CN214417577U - Utensil and forging and pressing equipment are assisted to external forging frock - Google Patents

Utensil and forging and pressing equipment are assisted to external forging frock Download PDF

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Publication number
CN214417577U
CN214417577U CN202120455026.0U CN202120455026U CN214417577U CN 214417577 U CN214417577 U CN 214417577U CN 202120455026 U CN202120455026 U CN 202120455026U CN 214417577 U CN214417577 U CN 214417577U
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forging
beam body
connecting plate
hammer head
tool
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刘敬杰
刘凯泉
杨晓禹
周岩
李行波
郭义
胡杰
王勇岗
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TIANJIN HEAVY EQUIPMENT ENGINEERING RESEARCH CO LTD
China First Heavy Industries Co Ltd
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TIANJIN HEAVY EQUIPMENT ENGINEERING RESEARCH CO LTD
China First Heavy Industries Co Ltd
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Abstract

The utility model discloses an utensil and forging and pressing equipment are assisted to external forging frock belongs to forging technical field, has solved the unable problem that carries out whole shaping to the mode that adopts free forging to the super large-scale forging that surpasss the span of a tractor of current press. The utility model discloses a frock assistive device includes the roof beam body, tup and forges the platform, and the one end of the roof beam body is the forging side, and the tup is located the forging side of the roof beam body, and the other end of the roof beam body is the non-forging side, and the non-forging side of the roof beam body is connected with the installation face of forging equipment, forges the platform and locates the below of tup; the hammer head and the forging platform are positioned outside an area defined by the upright posts of the forging equipment; the upper end surface of the beam body is connected with a movable cross beam of forging equipment. The utility model discloses a utensil and forging and pressing equipment are assisted to frock can be used to the forging of forging.

Description

Utensil and forging and pressing equipment are assisted to external forging frock
Technical Field
The utility model belongs to the technical field of the forging, concretely relates to utensil and forging and pressing equipment are assisted to external forging frock.
Background
Ultra-large petrochemical vessel equipment (e.g., ethylene oxide and ethylene glycol reactors) are oversized, and the tube sheet forgings used therein are pie forgings having an oversized diameter.
Due to the limitation of the structural size (such as a span and a column spacing) of the existing press, the existing press cannot integrally form the oversized forged piece exceeding the span in a free forging mode. Therefore, for such an oversized-diameter tube plate, a split forged tailor welded form is generally adopted. But has great manufacturing difficulty in thick plate welding, welding deformation, welding residual stress control and the like.
Therefore, the problem that the ultra-large forging cannot be subjected to integral forging due to the size limitation of the existing press is urgently solved.
SUMMERY OF THE UTILITY MODEL
In view of the above analysis, the utility model aims at providing an utensil and forging and pressing equipment are assisted to external forging frock has solved the unable problem that carries out the integrated into one piece to the mode that adopts free forging to the super large forging that surpasss the span of a tractor.
The purpose of the utility model is mainly realized through the following technical scheme:
the utility model provides an utensil is assisted to external forging frock, including the roof beam body, tup and forging platform, the one end of the definition roof beam body is for forging the side, and the forging side of the roof beam body is located to the tup, and the other end of the definition roof beam body is the non-forging side, and the non-forging side of the roof beam body is connected with the installation face (for example, ground) of forging equipment, and the below (for example, under) of tup is located to the forging platform, and tup and forging platform are located the region outside that the stand of forging equipment encloses.
Further, the connection of the movable cross beam and the beam body is located at the midpoint of the forged side of the beam body and the non-forged side of the beam body.
Furthermore, the hammer is a widening hammer, the width of the anvil is 400-450 mm, and the length of the anvil is 3.5-4.5 m.
Further, the beam body is a plate welding beam body, a forge welding beam body or an integrally forged beam body.
Further, the beam body is a welded beam body.
Further, utensil is assisted to above-mentioned frock still includes roof beam body connecting piece, and the movable cross beam passes through roof beam body connecting piece and roof beam body coupling, and particularly, roof beam body connecting piece includes roof beam body connecting plate and hangs the lower beam body connecting plate of locating the roof beam body connecting plate below, is face of cylinder contact between roof beam body connecting plate and the lower beam body connecting plate, and roof beam body connecting plate and movable cross beam fixed connection, lower beam body connecting plate and roof beam body fixed connection.
Furthermore, the convex radius of the upper beam body connecting plate is smaller than that of the lower beam body connecting plate.
Further, the ratio of the convex radius of the upper beam connecting plate to the concave radius of the lower beam connecting plate is 0.9-0.98: 1.
further, a connecting pin is arranged between the upper beam body connecting plate and the lower beam body connecting plate, and the corresponding connecting pins are connected through a beam body connecting sleeve (for example, a 8-shaped connecting sleeve).
Further, the number of the beam connecting sleeves is multiple, for example, 4.
