Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a production device of a sticker pendant capable of detecting the surface flatness of the pendant, and solves the problems in the background technology.
In order to achieve the purpose, the invention is realized by the following technical scheme: a sticker pendant production device capable of detecting the surface flatness of a pendant comprises a base, a mapping mechanism, a feeding mechanism and a glue injection mechanism, wherein an annular slide rail is installed at the middle position of the top of the base, a slide block is uniformly arranged inside the annular slide rail, a workbench is fixed at the top end of the slide block, mounting grooves are uniformly formed in the top end of the workbench, a frame body is installed on one side of the top of the base, the mapping mechanism is fixed at the middle position of the top end inside the frame body, a top plate is installed on the other side of the top of the base, pillars are fixed between four corners of the top plate and the base, a glue dripping bucket is installed at the middle position of the top plate, hydraulic cylinders are fixed on two sides of the top plate, a lifting plate is installed on the pillar below the top plate, and the output ends of the hydraulic cylinders penetrate through the top plate and are connected with the top ends of the lifting plate, the glue injection mechanism is installed at the middle position of one end inside the lifting plate, the third hydraulic lifting rod is fixed at the middle position of the other end inside the lifting plate, the leveling plate is installed at the bottom end of the third hydraulic lifting rod through a spring, a CCD visual detection camera is fixed at one side of the third hydraulic lifting rod through a hoop, a level meter is arranged inside the leveling plate, a conveyor belt is fixed at one end of the top of the base, a rotary seat is installed on the base between the conveyor belt and the annular slide rail, flexible partition plates are evenly arranged at the top end of the conveyor belt, metal frames are installed between the flexible partition plates, a rotary motor is installed at the bottom end inside the rotary seat, a rotary column is fixed at the top output end of the rotary motor through a rotary shaft, a rotary arm is installed at the top end of the rotary column, and a control panel is fixed at the middle position of the rotary column, the one end of revolving column is kept away from to the swinging boom bottom all installs second hydraulic lifting rod, and the bottom of second hydraulic lifting rod is fixed with feed mechanism and vacuum chuck respectively, the vacuum pump is installed to one side of roating seat, and the end of breathing in of vacuum pump passes through the hose and is connected with vacuum chuck's the end of bleeding.
Optionally, the other end at base top is fixed with the support, and the one end that the support top is close to annular slide rail installs the stoving seat, the inside intermediate position department of stoving seat installs the fan, and the inside bottom of stoving seat evenly is provided with the heater strip.
Optionally, the top of annular slide rail evenly is provided with four workstations, and sets gradually into material loading station, injecting glue detection station, stoving station and chartlet station with the counter-clockwise computation in annular slide rail top, the top of workstation all evenly is seted up three and the identical mounting groove of metal frame shape, and all is fixed with miniature vibrating motor in the workstation of mounting groove both sides.
Optionally, the mapping mechanism includes two first hydraulic lifting rods, the fixed plate of being connected with first hydraulic lifting rod output, two through the bearing frame install in the installation roller of fixed plate bottom both sides, run through the hydraulic telescoping rod of fixed plate central authorities and with the clamp plate that hydraulic telescoping rod bottom output is connected, and the guide roll is all installed to the both sides of clamp plate, the clamp plate is located same vertical line with the mounting groove, and the bottom shape of clamp plate is identical with the mounting groove is inside, driving motor is installed to one side at fixed plate top, and driving motor's output passes through sprocket mechanism and constitutes transmission structure with the installation roller.
Optionally, one end of each mounting roller is fixed with a ratchet wheel, the bottom of the fixing plate on one side of each ratchet wheel is provided with a ratchet strip matched with the ratchet wheel, the mounting roller on one side far away from the driving motor is wound with a transfer printing sticker, and the output end of the transfer printing sticker is wound on the other mounting roller.
Optionally, feed mechanism includes the photoelectric sensing ware of being connected through staple bolt and second hydraulic lifting rod, the mount pad of being connected with second hydraulic lifting rod output and the mechanical clamp of being connected with mount pad swivelling joint, and the rotation range that machinery pressed from both sides is 0 to 90, machinery presss from both sides including the transmission seat and two arm lock with mount pad articulated, and the inboard shape of arm lock all laminates with metal crate's outer wall mutually.
