CN207899273U - A kind of continuous vacuum emulsifier unit with automatic cleaning function - Google Patents
A kind of continuous vacuum emulsifier unit with automatic cleaning function Download PDFInfo
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- CN207899273U CN207899273U CN201721860762.4U CN201721860762U CN207899273U CN 207899273 U CN207899273 U CN 207899273U CN 201721860762 U CN201721860762 U CN 201721860762U CN 207899273 U CN207899273 U CN 207899273U
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Abstract
The utility model discloses a kind of continuous vacuum emulsifier units with automatic cleaning function, including oil phase storage tank, water phase storage tank, vacuum pump, manifold, emulsion tank, high speed shear homogenizer, agitating device, connecting tube, discharge valve, high pressure homogenizer, buffering storage tank, emulsifying head, high-pressure wash head, ultrasonic cleaning head, parallel pipeline, high-pressure hydraulic pump and supersonic generator；The emulsifying that the utility model is carried out continuously emulsion different role three times is handled, keep emulsion fully emulsified, also controllable mixed material prepares the different latex product of grain size in the residence time of high pressure homogenizer, obtained emulsion emulsifiers are uniform, improve emulsion preparation efficiency；Secondly, high-pressure wash head is cleaned jointly with ultrasonic cleaning head, in effective cleaning tank body everywhere, can be saved a large amount of manpower and materials, effectively be reduced production cost, have a good application prospect.
Description
Technical field
The utility model is related to machinery fields more particularly to a kind of continuous vacuum with automatic cleaning function to emulsify dress
It sets.
Background technology
With the development of modernization industry, emulsifying homogeneous technology is widely used in industry-by-industry.Emulsification refers to a kind of liquid
The process being evenly dispersed in atomic droplet in immiscible another liquid.It is usually required by machine in Chemical Manufacture
Tool active force emulsifies two or more solvent, and it is equal that this when will use emulsification pump, homogeneous emulsifying machine or high pressure
Matter machine.
Emulsification pump is the accurate combination by turning stator, powerful shearing force is generated in high speed rotation with realize mixing,
It crushes, the purpose of emulsification, speed is fast, and yield is big, but the grain diameter of emulsion is big after homogeneous, and emulsifying homogeneous effect is poor；
The stirring of matter mulser is uneven, and sticky material makes to be easy condensation in stirring, causes product quality low, and the speed stirred is not
It can be adjusted according to the difference of material, material can not be pre-processed individually, and mixing effect is influenced；High pressure homogenizer is to make
The material of suspended liquid status flows through at a high speed the vessel (high-pressure homogeneous chamber) with special internal structure, makes under super-pressure effect
A series of variations such as physics, chemistry, structural property occur for material, are finally reached the effect of homogeneous, but emulsion preparation efficiency is low,
High energy consumption.
Modern industry generally uses the one of which of above-mentioned emulsifying homogeneous device or homogenizing effect undesirable or newborn
Change liquid preparation efficiency is low, energy consumption is big, and optimal state is not achieved, also limits industrial expansion.
The product for generally producing cream, ointment, emulsion class using emulsifying equipment at present uses people after production
Work holds scraper plate and water pipe is cleaned, and causes internal washing difficult, and fail to clean up there are many dead angle, waste is a large amount of
Manpower and materials, and remaining impurity can influence the product prepared this equipment next time, and impurity is excessive, and product quality is low.
In view of the foregoing drawbacks, it is desirable to provide it is a kind of it is simple in structure, easy to operate, can automatic cleaning equipment continuous vacuum
Emulsifier unit.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, a kind of structure novel is provided, operation is easy, stablizes
The high continuous vacuum emulsifier unit with automatic cleaning function of property.
To achieve the goals above, the technical solution adopted in the utility model is as follows：
The continuous vacuum emulsifier unit with automatic cleaning function of the utility model, including material storing mechanism, breast
Change mechanism, homogenizing mechanism and wiper mechanism, the material storing mechanism includes oil phase storage tank and water phase storage tank, described
Material in oil phase storage tank and water phase storage tank is taken out to expect to converge through branch pipe by vacuum pump I and vacuum pump II respectively to be mixed into manifold
Enter in mulser structure after conjunction；
The emulsification mechanism includes emulsion tank and high speed shear homogenizer；The emulsion tank top of the tank is equipped with vacuum
Pump III, high speed shear homogenizer and agitating device；The wiper mechanism is set in emulsion tank；
The homogenizing mechanism is detachably connected logical by the discharge valve of connecting tube and emulsification pot bottom.