Further, the beam body connecting piece also comprises an upper anvil block, and the upper beam body connecting plate is fixedly connected with the movable cross beam through the upper anvil block.
Furthermore, a dovetail protrusion is arranged on the upper end face of the upper beam body connecting plate, a dovetail groove is formed in the lower end face of the upper anvil block, and the dovetail protrusion is inserted into the dovetail groove; or the lower end surface of the upper anvil block is provided with a dovetail projection, the upper end surface of the upper beam body connecting plate is provided with a dovetail groove, and the dovetail projection is inserted into the dovetail groove.
Further, utensil is assisted to above-mentioned frock still includes the tup connecting piece, and above-mentioned tup passes through the tup connecting piece and is connected with the forging side of the roof beam body, and particularly, the tup connecting piece includes the tup connecting plate and hangs the lower tup connecting plate of locating last tup connecting plate below, goes up for the sphere contact between tup connecting plate and the lower tup connecting plate, goes up the tup connecting plate and forges side fixed connection with the roof beam body, lower tup connecting plate and tup fixed connection.
Furthermore, the radius of the convex surface of the upper hammer head connecting plate is smaller than the radius of the concave surface of the lower hammer head connecting plate.
Further, the ratio of the convex radius of the upper hammer head connecting plate to the concave spherical radius of the lower hammer head connecting plate is 0.9-0.98: 1.
furthermore, a connecting pin is arranged between the upper hammer head connecting plate and the lower hammer head connecting plate, and the corresponding connecting pins can be connected through hammer head connecting sleeves (for example, 8-shaped connecting sleeves).
Further, the number of the hammer head connecting sleeves is multiple, for example, 2.
Further, the tool assistive device further comprises an elastic box, and the non-forging side of the beam body is supported on the mounting surface of the forging equipment through the elastic box.
Further, the elastic box comprises a box body, a box cover, a spring (such as a disc spring) and a guide pillar, wherein one end of the guide pillar is supported at the bottom of the box body through the spring, the box cover is arranged at the other end of the guide pillar, a gap is formed between the box body and the box cover, the box body is arranged on a mounting surface of the forging and pressing equipment, and the non-forging side of the beam body is supported on the box cover.
Further, the spring comprises a plurality of disc springs arranged along the axial direction of the spring, and the plurality of disc springs form a set of spring.
Furthermore, the elastic box also comprises a spring guide cylinder arranged in the box body and a guide post guide cylinder arranged in the box cover, wherein the spring part is arranged in the spring guide cylinder, and the other end of the guide post is inserted into the guide post guide cylinder.
Further, the spring guide cylinder and the guide post guide cylinder can be both cylindrical in shape.
Furthermore, the number of the springs, the guide pillars, the spring guide cylinders and the guide pillar guide cylinders is multiple, and the springs, the guide pillars, the spring guide cylinders and the guide pillar guide cylinders are in one-to-one correspondence.
Further, utensil is assisted to above-mentioned frock still includes box connecting piece, and the non-forging side of the roof beam body is passed through box connecting piece and is connected with the elastic box, and particularly, box connecting piece includes last box connecting plate and hangs the lower box connecting plate of locating in last box connecting plate below, is face of cylinder contact between last box connecting plate and the lower box connecting plate, goes up box connecting plate and the non-forging side fixed connection of the roof beam body, lower box connecting plate and elastic box fixed connection.
Furthermore, the radius of the convex surface of the upper box connecting plate is smaller than that of the concave surface of the lower box connecting plate.
Further, the ratio of the convex radius of the upper box connecting plate to the concave radius of the lower box connecting plate is 0.9-0.98: 1.
further, a connecting pin is arranged between the upper box connecting plate and the lower box connecting plate, and the corresponding connecting pins can be connected through a connecting sleeve (for example, an 8-shaped connecting sleeve).
Further, the number of the connecting sleeves is multiple, for example, 4.
Further, the tool assistive device further comprises a rotating platform used for driving the blank to rotate, wherein the rotating platform is arranged on the oblique lower portion of the hammer head and on one side of the forging platform.
Further, the rotary platform rotates in a transmission mode of pneumatic, hydraulic or external force pushing.
Further, one side of the forging platform facing the rotating platform is conformal with the rotating platform.
Furthermore, the shape of the rotary platform is circular, the diameter of the rotary platform is smaller than that of the blank, one side of the forging platform, facing the rotary platform, is arc-shaped, and the whole shape of the forging platform is crescent.
The utility model provides a forging and pressing equipment, assist the utensil including movable cross beam and the above-mentioned external forging frock, the up end and the movable cross beam of the roof beam body are connected.
Further, the forging apparatus is a free forging fluid press, a crank press, a screw press, a friction press or a hammer.
Furthermore, the forging and pressing equipment can be used for the procedures of in-vitro forging, in-vitro reaming, in-vitro upsetting or in-vitro correction and correction of the ultra-large tube plate.
