CN214359143U - Ceramic raw material mixing tiling system of cloth formula blanking - Google Patents
Ceramic raw material mixing tiling system of cloth formula blanking Download PDFInfo
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- CN214359143U CN214359143U CN202022881737.2U CN202022881737U CN214359143U CN 214359143 U CN214359143 U CN 214359143U CN 202022881737 U CN202022881737 U CN 202022881737U CN 214359143 U CN214359143 U CN 214359143U
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Abstract
The utility model discloses a ceramic raw material mixing and tiling system of cloth formula blanking, which relates to the technical field of ceramic processing, the raw material in a feeding machine drops to a first conveying mechanism through the feeding machine, the raw material is conveyed to a second conveying mechanism through the first conveying mechanism, the raw material dropped by the feeding machine is conveyed and dropped to a trough of a third conveying mechanism through the second conveying mechanism, after the trough is fully paved, the trough unloads to the third conveying mechanism and conveys the raw material to fall to a raw material bin in a waterfall type, through the transverse movement of the second conveying mechanism and the combination of the transverse movement and the longitudinal movement of the third conveying mechanism, the raw material is uniformly paved to the whole raw material bin, through the transverse movement of the second conveying mechanism, the transverse movement and the longitudinal movement of the third conveying mechanism, the raw material is uniformly paved to the whole raw material bin, the ceramic raw material mixing and tiling system of cloth formula blanking can be used for raw material mixing, the defect that the existing raw materials cannot be uniformly mixed and tiled in a standard way is overcome.
Description
Technical Field
The utility model belongs to the technical field of ceramic machining, especially, relate to a ceramic raw materials mixing tiling system of cloth formula blanking.
Background
With the rapid development of the ceramic industry, it is important whether the ceramic raw materials can reach standardization. In order to improve the production yield and quality, a large number of uniform mixing and tiling operations are carried out on ceramic raw materials by some large-scale ceramic enterprises, but the problem of raw material standardization is still not solved.
At present, ceramic factories uniformly mix and tile raw materials mainly by forklift uniformly mixing, hook machine uniformly mixing, and then tiling by a bulldozer, and finally carrying out secondary transfer and repeated operation again to achieve the purpose of uniformly mixing the raw materials; or a plurality of feeding machines are used for simultaneously discharging, different materials fed by the feeding machines simultaneously are conveyed to a bin by a conveying belt for tiling and stacking, and finally, the purpose of uniformly mixing a plurality of materials can be achieved. All of the above methods cannot achieve the standard spreading and mixing of raw materials, and for this reason, a ceramic raw material spreading system with a cloth-type blanking is particularly needed to achieve the real standardization of ceramic raw materials.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a ceramic raw materials mixing tiling system of cloth formula blanking to overcome current raw materials and carried out the shortcoming that the mixing tiling can not standard tiling.
In order to achieve the above object, the utility model provides a ceramic raw materials mixing tiling system of cloth formula blanking, include:
a third conveying mechanism which is a conveying mechanism capable of moving transversely and longitudinally on the ground, wherein the width of a conveying belt of the third conveying mechanism is longer than that of the second conveying mechanism;
the material groove is arranged above the third conveying mechanism through a material groove supporting frame, the width of a material outlet of the material groove is close to the width of a conveying belt of the third conveying mechanism, and the material groove moves along with the third conveying mechanism;
the second support frame is arranged in the raw material bin and does not prevent the raw materials of the raw material bin from being tiled;
the second track is arranged on the second support frame and spans the raw material bin;
the second conveying mechanism is arranged on the second track and can move transversely along the second track;
the first support frame is arranged above the second support frame;
the first conveying mechanism is arranged on the first support frame, is positioned at one end of the first support frame and is positioned below a feed opening of the feeding machine; and
the feeder, its feed opening is located first conveying mechanism's top, the feed opening that the raw materials of feeder passed through the feeder drops to second conveying mechanism on, and second conveying mechanism transports the raw materials that the feeder dropped, drops to third conveying mechanism's silo on, treats the silo is paved the back, and the silo is just unloaded, and the silo is unloaded and is transported the raw materials and be waterfall formula raw materials storehouse that falls to on the third conveying mechanism, through second conveying mechanism lateral shifting combines third conveying mechanism follows horizontal and longitudinal movement evenly paves whole raw materials storehouse with the raw materials.
Further, the width of the conveying belt of the third conveying mechanism is set according to the width of the raw material bin.
Further, the width of the conveying belt of the third conveying mechanism is 1/3 of the width of the raw material bin.
