CN214371764U - Sagger carbonization heat treatment roller kiln manipulator dumping automatic production line - Google Patents
Sagger carbonization heat treatment roller kiln manipulator dumping automatic production line Download PDFInfo
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- CN214371764U CN214371764U CN202120239111.3U CN202120239111U CN214371764U CN 214371764 U CN214371764 U CN 214371764U CN 202120239111 U CN202120239111 U CN 202120239111U CN 214371764 U CN214371764 U CN 214371764U
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Abstract
The utility model discloses a mechanical arm dumping automatic production line of a box bowl carbonization heat treatment roller kiln, which comprises a roller kiln, a first conveying line, a first cover taking transplanter, a raw material crusher, a mechanical arm dumping machine, a charging machine, a second cover taking transplanter and a second conveying line which are sequentially connected end to end; the roller kiln is used for carrying out heat treatment on the raw materials; the first conveying line is used for conveying saggars output from the roller kiln; the first cover taking transplanter is used for taking down the cover of the sagger; the raw material crusher is used for crushing the raw materials in the saggar; the manipulator material pouring machine is used for grabbing the saggar and turning the saggar to pour out the raw materials; the charging machine is used for loading the empty saggars with raw materials; the second cover taking transplanter is used for covering the saggar with a cover; and the second conveying line is used for conveying the saggars into the roller kiln. The utility model discloses a sagger carbonization thermal treatment roller kilns manipulator material dumping automation is produced line adopts manipulator material dumping machine to pour the material, is favorable to reducing manual work, improves production efficiency.
Description
Technical Field
The utility model belongs to the technical field of roller kiln equipment, more specifically say, it relates to a mechanical hand pouring automation line of casket-like bowl carbonization heat treatment roller kiln.
Background
In the process of firing the ceramic ware, in order to prevent the destruction and the contamination of the green body and the glaze surface caused by gas and harmful substances, the ceramic ware and the green body are placed in a container made of refractory material for roasting, and the container is called a sagger and is also called a box.
On the automated production line, many produce the line and adopt artifical upper and lower product material, production efficiency is low, and operational environment is abominable: the utility model discloses a technique adopts manipulator centre gripping casket-like bowl to pour raw and other materials mode to intelligent production line optimization upgrading and replaces artifically, improves production efficiency and improves operational environment.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model provides an aim at: the utility model provides a casket-like bowl carbonization heat treatment roller kilns manipulator pouring automation is produced line adopts manipulator pouring machine to pour the material, is favorable to reducing manual work, improves production efficiency.
The above technical purpose of the present invention can be achieved by the following technical solutions: a mechanical arm dumping automatic production line for a casket-bowl carbonization heat treatment roller kiln comprises a roller kiln, a first conveying line, a first cover taking transplanter, a raw material crusher, a mechanical arm dumping machine, a loading machine, a second cover taking transplanter and a second conveying line which are sequentially connected end to end;
the roller kiln is used for carrying out heat treatment on the raw materials;
the first conveying line is used for conveying saggars output from the roller kiln;
the first cover-taking transplanter is used for taking down the cover of the sagger;
the raw material crusher is used for crushing the raw materials in the saggar;
the manipulator dumping machine is used for grabbing the saggar and turning over the saggar to dump raw materials;
the charging machine is used for loading the empty saggars with raw materials;
the second cover taking transplanter is used for covering the saggar with a cover;
and the second conveying line is used for conveying the saggars into the roller kiln.
Preferably, the manipulator material pouring machine comprises:
a grasping mechanism for grasping the saggar; and
and the turnover mechanism is in transmission connection with the grabbing mechanism so as to drive the grabbing mechanism to turn over.
Preferably, the grasping mechanism includes:
the first grabbing part is used for clamping the side edge of the top opening of the sagger;
and the second grabbing part is used for clamping the bottom of the sagger.
Preferably, the automatic feeding device further comprises a controller, wherein the controller is electrically connected with the manipulator material pouring machine and is used for controlling the grabbing mechanism to grab or release the saggar and controlling the turnover mechanism to turn over.
Preferably, the manipulator material pouring machine is a hydraulic manipulator, or the manipulator is an electric manipulator, or the manipulator is a pneumatic manipulator, or the manipulator is a mechanical manipulator.
Preferably, the first conveying line comprises an outlet section conveying line and a first sagger conveying line which are sequentially communicated, the input end of the outlet section conveying line is communicated with the output end of the roller kiln, and the output end of the first sagger conveying line is communicated with the input end of the first cover taking transplanter.
