CN112390034A - Point-type blanking ceramic raw material uniformly-mixing and flatly-paving system and method - Google Patents
Point-type blanking ceramic raw material uniformly-mixing and flatly-paving system and method Download PDFInfo
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- CN112390034A CN112390034A CN202011402027.5A CN202011402027A CN112390034A CN 112390034 A CN112390034 A CN 112390034A CN 202011402027 A CN202011402027 A CN 202011402027A CN 112390034 A CN112390034 A CN 112390034A
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- 230000007246 mechanism Effects 0.000 claims abstract description 199
- 238000003892 spreading Methods 0.000 claims description 10
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/04—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials
- B65G69/0408—Spreading out the materials conveyed over the whole surface to be loaded; Trimming heaps of loose materials by relatively moving an endless feeding means
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Abstract
The invention discloses a point-type blanking ceramic raw material uniformly-mixing and flatly-paving system and a point-type blanking ceramic raw material uniformly-mixing and flatly-paving method, which relate to the technical field of ceramic processing and comprise the following steps: third conveying mechanism, the second support frame, the second track, second conveying mechanism, first support frame, first conveying mechanism and feeding machine, the feed opening that the raw materials of feeding machine passed through the feeding machine drops to first conveying mechanism on, on transporting raw materials second conveying mechanism through first conveying mechanism afterwards, the raw materials transportation that second conveying mechanism will drop, drop to third conveying mechanism on, third conveying mechanism will spill raw materials storehouse through the transportation, the ceramic raw materials mixing tiling point type method of a combination kind of blanking, control second conveying mechanism lateral shifting, third conveying mechanism follows horizontal and longitudinal movement evenly spreads whole raw materials storehouse with the raw materials, the shortcoming that current raw materials carry out the mixing tiling can not standard tiling has been solved, the raw materials reaches the standardized standard of raw materials in the primary processing in-process when ceramic manufacture.
Description
Technical Field
The invention belongs to the technical field of ceramic processing, and particularly relates to a point-type blanking ceramic raw material uniformly-mixing and flatly-spreading system and method.
Background
Standardization of ceramic raw materials is not only important, but also necessary. In order to stabilize and improve the production quality of some large-scale ceramic enterprises, a large amount of uniform mixing and tiling operations are carried out on ceramic raw materials, but the problem of standardization of the raw materials is still not solved.
At present, ceramic factories uniformly mix and tile raw materials mainly by forklift uniformly mixing, hook machine uniformly mixing, and then tiling by a bulldozer, and finally carrying out secondary transfer and repeated operation again to achieve the purpose of uniformly mixing the raw materials; or a plurality of feeding machines are used for simultaneously discharging, different materials fed by the feeding machines simultaneously are conveyed to a bin by a conveying belt for tiling and stacking, and finally, the purpose of uniformly mixing a plurality of materials can be achieved. All the above methods can not achieve the standard spreading and mixing of raw materials, and a point-type blanking ceramic raw material spreading system and method are invented for realizing the real standardization of ceramic raw materials.
Disclosure of Invention
The invention aims to provide a point-type blanking ceramic raw material uniformly-mixing and flatly-laying system and method, so that the defect that the conventional raw materials cannot be subjected to standard flatting in the uniformly-mixing and flatting process is overcome.
In order to achieve the purpose, the invention provides a point-type blanking ceramic raw material uniformly-mixing and flatly-paving system, which comprises:
the third conveying mechanism can move transversely and longitudinally on the ground;
the second support frame is arranged in the raw material bin and does not prevent the raw materials of the raw material bin from being tiled;
the second track is arranged on the second support frame and spans the raw material bin;
the second conveying mechanism is arranged on the second track and can move transversely along the second track;
the first support frame is arranged above the second support frame;
the first conveying mechanism is arranged on the first support frame, is positioned at one end of the first support frame and is positioned below a feed opening of the feeding machine; and
the feeder, its feed opening is located directly over first fortune mechanism, the feed opening that the raw materials of feeder passed through the feeder drops to first conveying mechanism, and first conveying mechanism carries the raw materials to second conveying mechanism on, and second conveying mechanism transports the raw materials that drop, drops to third conveying mechanism on, and third conveying mechanism will spill raw materials storehouse through the transportation, through second conveying mechanism lateral shifting combines third conveying mechanism follows horizontal and longitudinal movement evenly spreads whole raw materials storehouse with the raw materials.