Further, the third conveying mechanism includes:
a belt conveyor;
the base is arranged below the belt conveyor and can move transversely and longitudinally, and the base is connected with the trough supporting frame; and
and the first control module is electrically connected with the belt conveyor and the base respectively and is used for controlling the belt conveyor and the base.
Further, the base includes:
the device comprises a chassis, a main universal wheel and a control unit, wherein the main universal wheel is arranged below the middle part of the chassis and is electrically controlled; and
the auxiliary universal wheels are arranged on the chassis at least in four ways, namely the auxiliary universal wheels are arranged at the left end and the right end of the bottom of the chassis close to the front side and the rear side, and are symmetrically arranged, and the auxiliary universal wheels are driven to roll by controlling the electric control main universal wheels to transversely or longitudinally move, so that the bottom and the belt conveyor are driven to move.
Furthermore, the feeder is supported by a feeder support frame, and the feeder support frame is positioned above the second conveying mechanism.
Further, the first conveying mechanism and the second conveying mechanism are both belt conveyors.
Further, the third conveying mechanism is perpendicular to the projection of the second conveying mechanism.
Furthermore, the third conveying mechanism is supported by a third supporting frame, so that the third conveying mechanism is far away from the ground, a corresponding third track is arranged above the third supporting frame, and the third supporting frame can enable the third conveying mechanism to move transversely and longitudinally and does not hinder the third conveying mechanism from unloading.
Compared with the prior art, the utility model discloses following beneficial effect has:
the utility model provides a ceramic raw materials mixing tiling system of cloth formula blanking, include: the raw materials of the feeding machine fall to the first conveying mechanism through a feed opening of the feeding machine, then are conveyed to the second conveying mechanism through the first conveying mechanism, the falling raw materials of the feeding machine fall onto a trough of the third conveying mechanism through the second conveying mechanism, the trough discharges the materials after the trough is fully paved, the raw materials are conveyed to fall onto a raw material bin in a waterfall manner through the conveying mechanism, the raw materials are uniformly paved on the whole raw material bin through the transverse movement of the second conveying mechanism and the transverse and longitudinal movement of the third conveying mechanism, the transverse movement of the second conveying mechanism and the transverse and longitudinal movement of the third conveying mechanism are utilized, the raw materials are uniformly paved on the whole raw material bin through the transverse movement of the third conveying mechanism, the ceramic raw material mixing and tiling system capable of using the cloth type blanking is used for mixing raw materials, the defect that the existing raw materials cannot be tiled in a standard manner when being mixed and tiled is solved, and the raw materials can reach the standard of the raw materials when being mixed and tiled in the primary processing process during ceramic production. The ceramic raw material mixing and spreading system for the cloth-type blanking is used for mixing the raw materials to achieve high yield and stable quality, and can meet the continuous production of tens of thousands of tons of raw materials per day in large-scale ceramic enterprises.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only one embodiment of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a distributing-type blanking ceramic raw material uniformly-mixing and tiling system of the present invention;
fig. 2 is a schematic side view of the distributing type blanking ceramic raw material blending and tiling system of the present invention;
fig. 3 is a schematic structural view of the second support frame, the second rail and the second conveying mechanism of the present invention;
fig. 4 is a schematic view of the base structure of the present invention;
wherein: 1. a feeder; 2. a first conveying mechanism; 3. a second track; 4. a second conveying mechanism; 5. a third conveying mechanism; 6. a belt conveyor; 7. a base; 8. a secondary universal wheel; 9. a trough; 10. a feeder support frame; 11. a first support frame; 12. a second support frame; 13. a main universal wheel; 14. a trough supporting frame.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of the feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
As shown in fig. 1 and 2, the utility model provides a ceramic raw materials mixing tiling system of cloth formula blanking includes: a third conveying mechanism 5, a second support frame 12, a second track 3, a second conveying mechanism 4, a trough 9 and a feeder 1.
The third conveying mechanism 5 is a third conveying mechanism 5 capable of moving transversely and longitudinally on the ground, and the width of the conveying belt of the third conveying mechanism 5 is longer than that of the conveying belt of the second conveying mechanism 4.
The second support frame 12 is arranged in the raw material bin, does not prevent the raw material of the raw material bin from being tiled, and is positioned above the third conveying mechanism 5, and the second support frame 12 is used for supporting the second track 3, the second conveying mechanism 4, the first support frame 11, the first track, the first conveying mechanism 2, the support frame of the feeder 1 and the feeder 1; as shown in fig. 3, in the present embodiment, the warehouse is a rectangular parallelepiped structure, and the second support frame 12 is provided on the empty space of the warehouse near a wall or on the surrounding wall of the warehouse (the warehouse is a warehouse without a roof). The second support frame 12 includes a vertical support mechanism and a horizontal support mechanism, the horizontal support mechanism is supported above the warehouse through the vertical support mechanism, the gap in the horizontal support mechanism enables the raw material transported by the second conveying mechanism 4 to drop, and the gap of the horizontal support mechanism is consistent with the gap of the track.
