CN207899307U - A kind of continuous vacuum emulsifier unit - Google Patents
A kind of continuous vacuum emulsifier unit Download PDFInfo
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- CN207899307U CN207899307U CN201721860354.9U CN201721860354U CN207899307U CN 207899307 U CN207899307 U CN 207899307U CN 201721860354 U CN201721860354 U CN 201721860354U CN 207899307 U CN207899307 U CN 207899307U
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- emulsion
- storage tank
- homogenizer
- phase storage
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Abstract
The utility model discloses a kind of continuous vacuum emulsifier units, including oil phase storage tank, water phase storage tank, vacuum pump, manifold, emulsion tank, high speed shear homogenizer, agitating device, emulsifying head, high pressure homogenizer, connecting tube, discharge valve, surge tank, motor, stirring rod, anchor formula agitating paddle and impeller type stirring blade；Three kinds of emulsification pump, high pressure homogenizer, high speed shear homogenizer emulsifying homogeneous technologies are combined as a whole by the utility model, the emulsifying processing of different role three times is carried out continuously to emulsion, keep emulsion fully emulsified, also controllable mixed material prepares the different latex product of grain size in the residence time of high pressure homogenizer, obtained emulsion emulsifiers are uniform, emulsion preparation efficiency is improved, energy consumption is also ad save, reduces production cost, it is applied widely, it has a good application prospect.
Description
Technical field
The utility model is related to machinery field more particularly to a kind of continuous vacuum emulsifier units.
Background technology
With the development of modernization industry, emulsifying homogeneous technology is widely used in industry-by-industry.Emulsification refers to a kind of liquid
The process being evenly dispersed in atomic droplet in immiscible another liquid.It is usually required by machine in Chemical Manufacture
Tool active force emulsifies two or more solvent, and it is equal that this when will use emulsification pump, homogeneous emulsifying machine or high pressure
Matter machine.
Emulsification pump is the accurate combination by turning stator, powerful shearing force is generated in high speed rotation with realize mixing,
It crushes, the purpose of emulsification, speed is fast, and yield is big, but the grain diameter of emulsion is big after homogeneous, and emulsifying homogeneous effect is poor；
The stirring of matter mulser is uneven, and sticky material makes to be easy condensation in stirring, causes product quality low, and the speed stirred is not
It can be adjusted according to the difference of material, material can not be pre-processed individually, and mixing effect is influenced；High pressure homogenizer is to make
The material of suspended liquid status flows through at a high speed the vessel (high-pressure homogeneous chamber) with special internal structure, makes under super-pressure effect
A series of variations such as physics, chemistry, structural property occur for material, are finally reached the effect of homogeneous, but emulsion preparation efficiency is low,
High energy consumption.
Modern industry generally uses the one of which of above-mentioned emulsifying homogeneous device or homogenizing effect undesirable or newborn
Change liquid preparation efficiency is low, energy consumption is big, and optimal state is not achieved, also limits industrial expansion.
In view of the foregoing drawbacks, it is desirable to provide a kind of continuous vacuum emulsifier unit simple in structure, easy to operate.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, a kind of structure novel is provided, operation is easy, stablizes
The high continuous vacuum emulsifier unit of property.
To achieve the goals above, the technical solution adopted in the utility model is as follows：
The continuous vacuum emulsifier unit of the utility model, including material storing mechanism, emulsification mechanism and homogenizing mechanism, institute
The material storing mechanism stated includes oil phase storage tank and water phase storage tank, the object in the oil phase storage tank and water phase storage tank
Material is taken out by vacuum pump I and vacuum pump II respectively to be expected to enter in mulser structure after branch pipe converges manifold mixing；
The emulsification mechanism includes emulsion tank and high speed shear homogenizer；The emulsification top of the tank is equipped with vacuum pump
III, agitating device and high speed shear homogenizer, the agitating device lower end are equipped with emulsifying head；
The homogenizing mechanism is high pressure homogenizer, and the high pressure homogenizer is unloaded by connecting tube with pot bottom is emulsified
Material valve is removably connected to.
Preferably, the utility model further includes surge tank, and the surge tank is removably connected to high pressure homogenizer upper end.
Preferably, the agitating device and high speed shear homogenizer are vertically arranged at the top of the tank of emulsion tank.