Furthermore, the third conveying mechanism is supported by a third supporting frame, so that the third conveying mechanism is far away from the ground, a corresponding third track is arranged above the third supporting frame, and the third supporting frame can enable the third conveying mechanism to move transversely and longitudinally and does not hinder the third conveying mechanism from unloading.
Further, the third conveying mechanism includes:
a belt conveyor;
a base which is arranged below the belt conveyor and can move transversely and longitudinally; and
and the first control module is electrically connected with the belt conveyor and the base respectively and is used for controlling the belt conveyor and the base.
Further, the base includes:
the device comprises a chassis, a main universal wheel and a control unit, wherein the main universal wheel is arranged below the middle part of the chassis and is electrically controlled; and
the auxiliary universal wheels are arranged on the chassis at least in four ways, namely the auxiliary universal wheels are arranged at the left end and the right end of the bottom of the chassis close to the front side and the rear side, and are symmetrically arranged, and the auxiliary universal wheels are driven to roll by controlling the electric control main universal wheels to transversely or longitudinally move, so that the bottom and the belt conveyor are driven to move.
Furthermore, the feeder is supported by a feeder support frame, and the feeder support frame is positioned above the second conveying mechanism.
Further, the first conveying mechanism and the second conveying mechanism are both belt conveyors.
A point-type blanking ceramic raw material uniformly mixing and tiling method comprises the following steps:
s1, installing a point-type blanking ceramic raw material mixing and spreading system, namely, a first conveying mechanism is arranged below a feed opening of a feeder, and the second conveying mechanism is controlled to transversely move to the position below the first conveying mechanism and the third conveying mechanism is controlled to move to the position below the second conveying mechanism;
s2, setting the transportation speed of the first transportation mechanism, the second transportation mechanism and the third transportation mechanism to the raw material transportation; setting the transverse moving speed of the second conveying mechanism, and setting the transverse and longitudinal moving speeds of the third conveying mechanism;
s3, shoveling or conveying the corresponding raw materials to a feeder through a conveying belt, wherein the raw materials falling from a feed opening of the feeder fall on a first conveying mechanism, and the raw materials on the first conveying mechanism fall on a second conveying mechanism;
s4, after the third conveying mechanism receives the raw materials falling from the second conveying mechanism, the third conveying mechanism firstly moves longitudinally to scatter the raw materials in a point mode, and after the raw materials are fully paved into a longitudinal row, the third conveying mechanism moves transversely towards one end far away from the wall close to the warehouse;
s5, when the third conveying mechanism is about to receive the raw materials falling from the second conveying mechanism, the second conveying mechanism moves a distance towards one end far away from the wall close to the warehouse in the transverse direction, then stops moving in the transverse direction, and the step S4 is repeated;
and S6, repeating S4-S5, stopping feeding the feeding machine according to the raw materials falling by the third conveying mechanism and the corresponding positions of the fully paved raw materials, and stopping the first conveying mechanism, the second conveying mechanism and the third conveying mechanism.
Further, the first conveying mechanism, the second conveying mechanism and the third conveying mechanism are all belt conveyors.
