CN214372602U - Runner plate inspection tool - Google Patents
Runner plate inspection tool Download PDFInfo
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- CN214372602U CN214372602U CN202022693705.XU CN202022693705U CN214372602U CN 214372602 U CN214372602 U CN 214372602U CN 202022693705 U CN202022693705 U CN 202022693705U CN 214372602 U CN214372602 U CN 214372602U
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- flow channel
- detector
- channel plate
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Abstract
The utility model discloses a runner plate inspection frock, characteristics are: including bottom plate and the flow channel board check block of setting in the bottom plate top, the detector, a power supply, controller and display element, flow channel board check block is used for fixed flow channel board built-up part to make the flow channel board to wait to examine the face up, the detector sets up the one side at flow channel board check block, the transmission end of detector is aimed at the flow channel board and is waited to examine the face, detector and display element all are connected with the controller electricity, the detector is used for detecting the flow channel board and waits to examine the face and whether level, and send detected signal for the controller, the controller receives behind this signal control display element display whether qualified testing result, the power is used for supplying power to controller and display element, the advantage is: after the leather cup, the decoupling film and the runner plate are assembled, the assembly position of the assembly part can be quickly and automatically inspected, the problems of uneven assembly, outward turning of edges and the like of the outer surface of the runner plate can be timely found, and the performance of subsequent products can be improved.
Description
Technical Field
The utility model relates to an automobile parts's inspection frock especially relates to a runner plate inspection frock.
Background
The hydraulic suspension is an important part for automobile shock absorption, and the suspension is filled with liquid. The hydraulic suspension generally comprises components such as a leather cup, a decoupling film and a runner plate, wherein the leather cup, the decoupling film and the runner plate are manually assembled in the existing production process, the three components form a runner plate assembly part, the runner plate assembly part only depends on manual visual inspection after the assembly is completed, and the runner plate assembly part flows to the next procedure without a professional inspection tool. Thereby leading to the easy emergence runner plate misloading, assemble not in place, the surface is uneven, risk such as outer perk. And the structural position between the runner plate and the leather cup and between the runner plate and the decoupling film is abnormal, so that the sealing performance of the hydraulic suspension is influenced, and finally the damping performance and the use feeling of customers of the automobile are influenced.
Disclosure of Invention
In order to solve the not enough of existence among the above-mentioned prior art, the utility model provides a runner plate inspection frock can accomplish the back at leather cup, decoupling zero membrane and runner plate equipment, carries out quick automatic inspection to the assembly position of assembly spare, in time discovers runner plate surface assembly unevenness, the marginal scheduling problem that turns up, improves follow-up product and can property.
The utility model provides a technical scheme that above-mentioned technical problem adopted does: the utility model provides a runner plate inspection frock, includes the bottom plate and sets up runner plate proof mass, detector, power, controller and the display element of bottom plate top, runner plate proof mass be used for fixed runner plate built-up member to make the runner plate wait to inspect the face up, the detector setting be in one side of runner plate proof mass, the transmitting end of detector aim at the runner plate wait to inspect the face, the detector with the display element all with the controller electricity be connected, the detector be used for detecting the runner plate wait to inspect the face whether level to with detected signal send to the controller, the controller receive control behind this signal the display element show whether qualified testing result, the power be used for to the controller with the display element power supply.
In some embodiments, the detector employs a photosensor. The infrared light emitted by the emitting end of the photoelectric sensor can just sweep from the surface to be inspected of the runner plate, so that whether the assembly is in place or not and whether the assembly surface is flat or not can be quickly identified.
In some embodiments, the bottom plate is provided with a detector mounting block above, the detector mounting block is composed of a fixing part and a mounting part which are integrally formed, the fixing part is fixedly connected with the bottom plate, the mounting part is perpendicular to the bottom plate, and the detector is fixed on the mounting part. Therefore, the detector can be firmly fixed on the bottom plate, and the detection requirement is met.
In some embodiments, the mounting portion is provided with a sliding groove along a vertical direction for the detector to move, and the detector is fixed on the sliding groove through a screw. Therefore, the detection light emitting position can be adjusted, the detection light emitting position and the detection surface are ensured to be positioned on the same horizontal plane, and the detection requirements of parts of different models can be met.
In some embodiments, the flow channel plate checking block comprises a hollow base and a positioning plate, the base is fixed above the bottom plate, a profiling block matched with the bottom of the flow channel plate assembly is arranged inside the base, the flow channel plate assembly is placed on the profiling block, the positioning plate is matched with the flow channel plate in shape and used for fixing and then erecting the flow channel plate on the base, and the upper surface of the positioning plate is flush with the upper surface of the base. Therefore, the structure of the flow channel plate inspection block is matched with that of the flow channel plate assembly part, the to-be-detected piece can be rapidly and conveniently installed, and the operation is simple.