The second track 3 is arranged on the second support frame 12 and spans across the raw material bin; that is, in the present embodiment, the second rail 3 is disposed laterally, and the second rail 3 is disposed at an intermediate position of the raw material bin.
The second conveying mechanism 4 is arranged on the second track 3, and the second conveying mechanism 4 can move transversely along the second track 3; in this embodiment, the second conveying mechanism 4 is a belt conveyor that moves back and forth on a track, and certainly, other structures may be adopted to realize that conveying mechanisms such as belt conveyors slide on the track.
The first support frame 11 is arranged above the second support frame 12 and is used for supporting the first track and the first conveying mechanism 2; in this embodiment, the first support frame 11 has the same structure as the second support frame 12.
The first conveying mechanism 2 is arranged on the first support frame 11, the first conveying mechanism 2 is located at one end of the first support frame 11, and meanwhile, the first conveying mechanism 2 is located below a feed opening of the feeder 1.
The feed opening of feeder 1 is located first conveying mechanism 2 directly over, the feed opening that the raw materials of feeder 1 passed through feeder 1 drops to first conveying mechanism 2 on, first conveying mechanism 2 carries the raw materials to second conveying mechanism 4 on, the raw materials transportation that second conveying mechanism 4 dropped first conveying mechanism 2, drop to on silo 9, treat that silo 9 is paved with the back, silo 9 is unloaded to back on third conveying mechanism 5, be waterfall formula unrestrained raw materials storehouse with the raw materials through the transportation through third conveying mechanism 5, combine 5 following horizontal and longitudinal movement of third conveying mechanism to evenly pave whole raw materials storehouse with the raw materials through 4 lateral shifting of second conveying mechanism. The feeder 1 is supported by a feeder support frame 10, and the feeder support frame 10 is located above the second conveying mechanism.
For convenience of control, the feeder 1, the first conveying mechanism 2, the second conveying mechanism 4 and the third conveying mechanism 5 may be connected to a main control module by communication modules, and the feeder 1, the first conveying mechanism 2, the second conveying mechanism 4 and the third conveying mechanism 5 may be controlled by the main control module. For example: the communication module adopts a ZigBee node module, and the main communication module adopts a ZigBee module.
As shown in fig. 1 and 4, the third conveyance mechanism 5 includes: a belt conveyor 6, a base 7 and a first control module;
the base 7 is arranged below the belt conveyor 6, the base 7 can move transversely and longitudinally, meanwhile, the trough supporting frame 14 is fixedly connected with the side face of the base 7, the trough supporting frame 14 is fixedly connected through the left side and the right side of the base 7 (namely the left side and the right side of the conveying direction of a conveying belt of the belt conveyor 6), and then the trough 9 is fixed on the trough supporting frame 14, so that the trough 9 is fixed on the third conveying mechanism 5;
the first control module is electrically connected with a controller of the belt conveyor 6 and a motor of the base 7 respectively and is used for controlling the belt conveyor 6 and the base 7.
With continued reference to fig. 4, the base 7 includes a chassis and a secondary road wheel.
A main universal wheel 13 is arranged below the middle part of the chassis, and the main universal wheel 13 is an electrically controlled universal wheel;
be equipped with four vice universal wheels 8 on the chassis at least, both ends all are equipped with vice universal wheel 8 about both sides around being close to in the bottom on chassis promptly, and four vice universal wheel 8 symmetries set up, through the automatically controlled main universal wheel 13 horizontal or longitudinal movement of control to drive vice universal wheel 8 and roll, thereby make and drive bottom and belt conveyor 6 and remove, vice universal wheel 8 mainly used supports the chassis. The chassis adopts a dual-drive chassis structure with universal wheels.
The first conveying mechanism 2 and the second conveying mechanism 4 are both belt conveyors 6.
The third conveyor 5 is arranged perpendicular to the projection of the second conveyor 4, i.e. the first conveyor 2 is parallel to the second conveyor 4 when the second conveyor 4 is moved below the second conveyor 4.