Preferably, the agitating device includes motor and stirring rod；The motor is installed on emulsion tank top of the tank
It is intermediate；The stirring rod is connect by machine shaft with motor, and stirring rod lower part is equipped with 3-5 group anchor formulas and stirs evenly and at intervals
Paddle is equipped with emulsifying head in stirring rod lower end, positioned at the lower section of one group of anchor formula agitating paddle of bottom.
Preferably, the end of any one blade of the anchor formula agitating paddle and the horizontal distance of high speed shear homogenizer are more than
The horizontal distance of the end and stirring rod of any one blade of anchor formula agitating paddle.
Preferably, it is equipped with impeller type stirring blade I, the impeller type stirring blade I in the oil phase storage tank and is equipped with 1-3 groups
Impeller.
Preferably, it is equipped with impeller type stirring blade II, the impeller type stirring blade II in the water phase storage tank and is equipped with 1-3
Group impeller.
In use, starting impeller type stirring blade I, impeller type stirring blade II, them is allowed to be stirred continuously oil phase storage tank and water
Material in phase storage tank closes the discharge valve of emulsification pot bottom, starts vacuum pump I and vacuum pump II, makes oil phase material and water
Phase materials enter after branch pipe is flowed to manifold in emulsion tank, are then shut off vacuum pump I and vacuum pump II, start vacuum pump III,
Motor and high speed shear homogenizer make motor drive stirring rod rotation, allow anchor formula agitating paddle to be stirred material, and start emulsification
Head promotes mixed material emulsification, while using high-speed shearing machine homogenizer shear-mixed material；After mixed material emulsifies
Vacuum pump III is closed, discharge valve is opened, so that the material that emulsification is got well is passed through connecting tube and enter in high pressure homogenizer from discharge valve, open
Dynamic high pressure homogenizer makes the further homogeneous of emulsifying material, and is connected to high pressure homogenizer and surge tank, make it is high-pressure homogeneous after material
Into surge tank, the connection of high pressure homogenizer and emulsion tank is disconnected after whole materials are high-pressure homogeneous, is cleaned after each device i.e.
It can be produced and used next time.
The utility model is by adopting the above-described technical solution, have the advantages that：
1, three kinds of emulsification pump, high pressure homogenizer, high speed shear homogenizer emulsifying homogeneous technologies are combined by the utility model
One, the emulsifying that different role three times is carried out continuously to emulsion are handled, and keep emulsion fully emulsified, emulsification is uniform
Spend, emulsifying effectiveness is good, suitable for the industries such as paint, coating, food, fragrance, pharmacy, plastics, cosmetics need mixing, stir
It mixes, crush, emulsifying, the processes such as homogeneous, improving emulsion preparation efficiency, industrialized production can be carried out, also a save energy consumption, dropping
Low production cost, it is applied widely.
2, vacuum pump is arranged in the utility model at the top of emulsion tank, and negative pressure can be formed in tank body, and discharge forms material and stirs
The bubble formed in the process is mixed, mixing quality is improved, stablizes air pressure, solving current mulser, lotion solidifies during the work time
With the non-uniform problem of stirring.
3, the utility model can control mixed material in the residence time of high pressure homogenizer, prepare grain according to different requirements
The different latex product of diameter, obtained emulsion emulsifiers are uniform, can keep not stratified for a long time, and the utility model is assembled and disassembled, clearly
It washes, sterilize conveniently, improve service life of equipment, reduce production cost.
It can be seen that the utility model is simple in structure, and it is easy to use, it can easily be accommodated, product emulsifying homogeneous effect is good, practical
Property is strong, has a good application prospect.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model.
In attached drawing, 1- oil phase storage tanks, 2- water phase storage tanks, 31- vacuum pumps I, 32- vacuum pump II, 33- vacuum pump III,
4- manifold, 5- emulsion tanks, 6- high speed shear homogenizers, 7- agitating devices, 8- emulsifying heads, 9- high pressure homogenizers, 10- connecting tubes,
11- discharge valves, 12- surge tanks, 13- motors, 14- stirring rods, 15- anchor formula agitating paddles, 161- impeller type stirring blades I, 162- leaf
Wheeled agitating paddle II.
Specific implementation mode
To make the purpose of this utility model, technical solution and advantage be more clearly understood, referring to the drawings and enumerate excellent
Embodiment is selected, the utility model is described in detail in next step.
