CN214327839U - Automatic commodity circulation combination formula hot dip galvanizing line - Google Patents
Automatic commodity circulation combination formula hot dip galvanizing line Download PDFInfo
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- CN214327839U CN214327839U CN202120237555.3U CN202120237555U CN214327839U CN 214327839 U CN214327839 U CN 214327839U CN 202120237555 U CN202120237555 U CN 202120237555U CN 214327839 U CN214327839 U CN 214327839U
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Abstract
The utility model discloses an automatic commodity circulation combination formula hot dip galvanizing line, automatic commodity circulation combination formula hot dip galvanizing line is including the material loading finishing device, automatic acid dip pickle, automatic galvanizing rig, aftertreatment device, hanger transfer device that set gradually, and production line overall arrangement is L type corner production line, and the automatic acid dip pickle of linear type combines together with automatic galvanizing rig to the galvanizing process is the design center, uses incessant hot dip galvanizing as the basis, and make full use of zinc pot efficiency enlarges its commodity circulation throughput, guarantees the maximum production line output.
Description
Technical Field
The utility model relates to a hot dipping zinc technical field, concretely relates to automatic commodity circulation combination formula hot dipping zinc production line.
Background
Hot dip galvanization is one of the important treatments for corrosion resistance of the surface of metal components. The hot dip galvanizing production line on the market is various and has various types. Along with the continuous development of scientific technology, this trade production line type also moves ahead towards automatic, the continuous exploration on intelligent way, and at present, the current production line of this trade is because its process is complicated, and each process time is inconsistent, consequently hardly reaches full automatization operation's stage, along with the further development of scientific technology, how to use full automatization technique in whole production line and the logistics system of reasonable layout production line, is the real problem that this trade needs to solve urgently.
The travelling crane is adopted to hoist the workpiece, so that the automation degree is very low on the premise of the working condition of a workshop and the instability of the operation of workers, and in addition, the whole production line needs a large number of travelling cranes and is widely dispersed, so that the whole automatic linkage is difficult to realize; and the logistics transmission is carried out by adopting the electric hoist in some parts, workers need to walk along with the electric hoist, the operation difficulty and complexity are high, and the efficiency is also a strong idea.
SUMMERY OF THE UTILITY MODEL
In order to solve the low, required driving quantity of production line of current hot-galvanize production line degree of automation many, the dispersion is wide, hardly realizes whole automatic linkage problems, the utility model provides an automatic commodity circulation combination formula hot dip galvanizing line.
In order to realize the technical purpose, the utility model adopts the following technical scheme:
an automatic logistics combined type hot dip galvanizing production line comprises a feeding finishing device, an automatic pickling device, an automatic galvanizing device, a post-processing device and a hanger transferring device which are arranged in sequence; the feeding and arranging device comprises a first common travelling crane, and the first common travelling crane transfers the hanger to the automatic pickling device;
the automatic pickling device comprises a water-seal feeding tank, a plurality of pickling tanks and an auxiliary agent discharging tank which are sequentially arranged, wherein a sealing chamber is arranged at the upper end of the automatic pickling device, the pickling tanks are all positioned in the sealing chamber, one part of the water-seal feeding tank is positioned in the sealing chamber, the other part of the water-seal feeding tank is positioned outside the sealing chamber, one part of the auxiliary agent discharging tank is positioned in the sealing chamber, the other part of the auxiliary agent discharging tank is positioned outside the sealing chamber, the water-seal feeding tank is provided with a first material moving device which is arranged along the length direction from the water-seal feeding tank to the auxiliary agent discharging tank in sequence, the auxiliary agent discharging tank is provided with a second material moving device which is arranged along the length direction from the water-seal feeding tank to the auxiliary agent discharging tank in sequence, and the top of the sealing chamber is sequentially provided with a feeding pickling travelling crane and a discharging pickling travelling crane;
the automatic galvanizing device comprises a first row rail, a first steering unit, a second row rail, a third steering unit, a zinc pot, a fourth steering unit and a fourth row rail; the pair of first running rails are arranged above the auxiliary agent discharging pool side by side and extend to the right side along the length direction from the water seal feeding pool to the auxiliary agent discharging pool, the first steering unit is arranged on the pair of first running rails and located above the auxiliary agent discharging pool, the second steering unit is arranged on the pair of first running rails and located on the right side of the first steering unit, the second running rail is vertically connected with the pair of first running rails through the second steering unit, the third running rail is vertically connected with the pair of first running rails through the first steering unit, the third steering unit is arranged on the second running rail and located on the front side of the second steering unit, the zinc pot is arranged below the third steering unit, the fourth steering unit is arranged on the third running rail and located on the left side of the third steering unit, one end of the pair of fourth running rails is connected with the third steering unit, the other end of the pair of fourth running rails is connected with the fourth steering unit, and the fourth running rail is parallel to the first running rails;
the post-processing device comprises a cooling pool, a passivation pool and a second common travelling crane, wherein the cooling pool is arranged below the fourth steering unit, the passivation pool is arranged on the left side of the cooling pool, the cooling pool is provided with a third material moving device arranged in parallel with the fourth track, and the second common travelling crane moves in the direction parallel with the fourth track;
the hanger transfer device comprises a hanger transfer track, the hanger transfer track is arranged on the ground on the left side of the post-processing device and is parallel to the second travelling rail, and a hanger transfer trolley for transporting hangers is arranged on the hanger transfer track.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses an automatic commodity circulation combination formula hot dip galvanizing production line, including the material loading finishing device that sets gradually, automatic acid dip pickle, automatic zinc-plating device, aftertreatment device, hanger transfer device, automatic acid dip pickle relies on feeding pickling driving, ejection of compact pickling driving to carry out full-automatic pickling, and automatic zinc-plating device relies on to turn to the unit and accomplishes from auxiliary agent to zinc-plating and enter the cooling bath and cool off, and whole production line is except wearing hanging, unloading, and automatic seamless linking can all be realized to the logistics system in the production line. The whole layout of the production line is an L-shaped corner production line, the linear automatic pickling device is combined with the automatic galvanizing device, the galvanizing process is taken as a design center, the uninterrupted hot dip galvanizing is taken as a basis, the efficiency of the zinc pot is fully utilized, the logistics processing capacity is expanded, and the maximum production line yield is ensured.