Compared with the prior art, the invention has the following beneficial effects:
the invention provides a point-type blanking ceramic raw material uniformly-mixing and flatly-paving system and method, which at least comprise the following steps: a third conveying mechanism, a second supporting frame, a second track, a second conveying mechanism, a first supporting frame, a first conveying mechanism and a feeder, wherein the raw material of the feeder falls on the first conveying mechanism through a feed opening of the feeder, and then is conveyed to the second conveying mechanism through the first conveying mechanism, the falling raw material is conveyed and falls on a third conveying mechanism by the second conveying mechanism, and the third conveying mechanism is sprayed to a raw material bin through conveying, through second conveying mechanism lateral shifting, third conveying mechanism follows horizontal and longitudinal movement evenly to pave whole raw materials storehouse with the raw materials, combines the ceramic raw materials mixing tiling method of point type blanking, can use the ceramic raw materials mixing tiling system of point type blanking to carry out the raw materials mixing, has solved the shortcoming that current raw materials carry out the mixing tiling can not standard tiling, and the raw materials mixing reaches the standardized standard of raw materials in the primary processing in-process when ceramic manufacture. The ceramic raw material mixing and spreading system with point-type blanking is used for mixing raw materials, so that the yield is high, the quality is stable, and the continuous production of tens of thousands of tons of raw materials per day in large ceramic enterprises can be met.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only one embodiment of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a point-type blanking ceramic raw material uniformly mixing and paving system of the invention;
FIG. 2 is a schematic structural side view of a point-type blanking ceramic raw material mixing and spreading system of the present invention;
FIG. 3 is a schematic structural view of a second carriage, a second rail and a second conveying mechanism according to the present invention;
FIG. 4 is a schematic view of the base structure of the present invention;
wherein: 1. a feeder; 2. a first conveying mechanism; 3. a second track; 4. a second conveying mechanism; 5. a third conveying mechanism; 6. a belt conveyor; 7. a base; 8. a secondary universal wheel; 10. a feeder support frame; 11. a first support frame; 12. a second support frame; 13. a main universal wheel.
Detailed Description
The technical solutions in the present invention are clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and 2, the system for uniformly mixing and spreading ceramic raw materials with dot type blanking provided by the invention comprises: the device comprises a third conveying mechanism 5, a second supporting frame 12, a second track 3, a second conveying mechanism 4, a first supporting frame 11, a first conveying mechanism 2 and a feeder 1.
The third conveyance mechanism 5 is a conveyance mechanism capable of moving laterally and longitudinally on the ground.
The second support frame 12 is arranged in the raw material bin, does not prevent the raw material of the raw material bin from being tiled, and is positioned above the third conveying mechanism 5, and the second support frame 12 is used for supporting the second track 3, the second conveying mechanism 4, the first support frame 11, the first track, the first conveying mechanism 2, the support frame of the feeder 1 and the feeder 1; as shown in fig. 3, in the present embodiment, the warehouse is a rectangular parallelepiped structure, and the second support frame 12 is provided on the empty space of the warehouse near a wall or on the surrounding wall of the warehouse (the warehouse is a warehouse without a roof). The second support frame 12 includes a vertical support mechanism and a horizontal support mechanism, the horizontal support mechanism is supported above the warehouse through the vertical support mechanism, the gap in the horizontal support mechanism enables the raw material transported by the second conveying mechanism 4 to drop, and the gap of the horizontal support mechanism is consistent with the gap of the track.
The second track 3 is arranged on the second support frame 12 and spans across the raw material bin; that is, in the present embodiment, the second rail 3 is disposed laterally, and the second rail 3 is disposed at an intermediate position of the raw material bin.
The second conveying mechanism 4 is arranged on the second track 3, and the second conveying mechanism 4 can move transversely along the second track 3; in this embodiment, the second conveying mechanism 4 is a belt conveyor that moves back and forth on a track, and certainly, other structures may be adopted to realize that conveying mechanisms such as belt conveyors slide on the track.
The first support frame 11 is arranged above the second support frame 12 and is used for supporting the first track and the first conveying mechanism 2; of course, the first support frame 11 can be constructed in the same manner as the second support frame 12.
The first conveying mechanism 2 is arranged on the first support frame 11, the first conveying mechanism 2 is located at one end of the first support frame 11, and meanwhile, the first conveying mechanism 2 is located below a feed opening of the feeder 1.