Compared with the prior art, the utility model discloses can realize one of following beneficial effect at least:
a) the utility model provides an among the external forging frock assistive device, through the setting of the roof beam body, be connected the up end of the roof beam body with forging equipment's loose beam, loose beam's activity in-process, the forging side is around non-forging sidespin, constitute the carrying pole roof beam, compare in loose beam, the free distance of forging side is greater than loose beam's free distance, because it is external to remove the press to forge the shaping process, thereby can not receive the restriction of forging equipment structure size (for example, span and stand interval), adopt the mode of freely forging to carry out the integrated into one piece to the super-large forging that surpasss the span.
b) The utility model provides an among the utensil is assisted to external forging frock, through the setting of bellows, when the walking beam downstream and when applying load to the roof beam body, the non-forging side of the roof beam body can earlier with the bellows contact, the bellows can carry out the flexible support to the non-forging side of the roof beam body, elastic deformation through the bellows can cushion the impact that the non-forging side received to avoid assisting the utensil emergence fracture by the frock that the impact leads to, play the effect that the utensil is assisted to the protection frock, the life of utensil is assisted to the extension frock.
c) In the auxiliary tool for the in-vitro forging tool provided by the utility model, the forging platform can not interfere the rotation of the rotating platform in the rotating process of the rotating platform; in addition, the forging platform and the rotating platform adopting the structure can reduce the diameter of the rotating platform, and effectively solve the problem of how to place the blank on the table top of the turntable when the gantry crane feeds.
d) The utility model provides an in the utensil is assisted to external forging frock, through roof beam body connecting piece, the setting of tup connecting piece and box connecting piece, roof beam body and movable cross beam, be sphere or cylinder contact between tup and the elastic box, can all turn into the flexonics with being connected between roof beam body and movable cross beam, tup and the elastic box, thereby guarantee relative slip and rotation between the four, when realizing passing power, furthest's guarantee the stability and the high efficiency that the utensil is assisted to the frock, the mass production who applies and super large tube sheet for the engineering that realizes external forging provides technical guarantee.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.
Drawings
The drawings are only for purposes of illustrating the particular invention and are not to be construed as limiting the invention, wherein like reference numerals are used to designate like parts throughout the figures.
Fig. 1 is a front view of an auxiliary tool for an in-vitro forging tool provided in an embodiment of the present invention;
fig. 2 is a side view of an auxiliary tool for an in-vitro forging tool provided in an embodiment of the present invention;
fig. 3 is a front view of an upper anvil block of an auxiliary tool for in-vitro forging according to an embodiment of the present invention;
fig. 4 is a front view of a connecting plate of an upper beam body in an auxiliary tool for in-vitro forging tooling provided by an embodiment of the present invention;
fig. 5 is a side view of a connecting plate of an upper beam body in an auxiliary tool for in-vitro forging tooling according to an embodiment of the present invention;
fig. 6 is a front view of an upper beam body of the auxiliary tool for in-vitro forging according to the first embodiment of the present invention;
fig. 7 is a front view of an elastic box in the auxiliary tool for in-vitro forging tooling according to the first embodiment of the present invention;
fig. 8 is a front view of a hammer head of an auxiliary tool for in-vitro forging according to a first embodiment of the present invention;
fig. 9 is a side view of a hammer head in an auxiliary tool for in-vitro forging according to a first embodiment of the present invention;
fig. 10 is a front view of a forging platform in an auxiliary tool for an in-vitro forging tool according to an embodiment of the present invention;
fig. 11 is a side view of a forging platform in an auxiliary tool for an in-vitro forging tool according to an embodiment of the present invention.
Reference numerals:
1-a beam body; 2-a hammer head; 3-forging the platform; 4-a movable cross beam; 5-connecting the upper beam body; 6-lower beam body connecting plate; 7-an upper anvil block; 8-a flexible box; 81-box body; 82-a box cover; 83-a spring; 84-guide pillars; 85-spring guide cylinder; 86-guide post guide cylinder; 87-upper box connection plate; 88-lower box connecting plate; 9-upper hammer head connecting plate; 10-lower hammer head connecting plate; 11-a rotating platform; 12-blank.
Detailed Description
The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, wherein the drawings constitute a part of the present invention, and together with the present invention, serve to explain the principles of the present invention.
In the description of the embodiments of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the term "connected" should be interpreted broadly, and may be, for example, a fixed connection, a detachable connection, or an integral connection, which may be a mechanical connection, an electrical connection, which may be a direct connection, or an indirect connection via an intermediate medium.
The terms "top," "bottom," "above … …," "below," and "on … …" as used throughout the description are relative positions with respect to components of the device, such as the relative positions of the top and bottom substrates inside the device. It will be appreciated that the devices are multifunctional, regardless of their orientation in space.