Drawings
For a clear explanation of the embodiments or prior art solutions of the present invention, the drawings that are needed in the description of the embodiments or prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for a person skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is an overall plan top view of an automatic logistics combined type hot dip galvanizing production line;
FIG. 2 is a schematic view of the structure of an automatic pickling apparatus;
FIG. 3 is a schematic structural diagram of a zinc pot at a position.
In the figure: 1-1, a first common traveling crane; 2-1, sealing a feeding tank with water; 2-2, a pickling tank; 2-3, an auxiliary agent discharging tank; 2-4, sealing the chamber; 2-5, a first material moving device; 2-6, a second material moving device; 2-7, feeding, pickling and traveling; 2-8, discharging, acid washing and traveling; 3-1, a first row rail; 3-2, a first steering unit; 3-3, a second steering unit; 3-4, a second row rail; 3-5, a third row rail; 3-6, a third steering unit; 3-7, a zinc pot; 3-8, a fourth steering unit; 3-9, fourth track; 4-1, cooling the pond; 4-2, passivating the pool; 4-3, a third material moving device; 4-4, a second common traveling crane; 5-1, a hanger transfer track; 5-2, a hanger transfer trolley.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1-3, an automatic logistics combined hot dip galvanizing production line comprises a feeding and arranging device, an automatic pickling device, an automatic galvanizing device, a post-processing device, a hanger transfer device, a feeding and arranging device, an automatic pickling device and an automatic galvanizing device which are sequentially arranged and are integrally arranged in an L shape. The feeding and arranging device comprises a first common travelling crane 1-1, and the first common travelling crane 1-1 transfers the hanger to the automatic pickling device along the track;
the automatic pickling device comprises a water-sealed feeding tank 2-1, a plurality of pickling tanks 2-2 and an auxiliary agent discharging tank 2-3 which are sequentially arranged, a closed room 2-4 is arranged at the upper end of the automatic pickling device, 6 pickling tanks 2-2 are all positioned in the closed room 2-4, one part of the water-sealed feeding tank 2-1 is positioned in the closed room 2-4, the other part of the water-sealed feeding tank is positioned outside the closed room 2-4, one part of the auxiliary agent discharging tank 2-3 is positioned in the closed room 2-4, the other part of the auxiliary agent discharging tank 2-4 is positioned outside the closed room 2-4, the water-sealed feeding tank 2-1 is provided with a first material transferring device 2-5 which is arranged along the length direction from the water-sealed feeding tank 2-1 to the auxiliary agent discharging tank 2-3 in sequence, and the auxiliary agent discharging tank 2-3 is provided with a second material transferring device 2-6 which is arranged along the length direction from the water-sealed feeding tank 2-1 to the auxiliary agent discharging tank 2-3 in sequence The top of the closed room 2-4 is sequentially provided with a feeding pickling travelling crane 2-7 and a discharging pickling travelling crane 2-8, wherein the feeding pickling travelling crane 2-7 and the discharging pickling travelling crane 2-8 move along a track in the length direction from the water seal feeding pool 2-1 to the auxiliary agent discharging pool 2-3 which are sequentially arranged;
the automatic galvanizing device comprises a first traveling rail 3-1, a first steering unit 3-2, a second steering unit 3-3, a second traveling rail 3-4, a third traveling rail 3-5, a third steering unit 3-6, a zinc pot 3-7, a fourth steering unit 3-8 and a fourth traveling rail 3-9; a pair of first row rails 3-1 are arranged above the auxiliary agent discharging pool 2-3 side by side and extend to the right side along the length direction from the water seal feeding pool 2-1 to the auxiliary agent discharging pool 2-3, a first steering unit 3-2 is arranged on the pair of first row rails 3-1 and is positioned above the auxiliary agent discharging pool 2-3, a second steering unit 3-3 is arranged on the pair of first row rails 3-1 and is positioned at the right side of the first steering unit 3-2, a second row rail 3-4 is vertically connected with the pair of first row rails 3-1 through the second steering unit 3-3, a third row rail 3-5 is vertically connected with the pair of first row rails 3-1 through the first steering unit 3-2, a third steering unit 3-6 is arranged on the second row rail 3-4 and is positioned at the front side of the second steering unit 3-3, the zinc pot 3-7 is arranged below the third steering unit 3-6, the fourth steering unit 3-8 is arranged on the third row rail 3-5 and is positioned at the left side of the third steering unit 3-6, one end of a pair