Embodiment 1
As shown, the continuous vacuum emulsifier unit of the utility model, including material storing mechanism, emulsification mechanism and
Matter mechanism, the material storing mechanism include oil phase storage tank 1 and water phase storage tank 2, the oil phase storage tank 1 and water phase
Material in storage tank 2 takes out material after branch pipe converges the mixing of manifold 4 into breast by vacuum pump I31 and vacuum pump II32 respectively
Change in mechanism；
The emulsification mechanism includes emulsion tank 5 and high speed shear homogenizer 6；The top of the tank of emulsion tank 5 is equipped with vacuum
III33, agitating device 7 and high speed shear homogenizer 6 are pumped, and agitating device 7 and high speed shear homogenizer 6 are vertically arranged；It is described
7 lower end of agitating device is equipped with emulsifying head 8；
The homogenizing mechanism is high pressure homogenizer 9, and high pressure homogenizer 9 is unloaded by connecting tube 10 and 5 bottom of emulsion tank
Material valve 11 is removably connected to；The utility model further includes surge tank 12, and the surge tank 12 and 9 upper end of high pressure homogenizer are removable
It is connected to unloading；
The agitating device 7 of the utility model includes motor 13 and stirring rod 14, and motor 13 is installed on 5 top of the tank of emulsion tank
Centre, stirring rod 14 are connect by 13 shaft of motor with motor 13, and 14 lower part of stirring rod is equipped with 3 groups of anchor formulas and stirs evenly and at intervals
Paddle 15 is equipped with emulsifying head 8 in 14 lower end of stirring rod, positioned at the lower section of one group of anchor formula agitating paddle 15 of bottom；
The end of 15 any one blade of the anchor formula agitating paddle and the horizontal distance of high speed shear homogenizer 6 are stirred more than anchor formula
Mix the horizontal distance of the end and stirring rod 14 of 15 any one blade of paddle；
Impeller type stirring blade I161 is equipped in the oil phase storage tank 1, impeller type stirring blade I161 is equipped with 1 group of leaf
Wheel；Impeller type stirring blade II162 is equipped in the water phase storage tank 2, impeller type stirring blade II162 is equipped with 1 group of impeller.
In use, starting impeller type stirring blade I161, impeller type stirring blade II162, them is allowed to be stirred continuously oil phase storing
Material in tank 1 and water phase storage tank 2 closes the discharge valve 11 of 5 bottom of emulsion tank, starts vacuum pump I31 and vacuum pump II32,
So that oil phase material and water phase material is entered in emulsion tank 5 after branch pipe is flowed to manifold 4, is then shut off vacuum pump I31 and vacuum
II32 is pumped, vacuum pump III33, motor 13 and high speed shear homogenizer 6 are started, makes motor 13 that stirring rod 14 be driven to rotate, allows anchor
Formula agitating paddle 15 is stirred material, and starts emulsifying head 8 and promote mixed material emulsification, while using high-speed shearing machine homogenizer
6 shear-mixed materials；Vacuum pump III33 is closed after mixed material emulsifies, and opens discharge valve 11, the material for making emulsification get well
Entered in high pressure homogenizer 9 from discharge valve 11 by connecting tube 10, starting high pressure homogenizer 9 makes the further homogeneous of emulsifying material,
And it is connected to high pressure homogenizer 9 and surge tank 12, so that the material of high-pressure homogeneous end is entered surge tank 12, whole materials are high-pressure homogeneous
After disconnect high pressure homogenizer 9 and emulsion tank 5 connection, can be produced and used next time after cleaning each device.
It can be seen that the utility model is simple in structure, makes, is easy to use, can easily be accommodated, stability is high, highly practical,
It has a good application prospect.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without departing from the principle of this utility model, can also make several improvements and retouch, these improve and
Retouching also should be regarded as the scope of protection of the utility model.
Claims (7)
1. a kind of continuous vacuum emulsifier unit, including material storing mechanism, emulsification mechanism and homogenizing mechanism, it is characterised in that：
The material storing mechanism includes oil phase storage tank (1) and water phase storage tank (2), the oil phase storage tank (1) and
Material in water phase storage tank (2) takes out material by vacuum pump I (31) and vacuum pump II (32) respectively and converges into manifold (4) through branch pipe
Enter in mulser structure after mixing；
The emulsification mechanism includes emulsion tank (5) and high speed shear homogenizer (6)；Described emulsion tank (5) top of the tank is set
There are vacuum pump III (33), agitating device (7) and high speed shear homogenizer (6), agitating device (7) lower end to be equipped with emulsifying head
(8)；
The homogenizing mechanism is high pressure homogenizer (9), and the high pressure homogenizer (9) passes through connecting tube (10) and emulsion tank
(5) discharge valve (11) of bottom is removably connected to.