The utility model discloses usual working face can be plane or curved surface, can incline, also can the level. For convenience of explanation, the embodiments of the present invention are placed on a horizontal plane and used on the horizontal plane, and thus "high and low" and "up and down" are defined.
Example one
The embodiment provides an utensil is assisted to external forging frock, refer to fig. 1 to 11, including roof beam body 1, tup 2 and forging platform 3, the one end of definition roof beam body 1 is for forging the side, and the forging side of roof beam body 1 is located to tup 2, and the other end of definition roof beam body 1 is not forged the side, and the non-forging side of roof beam body 1 is connected with the installation face of forging and pressing equipment, and forging platform 3 locates tup 2 under, and the forging side of roof beam body 1 is located the region that the stand 12 of forging and pressing equipment encloses.
In the implementation, the upper end face of the beam body 1 is connected with a movable cross beam 4 of forging equipment, the movable cross beam 4 is positioned between a forging side and a non-forging side, the beam body 1 and the movable cross beam 4 form a shoulder pole beam, and a blank 12 is placed on a forging platform 3; in the activity process of movable cross beam 4, the forging side rotates around the non-forging side, and the movable cross beam 4 of forging equipment can transmit the load applied to the beam body 1 from the inside of the forging equipment to the forging side outside the forging equipment, the hammer 2 forges the blank 12 on the forging platform 3, and the hammer 2 and the forging platform 3 act together to deform the blank 12, so that the external forging of the forging equipment and the forging of the ultra-large forging are realized.
Compared with the prior art, the external forging tool assistive device provided by the embodiment is characterized in that the upper end face of the beam body 1 is connected with the movable cross beam 4 of forging equipment through the arrangement of the beam body 1, the forging side rotates around the non-forging side in the moving process of the movable cross beam 4 to form the shoulder pole beam, compared with the movable cross beam 4, the moving distance of the forging side is greater than that of the movable cross beam 4, and the forging forming process is moved outside the press body, so that the external forging tool assistive device is not limited by the structural size (such as span and column spacing) of the forging equipment, and an ultra-large forging part exceeding the span is integrally formed in a free forging mode.
From the viewpoint of moment balance, the position of the joint of the movable cross beam 4 and the beam body 1 is adjustable, and for example, the position can be located at the midpoint between the forged side of the beam body 1 and the non-forged side of the beam body 1.
In the case of an ultra-large cake (for example, a cake having a diameter of 7.5m or more), the hammer head 2 is a widening hammer head, that is, a hammer head 2 having a narrow anvil width and a long anvil length, and the size of the widening hammer head is not limited, for example, the anvil width is 400 to 450mm, and the anvil length is 3.5 to 4.5 m. When the hammer head 2 is designed, the forging load is considered, the auxiliary tool for external forging is adopted to conduct the forming force, the moment balance is considered, the load applied to the hammer head 2 is only half of the actual load of forging equipment, and therefore the anvil width of the expanded hammer head is half of the anvil width of the traditional expanded hammer head.
Considering that the beam body 1 is a main force transmission component in the tool auxiliary tool and is used for moving the vertical load of the movable cross beam 4 of the forging equipment to the outer side of the forging equipment (namely, on the hammer head 2), the beam body 1 is exemplarily a plate welding beam body, a forge welding beam body or a whole forging beam body. However, the beam 1 may be a welded beam as long as the mechanical strength is acceptable in view of the returning force of the return cylinder of the forging press.
To roof beam body 1's structure, particularly, it includes that the polylith is along the bearing board that vertical direction arranged and is located the grub bar between two adjacent bearing boards, connect polylith bearing board for whole rectangle box structure through the grub bar, constitute stable in structure's roof beam body 1, adopt bearing board and grub bar to constitute hollow overall structure, on guaranteeing that roof beam body 1 has enough structural strength's basis, can effectively reduce roof beam body 1's whole weight, make it can not exceed the return force that forging and pressing equipment return stroke jar provided, it is convenient and the cost is lower to make, stronger reliability has during the labour service, thereby can improve roof beam body 1's life.
In order to further improve the structural strength of the beam body 1, the beam body further comprises a transverse rib arranged between two adjacent vertical ribs, so that the two adjacent vertical ribs can be connected through the arrangement of the transverse rib, and the structural strength of the beam body 1 is further improved.
In order to further enhance the strength of the lower end surface of the bearing plate, the beam body 1 further comprises a transverse tie bar, for example, a trapezoidal transverse tie bar, arranged on the lower end surface of the bearing plate. Therefore, the strength of the lower end face of the bearing plate can be effectively enhanced through the arrangement of the transverse tie bars, and the force transmission of the bearing plate in the using process is ensured.