In some embodiments, a power supply protection cover is arranged above the bottom plate, a mounting plate is arranged in the power supply protection cover, and the power supply and the controller are mounted on the mounting plate. Therefore, the power supply, the controller and the like are contained, and the safety and the attractiveness are improved.
In some embodiments, the display unit includes a good product indicator light and a defective product indicator light, the good product indicator light and the defective product indicator light are respectively electrically connected to the controller, the infrared light emitted from the emitting end of the photoelectric sensor just sweeps across the surface to be inspected of the flow channel plate, if the surface to be inspected of the flow channel plate is detected to be flat, a signal is returned to the controller and the good product indicator light is controlled to be turned on, and if the surface to be inspected of the flow channel plate is detected to be uneven, a signal is returned to the controller and the defective product indicator light is controlled to be turned on.
In some embodiments, the good product indicator lights and the defective product indicator lights are respectively distributed on two sides of the power protection cover, and the good product indicator lights and the defective product indicator lights are respectively provided with LED lamp beads with different colors. For clearly indicating the different cases.
Compared with the prior art, the utility model has the advantages of: after the leather cup, the decoupling film and the runner plate are assembled, 100% of semi-finished products of the assembly parts can be inspected, the assembly positions of the runner plate can be inspected quickly and automatically, the problems that the assembly of the outer surface of the runner plate is uneven, the edge of the runner plate is turned outwards and the like can be found in time, compared with manual visual inspection, the inspection accuracy is greatly improved, the problem parts are cut off in time and flow to the next process, the performance of subsequent products is improved, the production cost is reduced, and the after-sale cost is reduced.
Drawings
Fig. 1 is a schematic structural view of an embodiment of a flow channel plate inspection tool of the present invention;
fig. 2 is a working state diagram of an embodiment of the flow channel plate inspection tool of the present invention;
FIG. 3 is a side view of FIG. 2;
FIG. 4 is a cross-sectional view of FIG. 3;
fig. 5 is a top view of fig. 2.
The device comprises a bottom plate 1, a flow channel plate inspection block 2, a base 21, a positioning plate 22, a contour block 23, a flow channel plate assembly part 3, a flow channel plate to-be-inspected surface 4, a photoelectric sensor 5, a detector mounting block 6, a fixing part 61, a mounting part 62, a sliding groove 63, a power supply protection cover 7, a mounting plate 71, a non-defective product indicator light 8 and a defective product indicator light 9.
Detailed Description
The following detailed description of the flow channel plate inspection tool according to the present invention will be made with reference to the accompanying drawings and examples, which are not intended to limit the present invention.
Example one
As shown in the figure, a runner plate inspection tool, including bottom plate 1 and the runner plate check block 2 of setting in bottom plate 1 top, the detector, a power supply, controller and display element, runner plate check block 2 is used for fixed runner plate built-up member 3 to make the runner plate treat that inspection face 4 faces upward, the detector sets up in one side of runner plate check block 2, the emission end of detector is aimed at the runner plate and is treated inspection face 4, detector and display element all are connected with the controller electricity, the detector is used for detecting whether the inspection face 4 of runner plate is waited to inspect, and send detected signal for the controller, whether qualified testing result is shown to the control display element after the controller receives this signal, the power supply is used for supplying power to controller and display element. In this embodiment, the detector uses a photoelectric sensor 5, and infrared light emitted from the emitting end of the photoelectric sensor can just sweep from the surface 4 to be inspected of the flow passage plate.
Example two
The flow channel plate inspection tool provided by the embodiment defines the arrangement of the photoelectric sensor 5 on the basis of the first embodiment. In this embodiment, the detector mounting block 6 is disposed above the bottom plate 1, the detector mounting block 6 is composed of a fixing portion 61 and a mounting portion 62 which are integrally formed, the fixing portion 61 is fixedly connected with the bottom plate 1, the mounting portion 62 is disposed perpendicular to the bottom plate 1, and the photoelectric sensor 5 is fixed on the mounting portion 62.
In this embodiment, the mounting portion 62 is provided with a sliding groove 63 for the movement of the photoelectric sensor 5 in the vertical direction, and the photoelectric sensor 5 is fixed to the sliding groove 63 by screws.
EXAMPLE III
The flow channel plate inspection tool provided in this embodiment defines the specific structure of the flow channel plate inspection block 2 on the basis of the first embodiment or the second embodiment. In this embodiment, the flow channel plate inspection block 2 includes a hollow base 21 and a positioning plate 22, the base 21 is fixed above the bottom plate 1, a profiling block 23 matched with the bottom of the flow channel plate assembly 3 is arranged inside the base 21, the flow channel plate assembly 3 is placed on the profiling block 23, the positioning plate 22 is matched with the flow channel plate in shape and is used for fixing and then erecting the flow channel plate on the base 21, and the upper surface of the positioning plate 22 is flush with the upper surface of the base 21.
Example four
The flow channel plate inspection tool provided by the embodiment supplements the rest of the structure of the inspection tool on the basis of the embodiment. In this embodiment, a power supply protection cover 7 is provided above the base plate 1, an attachment plate 71 is provided in the power supply protection cover 7, and the power supply and the controller are attached to the attachment plate (not shown).