Optionally, a rotating bin is arranged on one side of the inside of the mounting seat, a driving bin is arranged on the other side of the inside of the mounting seat, a transmission seat is hinged inside the rotating bin, transmission teeth are evenly arranged on the outer surface of the transmission seat, a servo motor is fixed to one end of the inside of the driving bin, a driving gear is installed at the output end of the servo motor through a rotating shaft, a driven gear is fixed in the mounting seat between the driving gear and the driving bin through a rotating shaft, and the two sides of the driven gear are meshed with the driving gear and the transmission teeth respectively.
Optionally, a collecting box is arranged on the base at one end of the rotary seat, and the distance between the collecting box, the mounting groove of the feeding station and the conveyor belt and the rotary column is half of the length of the rotary arm.
Optionally, the injecting glue mechanism is including inlaying the fixed disk of locating the lifter plate inside, being located fixed disk top central authorities 'hydraulic push rod, installing in the injection tube of fixed disk bottom and being located the inside piston of injection tube, and hydraulic push rod's output is connected with the top of piston, the intermediate position department of injection tube bottom is provided with the injecting glue head, the output that drips the gluey bucket is fixed with the conveying pump, and the output of conveying pump is linked together through hose and injection tube.
The invention provides a production device of a sticker pendant capable of detecting the surface flatness of the pendant, which has the following beneficial effects:
1. this can carry out sticker pendant apparatus for producing that detects to pendant surface roughness, through being provided with miniature vibrating motor, levelling plate and CCD visual detection camera, miniature vibrating motor work can make the workstation shake slightly, thereby make the glue dripping distribute more evenly in metal crate, CCD visual detection camera can shoot metal crate, and reach the computer with shooting information, the computer carries out the analysis to the picture alright confirm whether the tiling is accomplished to the glue dripping in the metal crate, if not accomplish the tiling, then the levelling plate pushes down and stretches into in the metal crate, carry out rapid flattening to the glue dripping, make the glue dripping layer surface after the stoving more level and smooth, promote the quality of product.
2. This can carry out sticker pendant apparatus for producing that detects to pendant surface smoothness, through being provided with mapping mechanism, mapping mechanism can press the rendition sticker and cover in first layer glue dripping upper surface, makes the christmas tree pattern on the rendition sticker rendition on the glue dripping, need not artifical manual mapping, has alleviateed staff's work burden, and has promoted the work efficiency of subsides dress.
3. This can carry out sticker pendant apparatus for producing that detects to pendant surface smoothness, through being provided with four workstations and annular slide rail, the workstation removes on annular slide rail and can drives metal crate and remove in annular slide rail top to shift between material loading station, injecting glue detection station, stoving station and the picture station, the workstation is provided with four, therefore multistep operation can go on in step, mutual noninterference, machining efficiency is higher, the flow process of this sticker pendant of being convenient for.
4. This can carry out sticker pendant apparatus for producing that detects to pendant surface roughness, through being provided with feed mechanism, vacuum chuck and conveyer belt, feed mechanism's arm lock shape is identical with the metal crate outer wall, consequently, the material loading is more stable difficult for droing, the metal crate that processing can be treated to flexible baffle on the conveyer belt carries on spacingly, make it keep vertical state, the material of grabbing of the feed mechanism of being convenient for, the design is more reasonable, vacuum chuck can absorb the pendant after the injecting glue is accomplished and unload, automatic material loading is unloaded, need not manual operation, degree of automation is higher.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus are not to be construed as limiting the present invention, and furthermore, the terms "first", "second", "third", and the like are only used for descriptive purposes and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate, and those skilled in the art will understand the specific meaning of the above terms in the present invention in specific situations.
Referring to fig. 1 to 8, the present invention provides a technical solution: the utility model provides a can carry out sticker pendant apparatus for producing that detects to pendant surface smoothness, the on-line screen storage device comprises a base 1, mapping mechanism 4, feed mechanism 13 and injecting glue mechanism 19, annular slide rail 2 is installed to the intermediate position department at base 1 top, and the inside of annular slide rail 2 evenly is provided with slider 201, the other end at base 1 top is fixed with support 21, and the one end that the support 21 top is close to annular slide rail 2 is installed and is dried seat 22, the inside intermediate position department of seat 22 of drying installs fan 2201, and the inside bottom of seat 22 of drying evenly is provided with heater strip 2202, the inside heater strip 2202 and the fan 2201 synergism of seat 22 of drying, the glue that pours into in the metal crate 12 is dried, glue dripping solidification speed with higher speed, and production efficiency is improved.