It is worth noting that, in the moving process of the movable cross beam 4, the moving of the movable cross beam 4 is up-and-down movement, the moving of the beam body 1 is up-and-down movement and rotation composite movement, in order to make up the movement difference between the movable cross beam 4 and the beam body 1, the tool assistive device further comprises a beam body connecting piece, the movable cross beam 4 is connected with the beam body 1 through the beam body connecting piece, specifically, the beam body connecting piece comprises an upper beam body connecting plate 5 and a lower beam body connecting plate 6 hung below the upper beam body connecting plate 5, the upper beam body connecting plate 5 is in cylindrical surface contact with the lower beam body connecting plate 6, the upper beam body connecting plate 5 is fixedly connected with the movable cross beam 4, and the lower beam body connecting plate 6 is fixedly connected with the beam body 1. Like this, through set up roof beam body connecting piece between movable cross beam 4 and roof beam body 1, the face of cylinder between roof beam body connecting plate 5 and the underbeam body connecting plate 6 slides in the roof beam body connecting piece, can compensate the motion difference between movable cross beam 4 and the roof beam body 1, make roof beam body 1 and movable cross beam 4 follow-up, realize the swing and the rotation of certain range, turn into cylinder flexonics with the rigid connection between roof beam body 1 and movable cross beam 4, avoid movable cross beam 4 and roof beam body 1 to produce too big strong moment of torsion in the junction.
When the beam body 1 is designed, not only the size of a forging applied by external forging, such as the diameter of a tube plate, the length of a cylinder forging and other parameters, but also the load transmitted by the beam body 1 need to be considered, so that the position of the joint of the movable cross beam 4 and the bearing plate adopts an adjustable structure, specifically, the upper end surface of the bearing plate is provided with a plurality of connecting holes, and the lower beam body connecting plate 6 is fixedly connected with the bearing plate through the connecting holes. Therefore, the lower beam body connecting plate 6 is connected with different connecting holes, the position of the connecting part of the movable beam 4 and the bearing plate can be changed, and further the distance that the forging end of the bearing plate extends out of the forging equipment is changed, and it should be noted that the farther the distance that the forging end of the bearing plate extends out of the forging equipment is, the smaller the load of the forging equipment transmitted by the beam body 1 is.
In order to ensure the smoothness of the sliding cylindrical surface between the upper beam connecting plate 5 and the lower beam connecting plate 6, the convex radius of the upper beam connecting plate 5 is smaller than the concave radius of the lower beam connecting plate 6, and exemplarily, the ratio of the convex radius of the upper beam connecting plate 5 to the concave radius of the lower beam connecting plate 6 is 0.9 to 0.98: 1. this is because, the ratio of the convex radius of the upper beam connecting plate 5 to the concave radius of the lower beam connecting plate 6 is limited within the above range, and not only can the smoothness of sliding between the upper beam connecting plate 5 and the lower beam connecting plate 6 be ensured, but also the contact area between the upper beam connecting plate 5 and the lower beam connecting plate 6 can be ensured, thereby effectively resisting impact load.
It is worth noting that the convex radius design of the upper beam connecting plate 5 depends on the maximum offset center distance of the forging equipment and the maximum inclination angle of the bearing plate, and the larger the maximum inclination angle is, the larger the required convex radius of the upper beam connecting plate 5 is, specifically, the convex radius of the upper beam connecting plate 5 is calculated by the following formula:
δ=R×sinα
delta is the maximum unbalance loading center distance of forging equipment, R is the convex radius of the upper beam body connecting plate 5, and alpha is the maximum inclination angle of the bearing plate.
Illustratively, a connecting pin is arranged between the upper beam body connecting plate 5 and the lower beam body connecting plate 6, and the corresponding connecting pin can be connected through a beam body connecting sleeve (e.g., a 8-shaped connecting sleeve), so as to realize the movable connection between the upper beam body connecting plate 5 and the lower beam body connecting plate 6. In order to ensure stable connection between the upper beam connecting plate 5 and the lower beam connecting plate 6, the number of the beam connecting sleeves is plural, for example, 4, and stable connection between the upper beam connecting plate 5 and the lower beam connecting plate 6 can be achieved by the plural beam connecting sleeves.
In order to realize the stable connection of the upper beam body connecting plate 5 and the movable cross beam 4, the beam body connecting part further comprises an upper anvil 7, and the upper beam body connecting plate 5 is fixedly connected with the movable cross beam 4 through the upper anvil 7. The upper end face of the upper beam body connecting plate 5 is provided with a dovetail protrusion, the lower end face of the upper anvil block 7 is provided with a dovetail groove, and the dovetail protrusion is inserted into the dovetail groove, so that the upper anvil block 7 is rigidly and fixedly connected with the upper beam body connecting plate 5; or, the lower end surface of the upper anvil block 7 is provided with a dovetail projection, the upper end surface of the upper beam body connecting plate 5 is provided with a dovetail groove, and the dovetail projection is inserted into the dovetail groove, so that the upper anvil block 7 and the upper beam body connecting plate 5 are rigidly and fixedly connected.
