Vacuum homogenizing emulsifying machine
Technical Field
The utility model relates to a vacuum homogenizing emulsifying machine belongs to the emulsifying machine technical field.
Background
The vacuum homogenizing emulsifying machine is a complete system integrating mixing, dispersing, homogenizing, emulsifying and powder sucking functions, is widely applied to the industries of cosmetics, bath cream and medicine manufacturing, and simultaneously, the vacuum homogenizing emulsifying machine can be used in petrochemical industry, paint, coating, printing ink and the like, but the existing vacuum homogenizing emulsifying machine easily causes the problems of resource waste, non-uniform emulsification, vacuum pump damage and the like in the emulsifying process.
SUMMERY OF THE UTILITY MODEL
The utility model aims at improving heating efficiency, avoiding the wasting of resources, making the emulsification more evenly avoid the vacuum pump to block up the problem.
The technical scheme for realizing the purpose is as follows: a vacuum homogenizing and emulsifying machine is characterized in that: comprises a water phase storage tank, an oil phase storage tank, a heating tank and an emulsifying tank; a first guide pipe and a second guide pipe are arranged between the water phase storage tank, the oil phase storage tank and the heating tank, a first pressure pump and a second pressure pump are arranged on the first guide pipe, a first stirring shaft and a filter screen are arranged in the heating tank, a first stirring blade is arranged on the first stirring shaft, the first stirring shaft and the first stirring blade are positioned in the filter screen, a first drainage pipeline and a heating rod are arranged at the bottom of the filter screen, the first drainage pipeline is connected with the filter screen, the heating tank is connected with the emulsifying tank through a third guide pipe, a third pressure pump is arranged on the third guide pipe, a second stirring shaft and a stirring frame are arranged in the emulsifying tank, a second stirring blade and a third stirring blade are respectively arranged on the second stirring shaft and the second stirring frame, the second stirring blade and the third stirring blade are matched and distributed in a staggered manner, and an emulsifying head is arranged at the bottom of the second stirring shaft, emulsion tank one side is equipped with the fourth pipe, fourth pipe connection emulsion tank bottom and emulsion tank top, the buffer tank is located to emulsion tank one side, through being equipped with fifth pipe connection between buffer tank and the emulsion tank, buffer tank one side is equipped with the vacuum pump, the emulsion tank bottom is equipped with the second and excretes the pipeline.
First pipe connection aqueous phase storage tank and heating jar, second pipe connection oil phase storage tank and first pipe, aqueous phase storage tank, oil phase storage tank top are equipped with respectively with first pipe, the corresponding first through-hole of second pipe, second through-hole, first pipe, second pipe run through first through-hole, second through-hole one end is located aqueous phase storage tank, oil phase storage tank bottom respectively.
The first pressure pump is located between the water phase storage tank and the oil phase storage tank on the first guide pipe, and the second pressure pump is located between the oil phase storage tank and the heating tank.
The filter screen shape is the U type, the filter screen is connected with the heating tank top, first drainage pipe connection filter screen bottom, be equipped with first valve in the first drainage pipe, the filter screen top is equipped with the third through-hole corresponding with first pipe, first pipe runs through the third through-hole.
The heating rod is located heating jar both sides, the heating rod shape is the screw thread form, heating jar top is equipped with the first motor corresponding with first (mixing) shaft.
And a fourth through hole and a fifth through hole which correspond to the third guide pipe are respectively arranged on one side of the heating tank and the top of the emulsifying tank, the third guide pipe penetrates through the fourth through hole and the fifth through hole, and the height of the fourth through hole is lower than that of the heating rod.
The emulsifying tank is characterized in that a second motor corresponding to the second stirring shaft is arranged at the top of the emulsifying tank, a support corresponding to the emulsifying tank is arranged at the bottom of the emulsifying tank, the support is of a hollow structure, a third motor corresponding to the stirring frame is arranged in the support, and a fourth pressure pump is arranged on the fourth guide pipe.
The emulsification tank top, buffer tank one side all are equipped with the sixth through-hole corresponding with the fifth pipe, the fifth pipe runs through the sixth through-hole, the vacuum pump is located buffer tank and keeps away from fifth pipe one side, the sixth through-hole height is less than the vacuum pump height on the buffer tank.
And a second valve is arranged in the second drainage pipeline.
The utility model has the advantages that:
the utility model provides a vacuum homogeneous emulsifying machine can improve heating efficiency, avoids the wasting of resources, makes the emulsification more evenly avoid the vacuum pump to block up the problem.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic sectional view of the present invention.
Detailed Description
As shown in fig. 1-2, the utility model comprises a water phase storage tank 1, an oil phase storage tank 2, a heating tank 3 and an emulsification tank 4; a first guide pipe 5 and a second guide pipe 6 are arranged between the water phase storage tank 1, the oil phase storage tank 2 and the heating tank 3, a first pressure pump 7 and a second pressure pump 8 are arranged on the first guide pipe 5, a first stirring shaft 9 and a filter screen 10 are arranged in the heating tank 3, a first stirring blade 11 is arranged on the first stirring shaft 9, the first stirring shaft 9 and the first stirring blade 11 are positioned in the filter screen 10, a first discharge pipeline 12 and a heating rod 13 are arranged at the bottom of the filter screen 10, the first discharge pipeline 12 is connected with the filter screen 10, the heating tank 3 is connected with the emulsification tank 4 through a third guide pipe 14, a third pressure pump is arranged on the third guide pipe 14, a second stirring shaft 15 and a stirring frame 16 are arranged in the emulsification tank 4, a second stirring blade 17 and a third stirring blade 18 are respectively arranged on the second stirring shaft 15 and the second stirring frame 16, and the second stirring blade 17 is matched and distributed with the third stirring blade 18 in a staggered manner, second (mixing) shaft 15 bottom is equipped with emulsification head 20, 4 one sides of emulsification tank are equipped with fourth pipe 24, 4 bottoms of emulsification tank and 4 tops of emulsification tank are connected to fourth pipe 24, buffer tank 25 is located to 4 one sides of emulsification tank, be connected through being equipped with fifth pipe 26 between buffer tank 25 and the emulsification tank 4, buffer tank 25 one side is equipped with vacuum pump 27, 4 bottoms of emulsification tank are equipped with the second and excrete pipeline 28.