Preferably, the second conveying line comprises a second sagger conveying line and an inlet section conveying line which are sequentially communicated, the input end of the second sagger conveying line is communicated with the output end of the second cover taking transplanter, and the output end of the inlet section conveying line is communicated with the input end of the roller kiln.
Preferably, the cover taking and transplanting machine further comprises a cover conveying line, and the input end and the output end of the cover conveying line are respectively communicated with the first cover taking and transplanting machine and the second cover taking and transplanting machine.
Preferably, the automatic loading and unloading device further comprises a blank box bowl cleaning machine, and the blank box bowl cleaning machine is arranged between the manipulator material pouring machine and the loading machine.
Preferably, an empty sagger detector 70 is further included, and the empty sagger detector 70 is arranged between the empty sagger cleaning machine and the charging machine.
To sum up, the utility model discloses following beneficial effect has:
the automatic sagger carbonization heat treatment roller kiln manipulator dumping production line comprises a roller kiln, a first conveying line, a first cover taking transplanter, a raw material crusher, a manipulator dumping machine, a loading machine, a second cover taking transplanter and a second conveying line which are sequentially connected end to end; the roller kiln is used for carrying out heat treatment on the raw materials; the first conveying line is used for conveying saggars output from the roller kiln; the first cover taking transplanter is used for taking down the cover of the sagger; the raw material crusher is used for crushing the raw materials in the saggar; the manipulator material pouring machine is used for grabbing the saggar and turning the saggar to pour out the raw materials; the charging machine is used for loading the empty saggars with raw materials; the second cover taking transplanter is used for covering the saggar with a cover; the second conveying line is used for conveying the saggars into the roller kiln, and the manipulator material pouring machine is added and adopted for pouring materials, so that the whole production process is simpler in process, easy to install, high in automation degree, and more optimized in production process; therefore, the manual operation can be reduced, and the production efficiency can be improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic structural view of a sagger carbonization heat treatment roller kiln manipulator dumping automatic production line of the present invention;
fig. 2 is a schematic structural diagram of the mechanical material pouring machine of the present invention.
In the figure:
10. a roller kiln; 20. a first conveyor line; 21. a first sagger conveyor line; 22. an outlet section conveyor line; 30. a first cover-taking transplanter; 40. a raw material crusher; 50. a manipulator material dumping machine; 51. a grabbing mechanism; 511. a first grasping portion; 512. a second grasping portion; 52. a turnover mechanism; 60. a cleaning machine for empty box bowls; 70. an empty magazine pot detector 70; 80. a charging machine; 90. a raw material block cutting machine; 100. a second cover-taking transplanter; 110. a second conveyor line; 111. a second sagger conveyor line; 112. an inlet section conveyor line; 120. and a cover conveying line.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit ly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
Referring to fig. 1 to 2, the present invention provides an automatic production line for discharging material by a manipulator of a box-pot carbonization heat treatment roller kiln.
The structure of the sagger carbonization heat treatment roller kiln manipulator dumping automatic production line is described in detail below, and the sagger carbonization heat treatment roller kiln manipulator dumping automatic production line comprises a roller kiln 10, a first conveyor line 20, a first cap taking transplanter 30, a raw material crusher 40, a manipulator dumping machine 50, a loading machine 80, a second cap taking transplanter 100 and a second conveyor line 110 which are sequentially connected end to end;
the roller kiln 10 is used for carrying out heat treatment on the raw materials;
the first conveying line 20 is used for conveying saggars output from the roller kiln 10;
the first cap-removing transplanter 30 is used for removing the cap of the sagger;
the raw material crusher 40 is used for crushing the raw materials in the saggar;
the manipulator dumping machine 50 is used for grabbing the saggars and turning the saggars to dump the raw materials;
the loader 80 is used for loading the empty saggars with raw materials;
the second cap-taking transplanter 100 is used for covering the sagger with a cap;
the second conveying line 110 is used for conveying saggars into the roller kiln 10.
Specifically, the automatic production line is closed production, namely the head end and the tail end of the production line are connected; the roller kiln 10 is used for carrying out heat treatment on the raw materials, the output end of the roller kiln 10 is communicated with the input end of the first conveying line 20, and after the heat treatment in the roller kiln 10, the saggars filled with the raw materials flow from the output end of the roller kiln 10 to the input end of the first conveying line 20; the output end of the first conveying line 20 is communicated with the input end of the first cover taking transplanter 30, and after the saggars on the first conveying line 20 are conveyed to the first cover taking transplanter 30, the first cover taking transplanter 30 takes down the covers of the saggars; the output end of the first cover-taking transplanter 30 is communicated with the input end of the raw material crusher 40, after the cover of the sagger is taken down, the raw material crusher 40 is generally inserted into the sagger by a special stainless steel multi-blade fork to break the powder surface lumps, and the multi-blade fork can be driven by an electric cylinder to move transversely.