It is also worth noting that the motion of the beam body 1 is rotation, in order to ensure that the working surface of the hammer 2 can better contact with the blank 12, the tool auxiliary device further comprises a hammer head connecting piece, the hammer 2 is connected with the forging side of the beam body 1 through the hammer head connecting piece, particularly, the hammer head connecting piece comprises an upper hammer head connecting plate 9 and a lower hammer head connecting plate 10 hung below the upper hammer head connecting plate 9, the upper hammer head connecting plate 9 is in spherical contact with the lower hammer head connecting plate 10, the upper hammer head connecting plate 9 is fixedly connected with the forging side of the beam body 1, and the lower hammer head connecting plate 10 is fixedly connected with the hammer head 2. This is because, the forging highly reduces gradually at the deformation in-process, increase along with 2's of tup rolling reduction, roof beam body 1 can take place the tilting of certain degree, through set up the tup connecting piece between 2 and roof beam body 1's the forging side at tup, the sphere between middle-upper tup connecting plate 9 of tup connecting piece and lower tup connecting plate 10 slides, can turn into cylinder flexonics with the rigid connection between 2 and the forging side of roof beam body 1 of tup, make the tup 2 can take place the swing of certain degree, guarantee the forging face of 2's of tup axis perpendicular to blank 12, be surface contact between 2's the working face of tup and the forging face of blank 12, improve the quality of forging gained forging.
In order to guarantee the gliding smoothness nature of sphere between last tup connecting plate 9 and the lower tup connecting plate 10, the convex surface radius of above-mentioned last tup connecting plate 9 is less than the concave surface spherical radius of lower tup connecting plate 10, and exemplarily, the convex surface radius of going up tup connecting plate 9 is 0.9 ~ 0.98 with the concave surface spherical radius's of lower tup connecting plate 10 ratio: 1. this is because, inject the convex surface radius of last tup connecting plate 9 and the concave surface spherical radius of lower tup connecting plate 10 in above-mentioned within range, not only can guarantee to go up the gliding smoothness nature of sphere between tup connecting plate 9 and the lower tup connecting plate 10, can also guarantee to go up the area of contact of tup connecting plate 9 and lower tup connecting plate 10 to effective impact load.
Illustratively, a connecting pin is arranged between the upper hammer head connecting plate 9 and the lower hammer head connecting plate 10, and the corresponding connecting pin can be connected through a hammer head connecting sleeve (e.g., an 8-shaped connecting sleeve), so as to realize the movable connection between the upper hammer head connecting plate 9 and the lower hammer head connecting plate 10. In order to ensure stable connection between the upper hammer head connecting plate 9 and the lower hammer head connecting plate 10, the number of the hammer head connecting sleeves is multiple, for example, 2, and stable connection between the upper hammer head connecting plate 9 and the lower hammer head connecting plate 10 can be realized through the multiple hammer head connecting sleeves.
For the connection between the non-forging side of the beam body 1 and the mounting surface of the forging equipment, in order to buffer the impact on the non-forging side, the tool assistive device further comprises an elastic box 8, and the non-forging side of the beam body 1 is supported on the mounting surface of the forging equipment through the elastic box 8. Like this, through the setting of elastic box 8, when the down motion of movable beam 4 and when exerting load to roof beam body 1, the non-forging side of roof beam body 1 can earlier contact with elastic box 8, elastic box 8 can carry out the flexible support to the non-forging side of roof beam body 1, elastic deformation through elastic box 8 can cushion the impact that the non-forging side received, thereby avoid assisting the utensil emergence fracture by the frock that the impact leads to, play the effect that the utensil is assisted to the protection frock, the life of utensil is assisted to the extension frock.
As for the structure of the spring case 8, specifically, it includes a case 81, a case cover 82, a spring 83 (for example, the spring 83 includes a plurality of disc springs arranged in the axial direction of the spring 83, the plurality of disc springs constitute a set of spring 83), and a guide post 84, one end of the guide post 84 is supported on the bottom of the case 81 by the spring 83, the case cover 82 is covered on the other end of the guide post 84 with a gap between the case 81 and the case cover 82, the case 81 is provided on the mounting surface of the forging apparatus, and the non-forging side of the beam body 1 is supported on the case cover 82. Thus, the cover 82 is supported on the case 81 by the spring 83 and the guide post 84 with a certain clearance from the case 81, and when the movable cross member 4 moves downward and applies a load to the beam body 1, the spring 83 is shortened to move the cover 82 in a direction approaching the case 81, and when the movable cross member 4 moves upward and does not apply a load to the beam body 1, the spring 83 is lengthened to move the cover 82 in a direction away from the case 81, and the elastic deformation of the elastic case 8 is imparted by providing the spring 83 between the case 81 and the cover 82.