The feed opening that passes through feed machine 1 as the raw materials of feed machine 1 drops to first conveying mechanism 2 on, the raw materials transportation that first conveying mechanism 2 dropped feed machine 1, drop to second conveying mechanism 4 on, the raw materials transportation that second conveying mechanism 4 will drop, drop to third conveying mechanism 5 on, third conveying mechanism 5 will spill raw materials storehouse through the transportation, combine third conveying mechanism 5 and follow horizontal and longitudinal movement through 4 lateral shifting of second conveying mechanism and spread whole raw materials storehouse a bit more even with the raw materials.
For convenience of control, the feeder 1, the first conveying mechanism 2, the second conveying mechanism 4 and the third conveying mechanism 5 may be connected to a main control module by communication modules, and the feeder 1, the first conveying mechanism 2, the second conveying mechanism 4 and the third conveying mechanism 5 may be controlled by the main control module. For example: the communication module adopts a ZigBee node module, and the main communication module adopts a ZigBee module.
As shown in fig. 1 and 4, the third conveyance mechanism 5 includes: a belt conveyor 6, a base 7 and a first control module;
the base 7 is arranged below the belt conveyor 6, and the base 7 can move transversely and longitudinally;
the first control module is electrically connected with a controller of the belt conveyor 6 and a motor of the base 7 respectively and is used for controlling the belt conveyor 6 and the base 7.
With continued reference to fig. 4, the base 7 includes a chassis and a secondary road wheel.
A main universal wheel 13 is arranged below the middle part of the chassis, and the main universal wheel 13 is an electrically controlled universal wheel;
be equipped with four vice universal wheels 8 on the chassis at least, both ends all are equipped with vice universal wheel 8 about both sides around being close to in the bottom on chassis promptly, and four vice universal wheel 8 symmetries set up, through the automatically controlled main universal wheel 13 horizontal or longitudinal movement of control to drive vice universal wheel 8 and roll, thereby make and drive bottom and belt conveyor 6 and remove, vice universal wheel 8 mainly used supports the chassis. The chassis adopts a dual-drive chassis structure with universal wheels.
The first conveying mechanism 2 and the second conveying mechanism 4 are both belt conveyors 6.
The third conveyor 5 is arranged perpendicular to the projection of the second conveyor 4, i.e. the first conveyor 2 is parallel to the second conveyor 4 when the second conveyor 4 is moved below the second conveyor 4.
The first conveying mechanism 2 can only convey raw materials through a conveying belt of the first conveying mechanism, the raw materials can fall on the second conveying mechanism 4, the second conveying mechanism 4 can transversely move on the second rail 3 along the rail to transversely scatter the raw materials, the third conveying mechanism 5 transversely moves along with the second conveying mechanism 4 to receive the raw materials falling from the second conveying mechanism 4 and longitudinally moves, so that the conveying speeds of the first conveying mechanism 2, the second conveying mechanism 4 and the third conveying mechanism 5 are controlled, and the raw materials are paved into a raw material bin according to the required standard little by little.
The feeder 1 is supported by a feeder support frame 10, and the feeder support frame 10 is located above the first conveying mechanism 2.
In order to tile various raw materials, the third conveying mechanism 5 is supported by the third support frame, and a corresponding third rail is arranged above the corresponding third support frame, so that the third conveying mechanism 5 can move transversely and longitudinally, and the discharging of the third conveying mechanism 5 is not hindered.