The top of annular slide rail 2 evenly is provided with four workstation 5, and 2 tops of annular slide rail are calculated with the counter-clockwise and are established to the material loading station in proper order, the injecting glue detects the station, stoving station and picture pasting station, three mounting groove 501 identical with metal crate 12 shape has all evenly been seted up on the top of workstation 5, and all be fixed with miniature vibrating motor 29 in the workstation 5 of mounting groove 501 both sides, workstation 5 moves on annular slide rail 2 and can drive metal crate 12 and remove in 2 tops of annular slide rail, thereby at the material loading station, the injecting glue detects the station, shift between stoving station and the picture pasting station, workstation 5 is provided with four, therefore multistep operation can go on in step, mutual noninterference, machining efficiency is higher, be convenient for the flow process of this sticker pendant.
The top end of the sliding block 201 is fixed with a working table 5, the top end of the working table 5 is uniformly provided with mounting grooves 501, one side of the top of the base 1 is provided with a frame body 3, the middle position of the top end inside the frame body 3 is fixed with a mapping mechanism 4, the mapping mechanism 4 comprises two first hydraulic lifting rods 401, a fixing plate 402 connected with the output end of the first hydraulic lifting rods 401, two mounting rollers 404 mounted on two sides of the bottom of the fixing plate 402 through bearing seats, a hydraulic telescopic rod 405 penetrating through the center of the fixing plate 402 and a pressing plate 406 connected with the bottom output end of the hydraulic telescopic rod 405, guide rollers 406a are mounted on two sides of the pressing plate 406, the pressing plate 406 and the mounting grooves 501 are positioned on the same vertical line, the bottom shape of the pressing plate 406 is matched with the inside of the mounting grooves 501, one side of the top of the fixing plate 402 is provided with a driving motor 403, and the output end of the driving motor 403 and the mounting rollers 404 form a transmission structure through a chain wheel mechanism, first hydraulic lifting rod 401 extension, make chartlet mechanism 4 move down, fixed plate 402 moves down and stretches into in metal crate 12, rendition sticker 27 covers in first layer glue dispensing surface, hydraulic telescoping rod 405 work after that, drive clamp plate 406 and push down, make rendition sticker 27 and glue dispensing compress tightly, christmas tree pattern on the rendition sticker 27 is transferred to glue dispensing, chartlet mechanism 4 moves up after that, then driving motor 403 works, it is rotatory to drive right side installation roller 404 through sprocket mechanism, the rendition sticker 27 book after will using is to installation roller 404 on, accomplish whole rendition processes, need not artifical manual chartlet, staff's work burden has been lightened, and the work efficiency of subsides dress has been promoted.
One end of installation roller 404 all is fixed with the ratchet, and the fixed plate 402 bottom of ratchet one side all installs the ratchet with ratchet matched with, it has the transfer printing sticker 27 to roll up on the installation roller 404 of keeping away from driving motor 403 one side, and the output of transfer printing sticker 27 is convoluteed on another installation roller 404, the ratchet design makes the installation roller 404 of both sides all can only clockwise rotation, namely left installation roller 404 can only emit transfer printing sticker 27, and the installation roller 404 on right side can only carry out the rolling to transfer printing sticker 27, make the transfer printing process clearer, the pattern takes place the dislocation when avoiding the transfer printing, the condition of transfer printing failure takes place, transfer printing effect is better.