Considering that the deformation direction of the spring 83 and the moving direction of the guide post 84 affect the motion stability of the box cover 82 and the non-forging side of the beam body 1, the spring box 8 further includes a spring guide 85 disposed in the box body 81 and a guide post guide 86 disposed in the box cover 82, the spring 83 is partially disposed in the spring guide 85, the other end of the guide post 84 is inserted into the guide post guide 86, and as for the shapes of the spring guide 85 and the guide post guide 86, the shapes of both may be cylindrical, for example. Like this, can lead the deformation direction of spring 83 through spring guide cylinder 85, reduce rocking and the slope of spring 83 in deformation process, can lead the direction of motion of guide pillar 84 through guide pillar guide cylinder 86, reduce rocking and the slope of guide pillar 84 in the motion process to can guarantee the motion stability of case lid 82 and the non-forging side of roof beam body 1.
Illustratively, the number of the springs 83, the guide posts 84, the spring guide cylinders 85 and the guide post guide cylinders 86 is plural, and the springs 83, the guide posts 84, the spring guide cylinders 85 and the guide post guide cylinders 86 correspond to each other one by one, that is, a set of springs 83 is disposed in one spring guide cylinder 85, a set of guide posts 84 is disposed in one guide post guide cylinder 86, and a set of springs 83 is connected with one guide post 84.
It should be noted that, during the movement of the movable cross beam 4, there is also a torque between the beam 1 and the elastic box 8, and therefore, the above-mentioned auxiliary tool for a tool further includes a box connecting member, the non-forged side of the beam 1 is connected to the elastic box 8 through the box connecting member, specifically, the box connecting member includes an upper box connecting plate 87 and a lower box connecting plate 88 hung below the upper box connecting plate 87, the upper box connecting plate 87 and the lower box connecting plate 88 are in cylindrical surface contact, the upper box connecting plate 87 is fixedly connected to the non-forged side of the beam 1, and the lower box connecting plate 88 is fixedly connected to the elastic box 8 (i.e., the box cover 82). Like this, through set up the box connecting piece between the non-forging side of roof beam body 1 and elastic box 8, the face of cylinder between middle and upper box connecting plate 87 of box connecting piece and lower box connecting plate 88 slides, can compensate the motion difference between the non-forging side of roof beam body 1 and elastic box 8, make the non-forging side of roof beam body 1 and elastic box 8 follow-up, realize swing and rotation of certain range, turn into cylinder flexonics with the rigid connection between the non-forging side of roof beam body 1 and elastic box 8, avoid the non-forging side of roof beam body 1 and elastic box 8 to produce too big strong moment of torsion in the junction.
In order to ensure the smoothness of the cylindrical surface sliding between the upper box connecting plate 87 and the lower box connecting plate 88, the convex radius of the upper box connecting plate 87 is smaller than the concave radius of the lower box connecting plate 88, and illustratively, the ratio of the convex radius of the upper box connecting plate 87 to the concave radius of the lower box connecting plate 88 is 0.9-0.98: 1. this is because, by limiting the ratio of the convex radius of the upper tank connecting plate 87 to the concave radius of the lower tank connecting plate 88 within the above range, not only can the smoothness of the sliding of the cylindrical surface between the upper tank connecting plate 87 and the lower tank connecting plate 88 be ensured, but also the contact area between the upper tank connecting plate 87 and the lower tank connecting plate 88 can be ensured, thereby effectively resisting the impact load.
Illustratively, a connecting pin is disposed between the upper case connecting plate 87 and the lower case connecting plate 88, and the corresponding connecting pin can be connected through a case connecting sleeve (e.g., a 8-shaped connecting sleeve), so as to realize the movable connection between the upper case connecting plate 87 and the lower case connecting plate 88. In order to ensure stable connection between the upper case connecting plate 87 and the lower case connecting plate 88, the number of case connecting sleeves is plural, for example, 4, and stable connection of the upper case connecting plate 87 and the lower case connecting plate 88 can be achieved by plural case connecting sleeves.
In order to forge each part of the blank 12, the auxiliary tool further comprises a rotary platform 11 for driving the blank 12 to rotate, wherein the rotary platform 11 is arranged on one side of the forging platform 3 and obliquely below the hammer head 2. That is, the rotary platform 11 is only used for supporting and rotating the blank 12, and the rotary platform 11 does not bear the load of the hammer head 2 during forging of the blank 12 by the hammer head 2. Illustratively, the rotary platform 11 may be rotated in a pneumatic, hydraulic or externally-powered transmission.