It is worth mentioning that the robotic tripper 50 is located behind the material crusher 40, turning the sagger containing the crushed material directly at an angle, for example: 120 degrees, 150 degrees, 180 degrees and the like, and then pouring out the raw materials in the saggar; after the charging machine 80 is positioned behind the overturning machine, the overturning machine pours out the raw materials in the saggars, the empty saggars are continuously conveyed to the stations corresponding to the charging machine 80, and the charging machine 80 charges the raw materials on the hole saggars; after the second cover taking transplanter 100 is positioned behind the loading machine 80 and the saggars are loaded, the second cover taking transplanter 100 covers the saggars with covers; the second conveyor line 110 conveys the covered sagger into the roller kiln 10 for the next round of heat treatment.
On an automatic production line, a plurality of production lines adopt manual loading and unloading of product materials, and the circulation of the materials among stations is also manual operation, so that the production efficiency is low; especially, in the process of firing ceramic ware, manual operation is adopted in the overturning and material pouring of the saggar, so that the efficiency is low, and the severe environment is also an examination to workers. According to the automatic production line provided by the technical scheme, the manipulator material pouring machine 50 is added, and the manipulator material pouring machine 50 is adopted for pouring materials, so that the whole production process is simpler in flow, easy to install, high in automation degree, in line with the production flow, and more optimized in production process; therefore, the manual operation can be reduced, and the production efficiency can be improved.
The specific arrangement of the manipulator material pouring machine 50 is described in detail below, but of course, only one arrangement of the manipulator material pouring machine 50 according to the present embodiment is described, and in other embodiments, other manipulator structures may be adopted, which can realize the function of turning and pouring the saggars.
Specifically, the manipulator material pouring machine 50 includes:
a grasping mechanism 51, the grasping mechanism 51 configured to grasp the sagger; and
the turnover mechanism 52 is in transmission connection with the grabbing mechanism 51, so that the grabbing mechanism 51 is driven to turn over.
Wherein, snatch mechanism 51 and can be the anchor clamps that have two cliff grips and form, tilting mechanism 52 can adopt upset manipulator, and the drive end drive connection that will overturn the manipulator snatchs mechanism 51, snatchs mechanism 51 through the upset to with the sagger upset, realize the upset and expect the action, of course, also can adopt the upset motor, and the output axial region transmission of upset motor is connected and is snatched mechanism 51, snatchs mechanism 51 through the upset, in order to overturn the sagger, can also be the pure mechanical system of other forms, not list one by one here.
The grabbing mechanism 51 and the overturning mechanism 52 are matched with each other to realize the overturning of the sagger, and the traditional pouring mode of pouring materials by adopting a manual method is replaced, so that the whole production process is simpler in process, easy to install, high in automation degree, in line with the production process, and more optimized in production process; therefore, the manual operation can be reduced, and the production efficiency can be improved.
Preferably, the gripping mechanism 51 comprises:
a first grasping portion 511 for grasping a top opening side of the sagger;
a second grasping portion 512 for grasping a bottom of the sagger.
In the present embodiment, in order to facilitate the simultaneous operation of the first grasping portion 511 and the second grasping portion 512, the first grasping portion 511 and the second grasping portion 512 are formed by using a clamp having two clamping walls.
Specifically, first portion 511 of snatching is established in the top that the second snatched portion 512, and first portion 511 centre gripping of snatching the open-top side of sagger, the portion 512 centre gripping is snatched to the second the bottom of sagger to guarantee to snatch the stability of snatching of sagger, be favorable to preventing because the sagger snatchs the condition emergence that the unstability and dropped, simultaneously, the upset stability when also having guaranteed the upset sagger, promptly, guaranteed that the upset sagger carries out the stability of falling material of material operation.
Certainly, in order to facilitate the control and adjustment of the grabbing action and the grabbing force of the grabbing mechanism 51 and the overturning action and the overturning angle of the overturning mechanism 52 by the staff, the manipulator material pouring machine 50 is electrically connected with the controller, and the controller is used for controlling the grabbing mechanism 51 to grab or release the saggars and controlling the overturning action of the overturning mechanism 52.
In the manipulator material pouring machine 50 of this embodiment, the manipulator material pouring machine 50 is a hydraulic manipulator, or the manipulator is an electric manipulator, or the manipulator is a pneumatic manipulator, or the manipulator is a mechanical manipulator.