A top plate 6 is arranged on the other side of the top of the base 1, pillars 9 are fixed between four corners of the top plate 6 and the base 1, a glue dripping bucket 7 is arranged in the middle of the top plate 6, hydraulic cylinders 8 are fixed on two sides of the top plate 6, a lifting plate 10 is arranged on the pillars 9 below the top plate 6, the output ends of the hydraulic cylinders 8 penetrate through the top plate 6 and are connected with the top ends of the lifting plate 10, a glue injection mechanism 19 is arranged in the middle of one end in the lifting plate 10, a third hydraulic lifting rod 20 is fixed in the middle of the other end in the lifting plate 10, the glue injection mechanism 19 comprises a fixed plate 1902 embedded in the lifting plate 10, a hydraulic push rod 1901 located in the center of the top end of the fixed plate 1902, an injection tube 1904 arranged at the bottom of the fixed plate 1902 and a piston 1903 located in the injection tube 1904, and the output end of the hydraulic push rod 1 is connected with the top end of the piston 1903, the intermediate position department of injection tube 1904 bottom is provided with injecting glue head 1905, the output of glue dripping bucket 7 is fixed with feeding pump 701, and feeding pump 701's output is linked together through hose and injection tube 1904, the injecting glue head 1905 of injecting glue mechanism 19 stretches into the inside central authorities of metal crate 12, feeding pump 701 work follows, it drips to pour into in the injection tube 1904, then hydraulic push rod 1901 work, make piston 1903 push down, pour into the glue into metal crate 12 in, the design of injection tube 1904 can carry out quantitative injecting glue to metal crate 12, make the volume of injecting glue more accurate.
A leveling plate 24 is mounted at the bottom end of a third hydraulic lifting rod 20 through a spring, a CCD visual detection camera 25 is fixed at one side of the third hydraulic lifting rod 20 through a hoop, a level gauge 23 is arranged inside the leveling plate 24, a conveyor belt 11 is fixed at one end of the top of a base 1, a rotary seat 14 is mounted on the base 1 between the conveyor belt 11 and an annular slide rail 2, a collecting box 28 is arranged on the base 1 at one end of the rotary seat 14, the distance between the collecting box 28, a mounting groove 501 of a feeding station and the distance between the conveyor belt 11 and a rotary column 1402 are half of the length of a rotary arm 1403, the rotary column 1402 is rotated by 180 degrees, a clamping metal frame 12 can be placed into the mounting groove 501 by a feeding mechanism 13, the rotary column 1402 rotates 90 degrees anticlockwise, a vacuum chuck 18 can place the sucked metal frame 12 into the collecting box 28 to complete discharging, automatic feeding and discharging are realized, manual operation is not needed, and the automation degree is higher.
The top end of the conveyor belt 11 is uniformly provided with flexible partition plates 1101, metal frames 12 are installed between the flexible partition plates 1101, a rotating motor 1401 is installed at the bottom end inside a rotating base 14, a rotating column 1402 is fixed at the top output end of the rotating motor 1401 through a rotating shaft, a rotating arm 1403 is installed at the top end of the rotating column 1402, a control panel 16 is fixed at the middle position of the rotating column 1402, a second hydraulic lifting rod 17 is installed at one end of the bottom of the rotating arm 1403 far away from the rotating column 1402, a feeding mechanism 13 and a vacuum chuck 18 are respectively fixed at the bottom end of the second hydraulic lifting rod 17, the feeding mechanism 13 comprises a photoelectric sensor 26 connected with the second hydraulic lifting rod 17 through a hoop, a mounting base connected with the output end of the second hydraulic lifting rod 17 and a mechanical clamp 1306 rotatably connected with the mounting base 1301, the rotation range of the mechanical clamp 1306 is 0-90 degrees, the mechanical clamp 1306 comprises a transmission base 1302 hinged with the mounting base 1301 and two clamping arms 1306a, and the shapes of the inner sides of the clamping arms 1306a are attached to the outer wall of the metal frame 12, and the shapes of the inner sides of the clamping arms 1306a are matched with the outer wall of the metal frame 12, so that the clamping effect of the clamping arms 1306a on the metal frame 12 is better, and the feeding is more stable and is not easy to fall off.