The point-type blanking ceramic raw material uniformly-mixing and flatly-spreading method of the point-type blanking ceramic raw material uniformly-mixing and flatly-spreading system comprises the following steps:
s1, installing a point-type blanking ceramic raw material uniformly mixing and flatly paving system, controlling a second conveying mechanism 4 to transversely move to the position below a first conveying mechanism 2 through a main control module below a feed opening of a feeder, controlling a third conveying mechanism 5 to move to the position below the second conveying mechanism 4, and carrying out third transportation on one end of a raw material bin (the position can be selected according to the area to be flatly paved), wherein the projection of the third conveying mechanism 5 is vertical to that of the second conveying mechanism 4;
s2, setting the transportation speed of the first conveying mechanism 2, the second conveying mechanism 4 and the third conveying mechanism 5 to raw material transportation according to the required blanking amount, namely setting the residence time of each blanking point; the first conveying mechanism 2 can only convey materials, the transverse moving speed of the second conveying mechanism 4 is set, and the transverse and longitudinal moving speeds of the third conveying mechanism 5 are set;
s3, shoveling or conveying the corresponding raw materials to the feeder 1 through a conveying belt, wherein the raw materials falling from a feed opening of the feeder 1 fall on the first conveying mechanism 2, and the raw materials on the first conveying mechanism 2 fall on the second conveying mechanism 4;
s4, after receiving the raw materials dropped from the second conveying mechanism 4, the third conveying mechanism 5 firstly moves longitudinally to scatter the raw materials in a point mode, and after the raw materials are fully paved in a longitudinal row, the raw materials transversely move towards one end far away from the wall close to the warehouse;
s5, when the third conveying mechanism 5 is about to receive the raw materials falling from the second conveying mechanism 4, the second conveying mechanism 4 moves a distance in the transverse direction towards one end far away from the wall close to the warehouse, then the transverse movement is stopped, and S4 is repeated;
and S6, repeating S4-S5, stopping feeding the raw materials falling from the belt to the feeder 1 according to the required standard position corresponding to the fully-paved raw materials, and stopping the first conveying mechanism 2, the second conveying mechanism 4 and the third conveying mechanism 5. The raw material tiling of the ceramic raw material bin is completed;
s7, when the third conveying mechanism is hung on the ground of the warehouse, the steps of S1-S6 are repeated, multiple raw materials can be flatly paved, and raw material mixing is achieved.
In summary, according to the system and the method for uniformly mixing and tiling the ceramic raw materials with dot type blanking provided by the invention, the third conveying mechanism, the second rail, the second conveying mechanism, the first supporting rail, the first conveying mechanism and the feeding machine are arranged, so that when the system for uniformly mixing and tiling the ceramic raw materials with dot type blanking is used for uniformly mixing and tiling the raw materials, the raw materials can be uniformly and standardly tiled and tiled, the production efficiency is effectively improved, the yield and the quality of products are improved, stable production is achieved, and meanwhile, the use of mechanical equipment such as a forklift and a hook machine is reduced, and the pollution of the dust of the raw materials to the environment is reduced.
The above disclosure is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of changes or modifications within the technical scope of the present invention, and shall be covered by the scope of the present invention.
Claims (8)
1. The utility model provides a ceramic raw materials mixing tiling system of point type blanking which characterized in that: the method comprises the following steps:
the third conveying mechanism can move transversely and longitudinally on the ground;
the second support frame is arranged in the raw material bin and does not prevent the raw materials of the raw material bin from being tiled;
the second track is arranged on the second support frame and spans the raw material bin;
the second conveying mechanism is arranged on the second track and can move transversely along the second track;
the first support frame is arranged above the second support frame;
the first conveying mechanism is arranged on the first support frame, is positioned at one end of the first support frame and is positioned below a feed opening of the feeding machine; and
the feeder, its feed opening is located directly over first fortune mechanism, the feed opening that the raw materials of feeder passed through the feeder drops to first conveying mechanism, and first conveying mechanism carries the raw materials to second conveying mechanism on, and second conveying mechanism transports the raw materials that drop, drops to third conveying mechanism on, and third conveying mechanism will spill raw materials storehouse through the transportation, through second conveying mechanism lateral shifting combines third conveying mechanism follows horizontal and longitudinal movement evenly spreads whole raw materials storehouse with the raw materials.
2. The point-type blanking ceramic raw material uniformly-mixing and paving system according to claim 1, characterized in that: third conveying mechanism supports through the third support frame, makes third transport mechanism keeps away from ground, third support frame top is equipped with corresponding third track, the third support frame can make third conveying mechanism horizontal and longitudinal movement, and does not hinder third conveying mechanism and unload.
3. The point-type blanking ceramic raw material uniformly-mixing and paving system according to claim 1, characterized in that: the third conveying mechanism includes:
a belt conveyor;
a base which is arranged below the belt conveyor and can move transversely and longitudinally; and
and the first control module is electrically connected with the belt conveyor and the base respectively and is used for controlling the belt conveyor and the base.