The first conveying mechanism 2 can only convey the raw materials by itself, the raw materials can fall on the second conveying mechanism 4, the second conveying mechanism 4 can transversely move on the second rail 3 along the rail to transversely scatter the raw materials, the third conveying mechanism 5 transversely moves along with the second conveying mechanism 4 to receive the raw materials falling from the second conveying mechanism 4 and longitudinally moves, so that the conveying speeds of the first conveying mechanism 2, the second conveying mechanism 4 and the third conveying mechanism 5 are controlled, and the raw materials are gradually paved into a raw material bin according to the required standard.
The feeder 1 is supported by a support frame of the feeder 1, and the support frame of the feeder 1 is positioned above the first conveying mechanism 2.
The trough 9 can be provided below one end of the second conveying mechanism 4 or the third conveying mechanism 5.
When silo 9 sets up in the below of the one end of second conveyer, then in fact silo 9 sets up the below in the one end of second track 3, the below of second track 3 is equipped with corresponding gyro wheel track, the part sets up a gyro wheel respectively around both ends about silo 9, two gyro wheels at anterior or rear portion all are connected with the one end of a transmission shaft, the other end of every transmission shaft all with the motor shaft fixed connection of a motor, drive two gyro wheels at anterior or rear portion through two motors and move in the gyro wheel track. Also, other configurations may be employed in which the trough 9 moves with the second conveyor mechanism 4.
When silo 9 sets up in the below of the one end of third conveying mechanism 5, then the height of base 7 with be a little higher than silo 9's height, silo 9 sets up in the one end of base 7, and silo 9's pan feeding mouth is located the below of third conveying mechanism 5's belt to, can drive silo 9 when third conveying mechanism 5 removes.
In order to tile multiple raw materials, third conveying mechanism 5 supports through the third support frame, and corresponding third support frame top is equipped with corresponding third track, can make 5 horizontal and longitudinal movement of third conveying mechanism, and does not hinder third conveying mechanism 5 and unload, and silo 9 then adopts the mode setting that sets up in the second support below to set up in third support frame below.
Right the utility model discloses ceramic raw materials mixing tiling system's of cloth formula blanking operating method carries out the detailed description to make technical personnel in the field more understand the utility model discloses:
s1, installing a material distribution type blanking ceramic raw material mixing and tiling system, arranging a first conveying mechanism below a feed opening of a feeder 1, controlling a second conveying mechanism 4 to transversely move below a first conveying mechanism 2 through a main control module, controlling a third conveying mechanism 5 to move below the second conveying mechanism 4, arranging a third conveyor at one end of a raw material bin (the position can be selected according to the area to be tiled), and enabling the projection of the third conveying mechanism 5 to be vertical to that of the second conveying mechanism 4;
s2, setting the transportation speed of the first conveying mechanism 2, the second conveying mechanism 4 and the third conveying mechanism 5 to raw material transportation according to the required blanking amount, namely setting the residence time of each blanking point; the first conveying mechanism 2 can only convey materials, the transverse moving speed of the second conveying mechanism 4 is set, and the transverse and longitudinal moving speeds of the third conveying mechanism 5 are set;
s3, shoveling or conveying the corresponding raw materials to the feeder 1 through a conveying belt, wherein the raw materials falling from a feed opening of the feeder 1 fall on the first conveying mechanism 2, and the raw materials on the first conveying mechanism 2 fall on the second conveying mechanism 4;
s4, after the trough 9 receives the raw material conveyed by the second conveying mechanism 4, and after the trough 9 is fully paved with the raw material, the trough 9 conveys the raw material to the third conveying mechanism 5, and after the third conveying mechanism 5 receives the raw material dropped from the trough 9, the third conveying mechanism moves longitudinally, and spills the raw material in a waterfall manner to the raw material bin, and after a vertical row is fully paved, the third conveying mechanism moves transversely toward the end far from the wall close to the warehouse;
s5, when the third conveying mechanism 5 is about to receive the raw materials falling from the second conveying mechanism 4, the second conveying mechanism 4 moves a distance in the transverse direction towards one end far away from the wall close to the warehouse, then stops moving in the transverse direction, and the step S4 is repeated;
and S6, repeating S4-S5, dropping the material in the material groove 9 in a waterfall manner, stopping feeding the material to the feeder 1 according to the required standard position corresponding to the fully paved material, and stopping the work of the first conveying mechanism 2, the second conveying mechanism 4 and the third conveying mechanism 5. The raw material tiling of the ceramic raw material bin is completed;
s7, when the third conveying mechanism 5 is hung on the ground of the warehouse, the steps of S1-S6 are repeated, multiple raw materials can be flatly paved, and raw material mixing is achieved.