A rotating bin 1301b is arranged on one side inside the installation seat 1301, a driving bin 1301a is arranged on the other side inside the installation seat 1301, a transmission seat 1302 is hinged inside the rotating bin 1301b, transmission teeth 1302a are uniformly arranged on the outer surface of the transmission seat 1302, a servo motor 1303 is fixed to one end inside the driving bin 1301a, a driving gear 1304 is installed at the output end of the servo motor 1303 through a rotating shaft, a driven gear 1305 is fixed to the inside of the installation seat 1301 between the driving gear 1304 and the driving bin 1301a through the rotating shaft, two sides of the driven gear 1305 are respectively meshed with the driving gear 1304 and the transmission teeth 1302a, the servo motor 1303 works, the driving seat 1302 can rotate 90 degrees clockwise through the gear transmission effect of the driving gear 1304 and the driven gear 1305, namely the mechanical clamp 1306 can drive the metal frame 12 to be turned from vertical to horizontal, so that the metal frame 12 can be smoothly placed into the installation groove 501, automatic feeding is realized, manual feeding of workers is not needed, and the workload of the workers is reduced.
A vacuum pump 15 is installed on one side of the rotary base 14, and the suction end of the vacuum pump 15 is connected with the suction end of the vacuum chuck 18 through a hose.
In summary, in the device for producing the sticker hangers capable of detecting the surface flatness of the hangers, when in use, the power is turned on, the metal frames 12 to be processed are firstly inserted into the flexible partition 1101 on the conveyor belt 11 one by one, the second hydraulic lifting rod 17 above the feeding mechanism 13 extends to drive the mechanical clamp 1306 to move downwards to grasp the metal frame 12 to be processed on the conveyor belt 11, then the servo motor 1303 works and rotates the transmission seat 1302 clockwise by 90 ° through the gear transmission action of the driving gear 1304 and the driven gear 1305, namely, the mechanical clamp 1306 rotates by 90 °, so that the metal frame 12 is turned from vertical to horizontal, then the rotary motor 1401 works to drive the rotary column 1402 to rotate by 180 °, namely, the metal frame 12 is aligned with the mounting groove 501 of the workbench 5, the mechanical clamp 1306 loosens the metal frame 12, the metal frame 12 falls into the mounting groove 501 to complete the loading, then the slider 201 moves in the annular slide rail 2, the worktable 5 is driven to move to a glue injection detection station, the hydraulic cylinder 8 works to drive the lifting plate 10 to move downwards, the glue injection head 1905 of the glue injection mechanism 19 extends into the center inside the metal frame 12, then the material delivery pump 701 works to inject glue drops into the injection tube 1904, then the hydraulic push rod 1901 works to push down the piston 1903 to inject the glue drops into the metal frame 12, then the micro vibration motor 29 works to shake the worktable 5, so that the glue drops are more uniformly distributed in the metal frame 12, the CCD visual detection camera 25 can shoot the metal frame 12 and transmit the shot information to the computer, the computer analyzes the picture to determine whether the glue drops in the metal frame 12 are completely tiled, if not completely tiled, the leveling plate 24 is pressed downwards to extend into the metal frame 12 to quickly flatten the glue drops, after flattening, the worktable 5 moves to a drying station, a heating wire 2202 inside the drying seat 22 and a fan 2201 cooperate, drying the dripped adhesive injected into the metal frame 12, after the drying is finished, transferring the working table 5 to a mapping station, extending a first hydraulic lifting rod 401 to enable a mapping mechanism 4 to move downwards, enabling a fixing plate 402 to move downwards and extend into the metal frame 12, pressing a transfer sticker 27 on the upper surface of the first layer of dripped adhesive, then operating a hydraulic telescopic rod 405 to drive a pressing plate 406 to press downwards to enable the transfer sticker 27 to be pressed with the dripped adhesive, transferring the Christmas tree pattern on the transfer sticker 27 to the dripped adhesive, then moving the mapping mechanism 4 upwards, then driving a motor 403 to operate to drive a right mounting roller 404 to rotate, rolling the used transfer sticker 27 onto the mounting roller 404 to finish the whole transfer process, after the transfer is finished, transferring the working table 5 to an adhesive injection detection station and a drying station again to inject and dry another layer of dripped adhesive, then returning the working table 5 to a feeding station, extending a second hydraulic lifting rod 17 on a vacuum suction cup 18, the vacuum sucker 18 moves downwards to contact with the upper surface of the pendant, and the vacuum pump 15 works, so that the vacuum sucker 18 sucks the metal frame 12 subjected to glue injection and transfers the metal frame into the collection box 28 to finish discharging.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.