire is unqualified in an out-of-range mode, the subsequent blanking position is pushed out, and otherwise, the heating wire is sent to the next station.

As shown in fig. 10, the resistance-suction detecting mechanism 43 includes a mounting bracket (ii) 431, an upper clamp plate (ii) 432, a lower clamp plate (ii) 433, a cylinder (ii) 434, an air-suction plug 435, and a plug 436. The back of the cylinder (II) 434 is connected with the mounting bracket (II) 431, and the front side of the cylinder (II) 434 is connected with the upper splint (II) 432 and the lower splint (II) 433. The air exhaust plugs 435 are hermetically connected with the micro vacuum pump and the analog-to-digital converter, the number of the air exhaust plugs is 2, the air exhaust plugs are arranged in the lower clamp plate (II) 435, and air holes face upwards. The plugs 436, the number of which is 2, are arranged in the upper clamping plate (II) 432 with the air holes facing downwards. The magnetic switches are located on the left and right sides of the cylinder (II) 434. When air resistance detection is carried out, the head end and the tail end of the atomizing core are respectively connected with the plug 436 and the air exhaust plug 435 under the action of the cylinder (II) 434 to form a sealed air path, the air value of an air window of the atomizing core assembly is measured and is transmitted to the controller through the analog-to-digital converter, the air value is compared with the upper threshold value and the lower threshold value of the suction resistance set in the controller, the product with the out-of-range is unqualified, the blanking position behind the product is pushed out, and otherwise, the product is sent to the next station.

As shown in fig. 11, the post-blanking detection mechanism 44 includes a blanking mounting bracket 441, a photoelectric sensor mounting plate 442, and a photoelectric sensor 443. The mounting bracket 441 is disposed on the platform board 31, the two photoelectric sensing mounting plates 442 are disposed on the left and right sides of the top of the blanking mounting bracket 441, the two photoelectric sensors 443 are respectively mounted on the two photoelectric sensing plates 442, and the sensing heads are aligned with the atomizing core components in the carrier seat 34. The detection means ensure that the carrier seat 44 is empty before entering the loading position.

As shown in fig. 12, the blanking mechanism of the blanking assembly 5 has the same structure, and the first blanking mechanism 51 is taken as an example and comprises a blanking mounting bracket 511, a blanking hopper 512, a pen-shaped air cylinder 513 and a material pushing head 514. Wherein, the blanking mounting bracket 511 is arranged on the large platform plate 31, the head of the mounting bracket is provided with two pen-shaped air cylinders 513, the head of the pen-shaped air cylinder 513 is provided with a material pushing head 514 which can extend back and forth along the axial direction, and the head is aligned with the atomizing core part on the carrier seat 34. The blanking hopper 512 is positioned in the blanking mounting bracket 511 and is in a slope shape, one end of the slope top is opened and faces the material pushing seat 34, one end of the slope bottom is opened and faces the plastic box, and the atomizing core pushed down by the material pushing head 514 slides into the plastic box from the carrier seat 34 through the blanking hopper 512 and is then recycled uniformly.

The utility model also provides a set of automatic detection line, including foretell automatic detection system, still include rack 6 and touch-sensitive screen subassembly 7, as shown in figure 13. Wherein, frame 6 includes rack 61 and total gas circuit 62, and rack 61 is the rectangle generally, and fortune horse wheel and foot cup have been welded respectively to bottom four corners, and the internal hollow structure that is of cabinet has placed vacuum pump assembly, solenoid valve combination and low resistance tester inside, and two surfaces are provided with the sliding door around the cabinet body, and the side is provided with master switch and air supply box, and total gas circuit sets up in the air supply box. The touch screen assembly 7 is located at the corner of the large planar plate 31, and the detection line control part comprises a touch screen, a PLC and various control units.

The utility model discloses the operation step as follows: the atomization core components are put into a circular vibration top plate of a circular vibration feeding mechanism in batches, the vibration plate drives the atomization core components to be arranged in a spiral guide rail of the circular vibration top plate and gradually rise to a top plate discharge port under a starting state, the atomization core components fall into a feeding trough 11 of a linear vibration feeding mechanism 1 and are erected under the action of gravity, the atomization core components are conveyed to a rear material blocking mechanism 222 which is descended and are sequentially arranged, workpieces are sequentially separated one by one and are conveyed to a workpiece pre-positioning groove 234 through the alternate descending and ascending of a front 221 and the rear material blocking mechanism 222, after the atomization core components of two tracks are in place, a material pushing mechanism 23 descends and horizontally pushes the atomization core components into a workpiece carrier seat 34 of a rotary working platform component 3, and the automatic feeding of the workpieces is realized; the rotary working platform assembly 3 sequentially sends the atomized core assemblies to a resistance detection mechanism 41, resistance test is carried out, whether the atomized core assemblies are qualified or not is judged, and if unqualified products are pushed out in a subsequent blanking mechanism, the atomized core assemblies are off-line; two groups of atomizing core height upper and lower limit detection mechanisms 42 are provided, one group is used for detecting the lower limit value of the height after assembly, the other group is used for detecting the upper limit value of the assembly height of the workpiece, and if unqualified products are pushed out in a subsequent blanking mechanism, the lower limit products are off-line; then, the rotary working platform assembly 3 sends the atomizing core to a resistance suction detection mechanism 43, the detection mechanism is used for detecting the resistance suction of the atomizing core and judging whether the atomizing core is qualified or not, and unqualified products are pushed out at a subsequent blanking mechanism position and are off-line; and (4) pushing the qualified product out by the last blanking mechanism, and inserting the qualified product off line to finish all detection. The post-blanking detection mechanism 44 is used to ensure that the carousel carrier seat is empty before entering the loading position of the pusher mechanism 23, and then the next cycle is performed.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. An automatic detection system for an atomizing core of an atomizing device is characterized by comprising a linear vibration feeding mechanism, a feeding material blocking and pushing assembly, a rotary working platform assembly, a detection assembly and a discharging assembly;

2. The automatic atomizing core detection system according to claim 1, wherein the blanking assembly comprises a first blanking mechanism, a second blanking mechanism, a third blanking mechanism, a fourth blanking mechanism and a fifth blanking mechanism, and the resistance detection mechanism, the atomizing core upper height limit detection mechanism, the atomizing core lower height limit detection mechanism, the suction resistance detection mechanism and the blanking detection mechanism are arranged alternately with the first blanking mechanism, the second blanking mechanism, the third blanking mechanism, the fourth blanking mechanism and the fifth blanking mechanism around the rotary table.

3. The automated atomizing core detection system of claim 1, wherein the carrier seat is disposed equidistantly around the turntable, and the carrier seat has two positioning grooves.

4. The automatic atomization core detection system of claim 1, wherein the post-blanking detection mechanism is disposed at a last step of a detection process.

5. The automated atomizing core detection system of claim 1, wherein the turntable makes intermittent equal-part movements.

6. The atomization core automatic detection system according to claim 1, wherein the resistance detection mechanism, the atomization core upper-limit height detection mechanism, the atomization core lower-limit height detection mechanism, the resistance suction detection mechanism and the after-blanking detection mechanism correspond to the carrier seat respectively.

7. The automated atomizing core detection system according to any one of claims 1 to 6, further comprising a cabinet and a touch screen assembly, wherein the cabinet is of a hollow rectangular structure, and the four corners of the bottom of the cabinet are welded with horsewheels and a foot cup.

8. The atomizing core automatic detection system of claim 7, wherein the cabinet is provided with a gas source box on the side surface, and a total gas path is arranged inside the cabinet.