In the embodiment, the display unit comprises a good product indicator lamp 8 and a defective product indicator lamp 9, the good product indicator lamp 8 and the defective product indicator lamp 9 are respectively electrically connected with the controller, infrared light emitted by the emitting end of the photoelectric sensor 5 just sweeps the surface 4 to be inspected of the runner plate, if the surface 4 to be inspected of the runner plate is detected to be flat, a signal is returned to the controller and the good product indicator lamp 8 is controlled to be turned on, and if the surface 4 to be inspected of the runner plate is detected to be uneven, a signal is returned to the controller and the defective product indicator lamp 9 is controlled to be turned on;
in this embodiment, non-defective products pilot lamp 8 and defective products pilot lamp 9 distribute respectively in the both sides of the front panel of power safety cover 7, and non-defective products pilot lamp 8 and defective products pilot lamp 9 adopt the LED lamp pearl of different colours respectively, for example non-defective products pilot lamp 8 shows with green lamp, and defective products pilot lamp 9 shows with red lamp.
It should be noted that the above-mentioned embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, and the present invention can also be modified in materials and structures, or replaced by technical equivalents. Therefore, all structural equivalents which may be made by applying the present invention to the specification and drawings, or by applying them directly or indirectly to other related technical fields, are intended to be encompassed by the present invention.
Claims (8)
1. A flow channel plate inspection tool is characterized by comprising a bottom plate, a flow channel plate inspection block, a detector, a power supply, a controller and a display unit, wherein the flow channel plate inspection block, the detector, the power supply, the controller and the display unit are arranged above the bottom plate, the flow channel plate check block is used for fixing the flow channel plate assembly to enable the to-be-checked surface of the flow channel plate to be upward, the detector is arranged on one side of the flow channel plate check block, the emission end of the detector is aligned with the surface of the runner plate to be inspected, the detector and the display unit are both electrically connected with the controller, the detector is used for detecting whether the surface of the runner plate to be inspected is flat or not, and sending the detection signal to the controller, the controller receiving the signal and controlling the display unit to display the qualified detection result, and the power supply supplying power to the controller and the display unit.
2. The flow channel plate inspection tool according to claim 1, wherein the detector employs a photoelectric sensor.
3. The flow channel plate inspection tool according to claim 1, wherein a detector mounting block is arranged above the bottom plate, the detector mounting block is composed of a fixing part and a mounting part which are integrally formed, the fixing part is fixedly connected with the bottom plate, the mounting part is perpendicular to the bottom plate, and the detector is fixed on the mounting part.
4. The flow channel plate inspection tool according to claim 3, wherein a chute for the detector to move is formed in the mounting portion in the vertical direction, and the detector is fixed to the chute through screws.
5. The flow channel plate inspection tool according to claim 1, wherein the flow channel plate inspection block comprises a hollow base and a positioning plate, the base is fixed above the bottom plate, a profiling block matched with the bottom of the flow channel plate assembly is arranged inside the base, the flow channel plate assembly is placed on the profiling block, the positioning plate is matched with the flow channel plate in shape and used for fixing and then erecting the flow channel plate on the base, and the upper surface of the positioning plate is flush with the upper surface of the base.
6. The flow channel plate inspection tool according to claim 2, wherein a power supply protection cover is arranged above the bottom plate, a mounting plate is arranged in the power supply protection cover, and the power supply and the controller are mounted on the mounting plate.
7. The flow channel plate inspection tool according to claim 6, wherein the display unit comprises a good product indicator lamp and a defective product indicator lamp, the good product indicator lamp and the defective product indicator lamp are respectively electrically connected with the controller, infrared light emitted by an emitting end of the photoelectric sensor just sweeps across the surface to be inspected of the flow channel plate, if the surface to be inspected of the flow channel plate is detected to be flat, a signal is returned to the controller and the good product indicator lamp is controlled to be turned on, and if the surface to be inspected of the flow channel plate is detected to be uneven, a signal is returned to the controller and the defective product indicator lamp is controlled to be turned on.
8. The flow channel plate inspection tool according to claim 7, wherein the good product indicator lamps and the defective product indicator lamps are respectively distributed on two sides of the power protection cover, and the good product indicator lamps and the defective product indicator lamps respectively adopt LED lamp beads with different colors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022693705.XU CN214372602U (en) | 2020-11-19 | 2020-11-19 | Runner plate inspection tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022693705.XU CN214372602U (en) | 2020-11-19 | 2020-11-19 | Runner plate inspection tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214372602U true CN214372602U (en) | 2021-10-08 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022693705.XU Active CN214372602U (en) | 2020-11-19 | 2020-11-19 | Runner plate inspection tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214372602U (en) |
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2020
- 2020-11-19 CN CN202022693705.XU patent/CN214372602U/en active Active
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