To sum up, the utility model relates to a ceramic raw materials mixing tiling system of cloth formula blanking, through to third conveying mechanism, the second track, second conveying mechanism, first branch track, the setting of first conveying mechanism and feeding machine, make the ceramic raw materials mixing tiling system of cloth formula blanking when going on to raw materials tiling mixing, can standardize the tiling mixing to the raw materials, effectual promotion production efficiency, the output and the quality that make the product obtain improving, and reach stable production, reduce simultaneously to the forklift, mechanical equipment's such as crochet hook use and reduce the pollution of raw materials raise dust to the environment.
The above disclosure is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or modifications within the technical scope of the present invention, and all should be covered by the scope of the present invention.
Claims (8)
1. The utility model provides a ceramic raw materials mixing tiling system of cloth formula blanking which characterized in that: the method comprises the following steps:
a third conveying mechanism which is a conveying mechanism capable of moving transversely and longitudinally on the ground, wherein the width of a conveying belt of the third conveying mechanism is longer than that of the second conveying mechanism;
the material groove is arranged above the third conveying mechanism through a material groove supporting frame, the width of a material outlet of the material groove is close to the width of a conveying belt of the third conveying mechanism, and the material groove moves along with the third conveying mechanism;
the second support frame is arranged in the raw material bin and does not prevent the raw materials of the raw material bin from being tiled;
the second track is arranged on the second support frame and spans the raw material bin;
the second conveying mechanism is arranged on the second track and can move transversely along the second track;
the first support frame is arranged above the second support frame;
the first conveying mechanism is arranged on the first support frame, is positioned at one end of the first support frame and is positioned below a feed opening of the feeding machine; and
the feeder, its feed opening is located first conveying mechanism's top, the feed opening that the raw materials of feeder passes through the feeder drops to first conveying mechanism on, and first conveying mechanism transports the raw materials to second conveying mechanism, and second conveying mechanism transports the raw materials that first conveying mechanism dropped, drops to the silo on, treats the silo is paved with the back, and the silo just unloads, and the silo is unloaded to third conveying mechanism and goes up the back, and third conveying mechanism is the unrestrained raw materials storehouse of waterfall formula with the raw materials, through second conveying mechanism lateral shifting combines third conveying mechanism follows horizontal and longitudinal movement evenly paves whole raw materials storehouse with the raw materials.
2. The ceramic raw material mixing and tiling system of cloth formula blanking of claim 1, characterized in that: the width of the conveying belt of the third conveying mechanism is set according to the width of the raw material bin.
3. The ceramic raw material mixing and tiling system of cloth formula blanking of claim 2, characterized in that: the width of the conveying belt of the third conveying mechanism is 1/3 of the width of the raw material bin.
4. The ceramic raw material mixing and tiling system of cloth formula blanking of claim 1, characterized in that: the third conveying mechanism includes:
a belt conveyor;
the base is arranged below the belt conveyor and can move transversely and longitudinally, and the base is connected with the trough supporting frame; and
and the first control module is electrically connected with the belt conveyor and the base respectively and is used for controlling the belt conveyor and the base.
5. The ceramic raw material mixing and tiling system of cloth formula blanking of claim 4, characterized in that: the base includes:
the device comprises a chassis, a main universal wheel and a control unit, wherein the main universal wheel is arranged below the middle part of the chassis and is electrically controlled; and
the auxiliary universal wheels are arranged on the chassis at least in four ways, namely the auxiliary universal wheels are arranged at the left end and the right end of the bottom of the chassis close to the front side and the rear side, and are symmetrically arranged, and the auxiliary universal wheels are driven to roll by controlling the electric control main universal wheels to transversely or longitudinally move, so that the bottom and the belt conveyor are driven to move.
6. The ceramic raw material mixing and tiling system of cloth formula blanking of claim 1, characterized in that: the feeder is supported by a feeder support frame, and the feeder support frame is positioned above the second conveying mechanism.
7. The ceramic raw material mixing and tiling system of cloth formula blanking of claim 1, characterized in that: and the first conveying mechanism and the second conveying mechanism are both belt conveyors.
8. The ceramic raw material mixing and tiling system of cloth formula blanking of claim 1, characterized in that: third conveying mechanism supports through the third support frame, makes third transport mechanism keeps away from ground, third support frame top is equipped with corresponding third track, the third support frame can make third conveying mechanism horizontal and longitudinal movement, and does not hinder third conveying mechanism and unload.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022881737.2U CN214359143U (en) | 2020-12-04 | 2020-12-04 | Ceramic raw material mixing tiling system of cloth formula blanking |
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| CN202022881737.2U CN214359143U (en) | 2020-12-04 | 2020-12-04 | Ceramic raw material mixing tiling system of cloth formula blanking |
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