4. The point-type blanking ceramic raw material uniformly-mixing and paving system according to claim 1, characterized in that: the base includes:
the device comprises a chassis, a main universal wheel and a control unit, wherein the main universal wheel is arranged below the middle part of the chassis and is electrically controlled; and
the auxiliary universal wheels are arranged on the chassis at least in four ways, namely the auxiliary universal wheels are arranged at the left end and the right end of the bottom of the chassis close to the front side and the rear side, and are symmetrically arranged, and the auxiliary universal wheels are driven to roll by controlling the electric control main universal wheels to transversely or longitudinally move, so that the bottom and the belt conveyor are driven to move.
5. The point-type blanking ceramic raw material uniformly-mixing and paving system according to claim 1, characterized in that: the feeder is supported by a feeder support frame, and the feeder support frame is positioned above the second conveying mechanism.
6. The point-type blanking ceramic raw material uniformly-mixing and paving system according to claim 1, characterized in that: and the first conveying mechanism and the second conveying mechanism are both belt conveyors.
7. A point-type blanking ceramic raw material mixing and tiling method, which applies the point-type blanking ceramic raw material mixing and tiling system of claim 1, and is characterized in that: the method comprises the following steps:
s1, installing a point-type blanking ceramic raw material mixing and spreading system, controlling a second conveying mechanism to transversely move below a first conveying mechanism and controlling a third conveying mechanism to move below the second conveying mechanism below a feed opening of a feeder;
s2, setting the transportation speed of the first transportation mechanism, the second transportation mechanism and the third transportation mechanism to the raw material transportation; setting the transverse moving speed of the second conveying mechanism, and setting the transverse and longitudinal moving speeds of the third conveying mechanism;
s3, shoveling or conveying the corresponding raw materials to a feeder through a conveying belt, wherein the raw materials falling from a feed opening of the feeder fall on a first conveying mechanism, and the raw materials on the first conveying mechanism fall on a second conveying mechanism;
s4, after the third conveying mechanism receives the raw materials falling from the second conveying mechanism, the third conveying mechanism firstly moves longitudinally to scatter the raw materials in a point mode, and after the raw materials are fully paved into a longitudinal row, the third conveying mechanism moves transversely towards one end far away from the wall close to the warehouse;
s5, when the third conveying mechanism is about to receive the raw materials falling from the second conveying mechanism, the second conveying mechanism moves a distance towards one end far away from the wall close to the warehouse in the transverse direction, then stops moving in the transverse direction, and the step S4 is repeated;
and S6, repeating S4-S5, stopping feeding the feeding machine according to the raw materials falling by the third conveying mechanism and the corresponding positions of the fully paved raw materials, and stopping the first conveying mechanism, the second conveying mechanism and the third conveying mechanism.
8. The point-type blanking ceramic raw material uniformly-mixing and tiling method according to claim 7, characterized in that: the first conveying mechanism, the second conveying mechanism and the third conveying mechanism are all belt conveyors.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011402027.5A CN112390034A (en) | 2020-12-04 | 2020-12-04 | Point-type blanking ceramic raw material uniformly-mixing and flatly-paving system and method |
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| CN202011402027.5A CN112390034A (en) | 2020-12-04 | 2020-12-04 | Point-type blanking ceramic raw material uniformly-mixing and flatly-paving system and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113998480A (en) * | 2021-09-30 | 2022-02-01 | 广西蒙娜丽莎新材料有限公司 | Multi-bin layered tiling system and method for ceramic raw materials |
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| JP2002087595A (en) * | 2000-09-08 | 2002-03-27 | Ohbayashi Corp | Powder discharging system |
| CN102030186A (en) * | 2010-11-19 | 2011-04-27 | 佛山市海天(高明)调味食品有限公司 | Drop-type feeding device |
| CN109775381A (en) * | 2019-01-25 | 2019-05-21 | 平湖旗滨玻璃有限公司 | Feed intake distribution device and its control method of glass batch |
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