2. continuous vacuum emulsifier unit according to claim 1, it is characterised in that：The continuous vacuum emulsification dress
It further includes surge tank (12) to set, and the surge tank (12) is removably connected to high pressure homogenizer (9) upper end.
3. continuous vacuum emulsifier unit according to claim 1, it is characterised in that：The agitating device (7) and height
Speed shearing homogenizer (6) is vertically arranged at the top of the tank of emulsion tank (5).
4. continuous vacuum emulsifier unit according to claim 1, it is characterised in that：The agitating device (7) includes
Motor (13) and stirring rod (14)；The motor (13) is installed among emulsion tank (5) top of the tank；The stirring rod
(14) it is connect with motor (13) by motor (13) shaft, stirring rod (14) lower part is equipped with 3-5 group anchor formulas and stirs evenly and at intervals
Paddle (15) in stirring rod (14) lower end, is located at the lower section of one group of anchor formula agitating paddle (15) of bottom equipped with emulsifying head (8).
5. continuous vacuum emulsifier unit according to claim 4, it is characterised in that：The anchor formula agitating paddle (15) is appointed
Anticipate a blade end and high speed shear homogenizer (6) horizontal distance be more than anchor formula agitating paddle (15) any one blade end
The horizontal distance at end and stirring rod (14).
6. continuous vacuum emulsifier unit according to claim 1, it is characterised in that：In the oil phase storage tank (1)
Equipped with impeller type stirring blade I (161), the impeller type stirring blade I (161) is equipped with 1-3 group impellers.
7. continuous vacuum emulsifier unit according to claim 1, it is characterised in that：In the water phase storage tank (2)
Equipped with impeller type stirring blade II (162), the impeller type stirring blade II (162) is equipped with 1-3 group impellers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721860354.9U CN207899307U (en) | 2017-12-27 | 2017-12-27 | A kind of continuous vacuum emulsifier unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721860354.9U CN207899307U (en) | 2017-12-27 | 2017-12-27 | A kind of continuous vacuum emulsifier unit |
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| Publication Number | Publication Date |
|---|---|
| CN207899307U true CN207899307U (en) | 2018-09-25 |
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ID=63568842
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721860354.9U Active CN207899307U (en) | 2017-12-27 | 2017-12-27 | A kind of continuous vacuum emulsifier unit |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109200878A (en) * | 2018-11-05 | 2019-01-15 | 加通汽车内饰(常熟)有限公司 | A kind of online mixing device |
| CN111357827A (en) * | 2020-03-31 | 2020-07-03 | 无锡赫普轻工设备技术有限公司 | Novel online egg and bean curd production integrated equipment system |
| CN111871270A (en) * | 2020-07-31 | 2020-11-03 | 龚兴娅 | Make things convenient for quick material loading type cosmetics production of changing jar body to use emulsification jar |
| CN114304689A (en) * | 2022-02-10 | 2022-04-12 | 宝得瑞（湖北）健康产业有限公司 | Preparation method of high-oil-loading microcapsule powder without adding synthetic emulsifier |
| CN114870721A (en) * | 2021-02-05 | 2022-08-09 | 陈立德 | Production process and automatic production equipment of antipruritic medicine |
-
2017
- 2017-12-27 CN CN201721860354.9U patent/CN207899307U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109200878A (en) * | 2018-11-05 | 2019-01-15 | 加通汽车内饰(常熟)有限公司 | A kind of online mixing device |
| CN111357827A (en) * | 2020-03-31 | 2020-07-03 | 无锡赫普轻工设备技术有限公司 | Novel online egg and bean curd production integrated equipment system |
| CN111871270A (en) * | 2020-07-31 | 2020-11-03 | 龚兴娅 | Make things convenient for quick material loading type cosmetics production of changing jar body to use emulsification jar |
| CN114870721A (en) * | 2021-02-05 | 2022-08-09 | 陈立德 | Production process and automatic production equipment of antipruritic medicine |
| CN114304689A (en) * | 2022-02-10 | 2022-04-12 | 宝得瑞（湖北）健康产业有限公司 | Preparation method of high-oil-loading microcapsule powder without adding synthetic emulsifier |
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