First pipe 5 connects aqueous phase storage tank 1 and heating jar 3, second pipe 6 connects oil phase storage tank 2 and first pipe 5, aqueous phase storage tank 1, 2 tops of oil phase storage tank are equipped with first through-hole, the second through-hole corresponding with first pipe 5, second pipe 6 respectively, first pipe 5, second pipe 6 run through first through-hole, second through-hole one end is located aqueous phase storage tank 1, oil phase storage tank 2 bottoms respectively.
The first pressure pump 7 is located between the water phase storage tank 1 and the oil phase storage tank 2 on the first conduit 5, and the second pressure pump 8 is located between the oil phase storage tank 2 and the heating tank 3.
Filter screen 10 shape is the U type, filter screen 10 is connected with heating jar 3 tops, filter screen 10 bottom is connected to first drainage pipeline 12, be equipped with first valve in the first drainage pipeline 12, filter screen 10 top is equipped with the third through-hole corresponding with first pipe 5, first pipe 5 runs through the third through-hole.
The heating rod 13 is located the heating jar 3 both sides, the heating rod 13 shape is the screw thread form, heating jar 3 top is equipped with the first motor 19 corresponding with first (mixing) shaft 9.
And a fourth through hole and a fifth through hole which correspond to the third guide pipe 14 are respectively formed in one side of the heating tank 3 and the top of the emulsifying tank 4, the third guide pipe 14 penetrates through the fourth through hole and the fifth through hole, and the height of the fourth through hole is lower than that of the heating rod 13.
The top of the emulsification tank 4 is provided with a second motor 22 corresponding to the second stirring shaft 15, the bottom of the emulsification tank 4 is provided with a support 21 corresponding to the emulsification tank 4, the support 21 is of a hollow structure, a third motor 23 corresponding to the stirring frame 16 is arranged in the support 21, and a fourth pressure pump is arranged on the fourth guide pipe 24.
The top of the emulsification tank 4 and one side of the buffer tank 25 are both provided with a sixth through hole corresponding to the fifth conduit 26, the fifth conduit 26 penetrates through the sixth through hole, the vacuum pump 27 is positioned on one side of the buffer tank 25 far away from the fifth conduit 26, and the height of the sixth through hole on the buffer tank 25 is lower than that of the vacuum pump 27.
A second valve is provided in the second drain line 28.
The working principle is as follows: the first guide pipe 5 and the second guide pipe 6 are respectively positioned at the bottom of the water phase storage tank 1 and the oil phase storage tank 2, the raw materials in the water phase storage tank 1 and the oil phase storage tank 2 are extracted to the heating tank 3 under the action of the first pressure pump 7 and the second pressure pump 8, the first guide pipe 5 is connected with the filter screen 10, the raw materials are extracted to the filter screen 10 by the first pipeline 5, the first motor 19 starts to drive the first stirring shaft 9 to rotate, the first stirring shaft 9 drives the first stirring blade 11 to rotate, the raw materials in the water phase storage tank 1 and the oil phase storage tank 2 are preliminarily mixed by the first stirring blade 11, the raw materials are thrown out of the filter screen 10 under the action of centrifugal force, the filter screen 10 also plays a role in filtering the raw materials, impurities in the raw materials are left in the filter screen 10, the first valve is opened, and the impurities are discharged out of the filter screen by the first discharge pipeline 12, the heating rod 13 is started to heat the filtered raw materials, the heating rod 13 is in a threaded shape, heating efficiency can be improved, heat waste is avoided, the heated raw materials are conveyed into the emulsification tank 4 along the second guide pipe 14 under the action of a third pressure pump, the second motor 22 and the third motor 23 start to drive the second stirring shaft 15 and the stirring frame 16 to rotate, the second stirring shaft 15 and the stirring frame 16 respectively drive the second stirring blade 17 and the third stirring blade 18 to rotate, the second stirring blade 17 and the third stirring blade 18 are in staggered distribution, the second stirring shaft 15 rotates around the center of the emulsification tank 4, the stirring frame 16 rotates around the inner wall of the emulsification tank 4, the design can enable the raw materials to be fully mixed to facilitate emulsification of the emulsification head 15, in order to enable emulsification to be more uniform, the raw materials at the bottom of the emulsification tank 4 reach the top of the emulsification tank 4 from the bottom of the emulsification tank 4 along the fourth guide pipe 24 under the action of the fourth pressure pump to circulate, the vacuum pump 27 pumps the gas in the emulsification tank 4 under the action of the fifth conduit 26 in the emulsification process to keep the emulsification tank 4 in a vacuum state, the buffer tank 25 is arranged between the vacuum pump 27 and the fifth conduit 26, the upper fifth conduit 26 of the buffer tank 25 is lower than the vacuum pump 27 in height, the design can effectively prevent the vacuum pump 27 from sucking the raw material into the vacuum pump 27 through the fifth conduit 26 to cause the blockage of the vacuum pump 27, and the emulsified raw material is discharged through the second discharge pipeline 28 by opening the second valve.