Considering that the forging platform 3 is in a stationary state and the rotating platform 11 is in a rotating state during the forging process, in order to avoid interference between the two, the side of the forging platform 3 facing the rotating platform 11 is conformal with the rotating platform 11. Illustratively, the shape of the rotary platform 11 is circular, the diameter of the rotary platform 11 is smaller than that of the blank 12, the forging platform 3 is arc-shaped towards the rotary platform 11, and the entire shape of the forging platform 3 may be crescent-shaped. Thus, during the rotation of the rotary platform 11, the forging platform 3 does not interfere with the rotation of the rotary platform 11; in addition, the forging platform 3 and the rotating platform 11 which are in the structure can reduce the diameter of the rotating platform 11, and effectively solve the problem of how to place the blank 12 on the table top of the rotary table when the door-shaped hanging material is fed.
It should be noted that, in the past, the tool is assisted to the frock that is used for forging, all parts are rigid connection, the loss to forging equipment and tool assistance is great, the external forging tool assistance that this embodiment provided is through the setting of roof beam body connecting piece, tup connecting piece and box connecting piece, be sphere or cylinder contact between roof beam body 1 and movable cross beam 4, tup 2 and the elastic box 8, can all turn into the flexonics with being connected between roof beam body 1 and movable cross beam 4, tup 2 and the elastic box 8, thereby guarantee relative slip and rotation between the four, when realizing biography power, furthest's guarantee the stability and the high efficiency of tool assistance, provide the technical guarantee for realizing external forged engineering application and the mass production of tube sheet super large.
Example two
The embodiment provides a forging and pressing device, including the external forging frock assistive device that active cross beam and embodiment one provided, the up end and the active cross beam of the roof beam body are connected.
Compared with the prior art, the beneficial effects of the forging equipment provided by the embodiment are basically the same as the beneficial effects of the in-vitro forging tool auxiliary tool provided by the embodiment one, and are not repeated herein.
Illustratively, the forging apparatus is a free forging hydraulic press, a crank press, a screw press, a friction press, or a hammer.
The forging equipment can be used for the procedures of in-vitro forging, in-vitro reaming, in-vitro upsetting or in-vitro correction and correction of the ultra-large tube plate and the like.
The above description is only for the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the protection scope of the present invention.

Claims (10)

1. An auxiliary tool for an external forging tool is characterized by comprising a beam body, a hammer head and a forging platform, wherein one end of the beam body is a forging side, the hammer head is arranged on the forging side of the beam body, the other end of the beam body is a non-forging side, the non-forging side of the beam body is connected with an installation surface of forging equipment, and the forging platform is arranged below the hammer head;
the hammer head and the forging platform are positioned outside an area defined by the upright posts of the forging equipment;
the upper end face of the beam body is connected with a movable cross beam of forging equipment.
2. The in vitro forging tooling auxiliary tool of claim 1, wherein the connection position of the movable cross beam and the beam body is positioned at the midpoint of the forging side of the beam body and the non-forging side of the beam body.
3. The auxiliary tool for the in-vitro forging tool of claim 1, wherein the hammer head is a widening hammer head, the width of the anvil is 400-450 mm, and the length of the anvil is 3.5-4.5 m.
4. The in vitro forging tooling auxiliary tool according to claim 1, wherein the beam body is a plate welded beam body, a forge welded beam body or an integrally forged beam body.
5. The in vitro forging tooling auxiliary tool of any one of claims 1 to 4, further comprising a beam body connecting piece, wherein the movable cross beam is connected with a beam body through the beam body connecting piece.
6. The auxiliary tool for the in-vitro forging tool of claim 5, wherein the beam connecting piece comprises an upper beam connecting plate and a lower beam connecting plate hung below the upper beam connecting plate, the upper beam connecting plate is fixedly connected with the movable cross beam, and the lower beam connecting plate is fixedly connected with the beam;
the upper beam body connecting plate and the lower beam body connecting plate are in cylindrical surface contact.
7. The auxiliary tool for the in-vitro forging tool of any one of claims 1 to 4, further comprising a hammer head connecting piece, wherein the hammer head is connected with the forging side of the beam body through the hammer head connecting piece.
8. The auxiliary tool for the in-vitro forging tool of claim 7, wherein the hammer head connecting piece comprises an upper hammer head connecting plate and a lower hammer head connecting plate hung below the upper hammer head connecting plate, the upper hammer head connecting plate is fixedly connected with the forging side of the beam body, and the lower hammer head connecting plate is fixedly connected with the hammer head;
and the upper hammer head connecting plate and the lower hammer head connecting plate are in spherical contact.
9. Forging equipment, characterized in that, includes a movable cross beam and the external forging tool assistive device of any one of claims 1 to 8.
10. The forging apparatus of claim 9, wherein the forging apparatus is a free forging fluid press, a crank press, a screw press, a friction press, or a hammer.
CN202120455026.0U 2021-03-02 2021-03-02 Utensil and forging and pressing equipment are assisted to external forging frock Active CN214417577U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114346159A (en) * 2022-01-07 2022-04-15 上海交通大学 External forging equipment for large disc type component and forging method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114346159A (en) * 2022-01-07 2022-04-15 上海交通大学 External forging equipment for large disc type component and forging method thereof

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