Preferably, the homogenizing mechanism is high pressure homogenizer.
Preferably, the utility model further includes buffering storage tank, and the buffering storage tank can with high pressure homogenizer upper end
Releasably it is connected.
Preferably, the high speed shear homogenizer and agitating device are vertically arranged at the top of emulsion tank.
Preferably, the agitating device includes motor and stirring rod；The motor by the central shaft of emulsion tank with
The stirring rod is connected；3-5 group agitating paddles are provided on the stirring rod evenly and at intervals.
Preferably, every group of agitating paddle end is equipped with and scrapes wall blade.
Preferably, it is equipped with emulsifying head in the middle part of the central shaft.
Preferably, the wiper mechanism includes high-pressure wash head and ultrasonic cleaning head；
2 row of high-pressure wash head setting, each column setting is multiple, and the 2 row high-pressure wash heads are along emulsion tank axial direction
Emulsion tank side wall inner surfaces are symmetrically arranged on, and any one high-pressure wash head scrapes wall blade with any one and is not in contact, institute
The multiple high-pressure wash heads stated are connected by parallel pipeline with the high-pressure hydraulic pump being set to outside emulsion tank；
The ultrasonic cleaning head setting is multiple, is circumferentially distributed in emulsion tank bottom interior surface evenly and at intervals
On, the ultrasonic cleaning head is connected with the supersonic generator for being set to emulsion tank bottom outer surface.
Preferably, the high-pressure wash head and the junction of ultrasonic cleaning head and emulsion tank are carried out close using sealing ring
Envelope.
Preferably, the high-pressure wash head is rotary nozzle.
In use, closing the discharge valve of emulsification pot bottom, starts vacuum pump I and vacuum pump II, make oil phase material and water phase
Material enters after branch pipe is flowed to manifold in emulsion tank, is then shut off vacuum pump I and vacuum pump II, starts vacuum pump III, electricity
Machine and high speed shear homogenizer make motor drive stirring rod rotation, agitating paddle are allowed to be stirred material, and start emulsifying head promotion
Mixed material emulsifies, while using high-speed shearing machine homogenizer shear-mixed material；It is closed after mixed material emulsifies true
Sky pump III, opens discharge valve, so that the material that emulsification is got well is passed through connecting tube and enter in high pressure homogenizer from discharge valve, start high pressure
Homogenizer makes the further homogeneous of emulsifying material, and be connected to high pressure homogenizer and buffering storage tank, make it is high-pressure homogeneous after material into
Enter to buffer storage tank；Connection and the high pressure that high pressure homogenizer and buffering storage tank are disconnected after whole materials are high-pressure homogeneous are equal
The connection of matter machine and discharge valve starts high-pressure hydraulic pump, makes the high-pressure wash head jet cleaning liquid in emulsion tank to emulsion tank inside
It is cleaned, restarts supersonic generator, emulsion tank inside is carried out jointly with high-pressure wash head using ultrasonic cleaning head
It cleans, supersonic generator is closed after ultrasonic cleaning, open waste water in discharge valve drain tank, high-pressure wash head is made to pass through
High-pressure hydraulic pump is rinsed to emulsion tank internal spray clear water, then is cleaned after remaining each device to be produced next time and made
With.
The utility model is by adopting the above-described technical solution, have the advantages that：
1, three kinds of emulsification pump, high pressure homogenizer, high speed shear homogenizer emulsifying homogeneous technologies are combined by the utility model
One, the emulsifying that different role three times is carried out continuously to emulsion are handled, and keep emulsion fully emulsified, emulsification is uniform
Spend, emulsifying effectiveness is good, suitable for the industries such as paint, coating, food, fragrance, pharmacy, plastics, cosmetics need mixing, stir
It mixes, crush, emulsifying, the processes such as homogeneous, improving emulsion preparation efficiency, industrialized production can be carried out, also a save energy consumption, dropping
Low production cost, it is applied widely.
2, vacuum pump is arranged in the utility model at the top of emulsion tank, and negative pressure can be formed in tank body, and discharge forms material and stirs
The bubble formed in the process is mixed, mixing quality is improved, stablizes air pressure, solving current mulser, lotion solidifies during the work time
With the non-uniform problem of stirring.