The utility model discloses sagger carbonization heat treatment roller kilns manipulator material dumping automation line's a preferred embodiment, first transfer chain 20 is including the export section transfer chain 22 and the first sagger transfer chain 21 that communicate in proper order, export section transfer chain 22 the input with roller kilns 10's output is linked together, first sagger transfer chain 21 the output with first input of getting lid transplanter 30 is linked together.
The first conveyor line 20 is formed by combining an outlet section conveyor line 22 and a first sagger conveyor line 21, and saggers coming out of the roller kiln 10 are firstly conveyed on the outlet section conveyor line 22 and then conveyed on the first sagger conveyor line 21 to the first cover-taking transplanter 30. The length of the roller kiln 10 is generally longer, and the following working sections can be sequentially arranged from the outlet of the roller kiln 10 to the inlet of the roller kiln through the matching between the outlet section conveying and the first sagger conveying line 21, so that the whole automatic production line is more compact, the occupied area is smaller, and the flow is more optimized.
The utility model discloses a preferred embodiment of saggar carbonization heat treatment roller kilns manipulator unloading automation line, second transfer chain 110 is including second saggar transfer chain 111 and the entrance transfer chain 112 that communicate in proper order, second saggar transfer chain 111 the input with the output that the lid transplanter 100 was got to the second is linked together, the output of entrance transfer chain 112 with the input of roller kilns 10 is linked together.
The second conveyor line 110 is formed by combining a second sagger conveyor line 111 and an inlet section conveyor line 112, and saggers passing through the second cover-removing transplanter 100 are conveyed on the second sagger conveyor line 111 and then conveyed into the roller kiln 10 on the inlet section conveyor line 112. The second conveying line 110 and the first conveying line 20 belong to conveying lines which are symmetrically arranged at the input end and the output end of the roller kiln 10 and have the same effect, so that the second conveying line 110 is arranged in such a way, the whole automatic production line can be more compact, the occupied area is smaller, and the flow is more optimized.
The utility model discloses a sagger carbonization heat treatment roller kilns manipulator material dumping automation line's a preferred embodiment, it still includes lid transfer chain 120, lid transfer chain 120's input and output respectively with first get lid transplanter 30 and second get lid transplanter 100 and be linked together.
As described above, the first lid transplanter 30 of getting is used for taking off the lid on the saggar, and the second lid transplanter 100 of getting is used for closing the lid on the saggar, so set up lid transfer chain 120 between the two and can get the lid that the transplanter 30 of getting taken off with the first lid and transmit to the second and get lid transplanter 100 department, and the transmission of lid and the transmission of saggar go on in step, consequently can save the lid that uses on the automation line, improve material utilization.
The utility model discloses in a preferred embodiment of saggar carbonization heat treatment roller kilns manipulator unloading automation line, it still includes empty saggar scavenging machine 60, empty saggar scavenging machine 60 locates manipulator material pouring machine 50 with between the loader 80.
The empty sagger cleaning machine 60 can clean the powder remaining in the sagger before the loading machine 80 loads the sagger. Specifically, the rotating brush of the empty sagger cleaning machine 60 moves vertically and horizontally in the sagger to clean residual powder in the sagger and suck the residual powder through a dust collector, the vertical and horizontal movement of the rotating brush is driven by an electric cylinder, and the positioning and clamping of the sagger and the lifting of the rotating brush are driven by an air cylinder.
In the preferred embodiment of the present invention, the sagger carbonization heat treatment roller kiln manipulator material dumping automation line further comprises an empty sagger detector 70, the empty sagger detector 70 is disposed between the empty sagger sweeper 60 and the loader 80.
After the empty box pot cleaning machine 60 finishes cleaning the saggars, the empty box pot detection machine 70 detects whether the saggars are cracked and broken; specifically, the sagger is jacked into a dark box by using an air cylinder after being positioned and clamped, a light source lamp is lightened, and a camera system judges whether the sagger is broken according to the light transmission quantity of the sagger.
The utility model discloses a preferred embodiment of sagger carbonization heat treatment roller kilns manipulator unloading automation line, the charger 80 with the second is got and is provided with raw materials blocking machine 90 between the lid transplanter 100, and raw materials blocking machine 90 is used for cutting apart into a plurality of equal parts with raw materials in the sagger to caking when preventing sintering.
It is above only the utility model discloses a preferred embodiment, the utility model discloses a scope of protection does not only confine above-mentioned embodiment, the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. The automatic production line for discharging materials of the mechanical arm of the box bowl carbonization heat treatment roller kiln is characterized by comprising a roller kiln (10), a first conveying line (20), a first cover taking transplanter (30), a raw material crusher (40), a mechanical arm discharging machine (50), a loading machine (80), a second cover taking transplanter (100) and a second conveying line (110) which are sequentially connected end to end;
the roller kiln (10) is used for carrying out heat treatment on the raw materials;
the first conveying line (20) is used for conveying saggars output from the roller kiln (10);
the first cover-taking transplanter (30) is used for taking down the cover of the sagger;
the raw material crusher (40) is used for crushing the raw materials in the saggar;
the manipulator dumping machine (50) is used for grabbing the saggar and turning the saggar to dump raw materials;
the charging machine (80) is used for loading the empty saggars with raw materials;
the second cover taking transplanter (100) is used for covering the saggars with covers;
the second conveying line (110) is used for conveying saggars into the roller kiln (10).
2. The automatic production line for discharging saggar carbonization heat treatment roller kiln manipulator according to claim 1, wherein the manipulator discharging machine (50) comprises:
a gripping mechanism (51), the gripping mechanism (51) being for gripping the sagger; and
the turnover mechanism (52), the turnover mechanism (52) is in transmission connection with the grabbing mechanism (51) so as to drive the grabbing mechanism (51) to turn over.
3. The automatic production line for discharging saggar carbonization heat treatment roller kiln manipulator according to claim 2, wherein the grabbing mechanism (51) comprises:
a first grasping portion (511) for grasping a top opening side of the sagger;
a second gripping portion (512) for gripping a bottom of the sagger.
4. The automatic production line for discharging saggar carbonization heat treatment roller kiln manipulator according to claim 3, further comprising a controller electrically connected to the manipulator discharging machine (50) for controlling the grabbing mechanism (51) to grab or release the saggar and controlling the turnover mechanism (52).
5. The automatic production line for discharging mechanical arm of saggar carbonization heat treatment roller kiln according to claim 1, wherein the mechanical arm discharging machine (50) is a hydraulic mechanical arm, or the mechanical arm is an electric mechanical arm, or the mechanical arm is a pneumatic mechanical arm, or the mechanical arm is a mechanical arm.
6. The saggar carbonization heat treatment roller kiln manipulator dumping automatic production line as claimed in claim 1, wherein the first conveyor line (20) comprises an outlet section conveyor line (22) and a first saggar conveyor line (21) which are sequentially communicated, an input end of the outlet section conveyor line (22) is communicated with an output end of the roller kiln (10), and an output end of the first saggar conveyor line (21) is communicated with an input end of the first cap taking transplanter (30).
7. The saggar carbonization heat treatment roller kiln manipulator dumping automatic production line as claimed in claim 1, wherein the second conveyor line (110) comprises a second saggar conveyor line (111) and an inlet section conveyor line (112) which are sequentially communicated, an input end of the second saggar conveyor line (111) is communicated with an output end of the second cap taking transplanter (100), and an output end of the inlet section conveyor line (112) is communicated with an input end of the roller kiln (10).
8. The automatic production line of mechanical arm dumping of saggar carbonization heat treatment roller kiln according to claim 1, further comprising a cover conveying line (120), wherein an input end and an output end of the cover conveying line (120) are respectively communicated with the first cover taking transplanter (30) and the second cover taking transplanter (100).
9. The automatic production line for discharging saggar carbonized heat treatment roller kiln mechanical arm according to claim 1, further comprising an empty saggar sweeper (60), wherein the empty saggar sweeper (60) is arranged between the mechanical arm discharger (50) and the charging machine (80).
10. The automatic production line for discharging saggar carbonized heat treatment roller kiln manipulator according to claim 9, further comprising an empty saggar detector (70), wherein the empty saggar detector (70) is arranged between the empty saggar sweeper (60) and the charging machine (80).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120239111.3U CN214371764U (en) | 2021-01-27 | 2021-01-27 | Sagger carbonization heat treatment roller kiln manipulator dumping automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120239111.3U CN214371764U (en) | 2021-01-27 | 2021-01-27 | Sagger carbonization heat treatment roller kiln manipulator dumping automatic production line |
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| Publication Number | Publication Date |
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| CN214371764U true CN214371764U (en) | 2021-10-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120239111.3U Active CN214371764U (en) | 2021-01-27 | 2021-01-27 | Sagger carbonization heat treatment roller kiln manipulator dumping automatic production line |
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| Country | Link |
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| CN (1) | CN214371764U (en) |
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2021
- 2021-01-27 CN CN202120239111.3U patent/CN214371764U/en active Active
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