3, the utility model scrapes wall blade and can increase stirring extent in whipping process, promotes mixed material emulsification, and
Mixture homogeneity, the residual of emulsion tank madial wall after emulsification can be improved by under the material scraper in emulsion tank side wall inner surfaces
Material is few, not only easy to clean, but also reduces material loss, is conducive to improve product quality, increases economic benefit, reduction is produced into
This.
4, the utility model is equipped with high-pressure wash head and ultrasonic cleaning head, high-pressure wash head and outside in emulsification top tank structure
High-pressure hydraulic pump be connected, can be opened at the end of emulsion tank use high-pressure wash head to inner tank wall be sprayed, solve
The artificial problem not clean with material scraping plate scraper；High-pressure wash head cooperation ultrasonic cleaning head is cleaned jointly, and cleaning performance is good,
Cleaning speed is fast, and high-pressure wash head can be cleaned jet cleaning liquid in rotation, the dead angle in effective cleaning tank body, cleannes
High and whole workpiece cleanliness are consistent, not damaged to each parts surface, save solvent, thermal energy, work-yard and artificial, are not necessary to people
Hand contacts cleaning solution, and securely and reliably, the material larger to viscosity also can be cleaned effectively, saves a large amount of manpower and materials, has
Effect reduces production cost.
5, the utility model can control mixed material in the residence time of high pressure homogenizer, prepare grain according to different requirements
The different latex product of diameter, obtained emulsion emulsifiers are uniform, can keep not stratified for a long time, and the utility model is assembled and disassembled, clearly
It washes, sterilize conveniently, improve service life of equipment, reduce production cost.
It can be seen that the utility model is simple in structure, and it is easy to use, it can easily be accommodated, product emulsifying homogeneous effect is good, practical
Property is strong, has a good application prospect.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model.
In attached drawing, 1- oil phase storage tanks, 2- water phase storage tanks, 31- vacuum pumps I, 32- vacuum pump II, 33- vacuum pump III,
4- manifold, 5- emulsion tanks, 6- high speed shear homogenizers, 7- agitating devices, 8- connecting tubes, 9- discharge valves, 10- high pressure homogenizers,
11- buffering storage tanks, 12- motors, 13- stirring rods, 14- central shafts, 15- agitating paddles, 16- scrape wall blade, 17- emulsifying heads, 18-
High-pressure wash head, 19- ultrasonic cleaning heads, 20- parallel pipelines, 21- high-pressure hydraulic pumps, 22- supersonic generators.
Specific implementation mode
To make the purpose of this utility model, technical solution and advantage be more clearly understood, referring to the drawings and enumerate excellent
Embodiment is selected, the utility model is described in detail in next step.
Embodiment 1
As shown, the continuous vacuum emulsifier unit with automatic cleaning function of the utility model, including material storage
It includes oil phase storage tank 1 and water to deposit mechanism, emulsification mechanism, high pressure homogenizer 10 and wiper mechanism, the material storing mechanism
Phase storage tank 2, the material in oil phase storage tank 1 and water phase storage tank 2 pass through vacuum pump I31 and vacuum pump II32 and take out material warp respectively
Branch pipe converges after manifold 4 is mixed and enters in mulser structure；
The emulsification mechanism includes emulsion tank 5 and high speed shear homogenizer 6, and 5 top of the tank of emulsion tank is equipped with vacuum pump
III33, high speed shear homogenizer 6 and agitating device 7, high speed shear homogenizer 6 and agitating device 7 are vertically arranged to emulsion tank 5
Top；The wiper mechanism is set to 5 inner wall of emulsion tank；
The high pressure homogenizer 10 is detachably connected logical by the discharge valve 9 of connecting tube 8 and 5 bottom of emulsion tank；This
Utility model further includes buffering storage tank 11, and buffering storage tank 11 is detachably connected logical with 10 upper end of high pressure homogenizer；
The agitating device 7 includes motor 12 and stirring rod 13, central shaft 14 and stirring of the motor 12 by emulsion tank 5
Bar 13 is connected, and is provided with 3 groups of agitating paddles 15 on stirring rod 13 evenly and at intervals, and every group of 15 end of agitating paddle, which is equipped with, scrapes wall blade
16；14 middle part of the central shaft is equipped with emulsifying head 17；
The wiper mechanism includes high-pressure wash head 18 and ultrasonic cleaning head 19, the high-pressure wash head 18 setting
2 row, each column are arranged 5, and 2 row high-pressure wash heads 18 are axially and symmetrically installed on 5 side wall inner surfaces of emulsion tank along emulsion tank 5, and appoint
One high-pressure wash head 18 of meaning scrapes wall blade 16 with any one and is not in contact；10 high-pressure wash heads 18 pass through parallel connection
Pipeline 20 is connected with the high-pressure hydraulic pump 21 being set to outside emulsion tank 5；The high-pressure wash head 18 is rotary nozzle；Described
Ultrasonic cleaning head 19 is arranged 6, is circumferentially distributed in 5 tank base inner surface of emulsion tank, the ultrasound evenly and at intervals
Wave cleaning head 19 is connected with the supersonic generator 22 for being set to 5 bottom outer surface of emulsion tank；High-pressure wash head 18 and ultrasound
Wave cleaning head 19 and the junction of emulsion tank 5 are sealed using sealing ring.
In use, closing the discharge valve 9 of 5 bottom of emulsion tank, starts vacuum pump I31 and vacuum pump II32, make oil phase storing
Oil phase material and 2 water phase material of water phase storage tank in tank 1 enter after branch pipe is flowed to manifold 4 in emulsion tank 5, are then shut off
Vacuum pump I31 and vacuum pump II32 starts vacuum pump III33, motor 12 and high speed shear homogenizer 6, and the drive of motor 12 is made to stir
The rotation of bar 13 is mixed, agitating paddle 15 is allowed to be stirred material, and starts emulsifying head 17 and promotes mixed material emulsification, while using high speed
6 shear-mixed material of cutter homogenizer；Vacuum pump III33 is closed after mixed material emulsifies, and is opened discharge valve 9, is made
The material emulsified is entered from discharge valve 9 in high pressure homogenizer 10 by connecting tube 8, and starting high pressure homogenizer 10 makes emulsifying material
Further homogeneous, and be connected to high pressure homogenizer 10 and buffering storage tank 11, make it is high-pressure homogeneous after material enter buffering storage tank
11；The connection and high pressure homogenizer 10 for disconnecting high pressure homogenizer 10 after whole materials are high-pressure homogeneous and buffering storage tank 11
With the connection of discharge valve 9；Start high-pressure hydraulic pump 21, makes the 18 jet cleaning liquid of high-pressure wash head in emulsion tank 5 in emulsion tank 5
Portion is cleaned, and supersonic generator 22 is restarted, inside ultrasonic cleaning head 19 and 18 pairs of emulsion tanks 5 of high-pressure wash head
It is cleaned jointly, supersonic generator 22 is closed after ultrasonic cleaning, opened waste water in 9 drain tank of discharge valve, make height
Pressure cleaning head 18 is rinsed by high-pressure hydraulic pump 21 to 5 internal spray clear water of emulsion tank, then after cleaning remaining each device
It is produced and used next time.
It can be seen that the utility model is simple in structure, makes, is easy to use, can easily be accommodated, stability is high, highly practical,
It has a good application prospect.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without departing from the principle of this utility model, can also make several improvements and retouch, these improve and
Retouching also should be regarded as the scope of protection of the utility model.
Claims (10)
1. a kind of continuous vacuum emulsifier unit with automatic cleaning function, including material storing mechanism, emulsification mechanism, homogeneous
Mechanism and wiper mechanism, it is characterised in that：
The material storing mechanism includes oil phase storage tank (1) and water phase storage tank (2), the oil phase storage tank (1) and
Material in water phase storage tank (2) takes out material by vacuum pump I (31) and vacuum pump II (32) respectively and converges into manifold (4) through branch pipe
Enter in mulser structure after mixing；
The emulsification mechanism includes emulsion tank (5) and high speed shear homogenizer (6)；Described emulsion tank (5) top of the tank is set
There are vacuum pump III (33), high speed shear homogenizer (6) and agitating device (7)；The wiper mechanism is set to emulsion tank (5)
It is interior；
The homogenizing mechanism is detachably connected logical by the discharge valve (9) of connecting tube (8) and emulsion tank (5) bottom.
2. the continuous vacuum emulsifier unit according to claim 1 with automatic cleaning function, it is characterised in that：It is described
Homogenizing mechanism be high pressure homogenizer (10).
3. the continuous vacuum emulsifier unit according to claim 2 with automatic cleaning function, it is characterised in that：It is described
The continuous vacuum emulsifier unit with automatic cleaning function further include buffering storage tank (11), the buffering storage tank
(11) it is detachably connected with high pressure homogenizer (10) upper end logical.
4. the continuous vacuum emulsifier unit according to claim 1 with automatic cleaning function, it is characterised in that：It is described
High speed shear homogenizer (6) and agitating device (7) be vertically arranged at the top of emulsion tank (5).
5. the continuous vacuum emulsifier unit according to claim 4 with automatic cleaning function, it is characterised in that：It is described
Agitating device (7) include motor (12) and stirring rod (13)；The central shaft (14) that the motor (12) passes through emulsion tank (5)
It is connected with the stirring rod (13)；It is provided with 3-5 groups agitating paddle (15) evenly and at intervals on the stirring rod (13).
6. the continuous vacuum emulsifier unit according to claim 5 with automatic cleaning function, it is characterised in that：It is described
Every group of agitating paddle (15) end be equipped with scrape wall blade (16).
7. the continuous vacuum emulsifier unit according to claim 5 with automatic cleaning function, it is characterised in that：It is described
Central shaft (14) in the middle part of be equipped with emulsifying head (17).
8. the continuous vacuum emulsifier unit according to claim 5 with automatic cleaning function, it is characterised in that：It is described
Wiper mechanism include high-pressure wash head (18) and ultrasonic cleaning head (19)；
2 row of high-pressure wash head (18) setting, each column setting is multiple, and the 2 row high-pressure wash heads (18) are along emulsification
Tank (5) is axially and symmetrically installed on emulsion tank (5) side wall inner surfaces, and any one high-pressure wash head (18) scrapes wall with any one
Blade (16) is not in contact, and multiple high-pressure wash heads (18) are by parallel pipeline (20) and are set to emulsion tank (5) outside
High-pressure hydraulic pump (21) be connected；
Ultrasonic cleaning head (19) setting is multiple, is circumferentially distributed in table in emulsion tank (5) bottom evenly and at intervals
On face, the ultrasonic cleaning head (19) is connected with the supersonic generator (22) for being set to emulsion tank (5) bottom outer surface.
9. the continuous vacuum emulsifier unit according to claim 8 with automatic cleaning function, it is characterised in that：It is described
High-pressure wash head (18) and ultrasonic cleaning head (19) and the junction of emulsion tank (5) be sealed using sealing ring.
10. the continuous vacuum emulsifier unit according to claim 8 with automatic cleaning function, it is characterised in that：Institute
The high-pressure wash head (18) stated is rotary nozzle.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721860762.4U CN207899273U (en) | 2017-12-27 | 2017-12-27 | A kind of continuous vacuum emulsifier unit with automatic cleaning function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721860762.4U CN207899273U (en) | 2017-12-27 | 2017-12-27 | A kind of continuous vacuum emulsifier unit with automatic cleaning function |
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| CN207899273U true CN207899273U (en) | 2018-09-25 |
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| CN201721860762.4U Active CN207899273U (en) | 2017-12-27 | 2017-12-27 | A kind of continuous vacuum emulsifier unit with automatic cleaning function |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109159230A (en) * | 2018-11-06 | 2019-01-08 | 肇庆力合技术发展有限公司 | A kind of process units of waterproofing agent and preparation method thereof and waterproofing agent |
| CN114100476A (en) * | 2021-11-24 | 2022-03-01 | 厦门璞真食品有限公司 | Sealing equipment and sealing method for thermally processing canned salad flavor sauce |
| CN114870723A (en) * | 2022-03-28 | 2022-08-09 | 上海应用技术大学 | Vacuum ultrasonic oil emulsifying device |
-
2017
- 2017-12-27 CN CN201721860762.4U patent/CN207899273U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109159230A (en) * | 2018-11-06 | 2019-01-08 | 肇庆力合技术发展有限公司 | A kind of process units of waterproofing agent and preparation method thereof and waterproofing agent |
| CN114100476A (en) * | 2021-11-24 | 2022-03-01 | 厦门璞真食品有限公司 | Sealing equipment and sealing method for thermally processing canned salad flavor sauce |
| CN114870723A (en) * | 2022-03-28 | 2022-08-09 | 上海应用技术大学 | Vacuum ultrasonic oil emulsifying device |
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