of fourth row rails 3-9 is connected with the third steering unit 3-6, the other end is connected with the fourth steering unit 3-8, and the fourth row rails 3-9 are parallel to the first row rails 3-1; the post-processing device comprises a cooling pool 4-1, a passivation pool 4-2 and a second common travelling crane 4-4, wherein the cooling pool 4-1 is arranged below the fourth steering unit 3-8, the passivation pool 4-2 is arranged on the left side of the cooling pool 4-1, the cooling pool 4-1 is provided with a third material moving device 4-3 arranged in parallel with the fourth travelling rail 3-9, and the second common travelling crane 4-4 moves along a track in the direction parallel with the fourth travelling rail 3-9;
the hanger transfer device comprises a hanger transfer rail 5-1, the hanger transfer rail 5-1 is arranged on the ground on the left side of the post-processing device, the hanger transfer rail 5-1 and the second traveling rail 3-4 are arranged in parallel, and a hanger transfer trolley 5-2 for transporting hangers is arranged on the hanger transfer rail 5-1.
The utility model discloses an automatic commodity circulation combination formula hot dip galvanizing production line working process as follows: the first common traveling crane 1-1 of the feeding and finishing device transfers the hanger on the hanger transfer vehicle 5-2 to the upper part of a water seal feeding tank 2-1 of an automatic pickling device in a hanging mode, transfers the hanger to a first material transfer device 2-5, transfers the hanger to the inside of a closed room 2-4 through the first material transfer device 2-5, transfers the hanger from the water seal feeding tank 2-1 to an empty pickling tank 2-2 through a feeding pickling traveling crane 2-7, and after pickling is finished, transfers the hanger to a second material transfer device 2-6 of an auxiliary agent discharging tank 2-3 through a discharging pickling traveling crane 2-8. The second material transferring device 2-6 transfers the rack to an auxiliary agent discharging pool 2-3 outside the closed room 2-4, a rail car arranged on the first running rail 3-1 lifts the rack to a specified height by using a rack rope, the rail car drives the rack to move to a second steering unit 3-3 along the first running rail 3-1, the second steering unit 3-3 turns the rail car for 90 degrees, the rail car moves to the position above a zinc pot 3-7 along the second running rail 3-4, and the rack is controlled to be immersed into the zinc pot 3-7 for galvanizing. After galvanizing is finished, the rail car lifts the hanger to the designated height again, 90-degree steering is carried out on the rail car through the third steering unit 3-6, the rail car moves to the position above the cooling pool 4-1 along the fourth running rail 3-9, the hanger is transferred into the cooling pool 4-1, the rail car after transferring the hanger is subjected to 90-degree steering through the fourth steering unit 3-8 and then moves to the first steering unit 3-2 along the third running rail 3-5, 90-degree steering is carried out through the first steering unit 3-2, and next galvanizing operation is carried out. Automatic galvanization is realized through a first steering unit 3-2, a second steering unit 3-3, a third steering unit 3-6, a fourth steering unit 3-8, a first traveling rail 3-1, a second traveling rail 3-4, a third traveling rail 3-5 and a fourth traveling rail 3-9. After the cooling in the cooling pool 4-1 is completed, the third material moving device 4-3 transfers the rack to the left end of the cooling pool 4-1, the second common traveling crane 4-4 transfers the rack to the passivation pool 4-2, after the passivation in the passivation pool 4-2 is completed, the second common traveling crane 4-4 transfers the rack to the blanking area to unload the materials, then the second common traveling crane 4-4 transfers the empty rack to the position above the rack transfer track 5-1 and transfers the empty rack to the rack transfer trolley 5-2, and the rack transfer trolley 5-2 transfers the empty rack to the material loading finishing device to be loaded, so that a complete closed loop logistics system is realized.
Claims (4)
1. An automatic logistics combined type hot dip galvanizing production line is characterized in that: comprises a feeding and arranging device, an automatic pickling device, an automatic galvanizing device, a post-processing device and a hanger transferring device which are arranged in sequence;
the feeding and finishing device comprises a first common travelling crane (1-1), and the first common travelling crane (1-1) transfers the hanger to the automatic pickling device; the automatic acid cleaning device comprises a water seal feeding tank (2-1), a plurality of acid cleaning tanks (2-2) and an auxiliary agent discharging tank (2-3), wherein the water seal feeding tank (2-1), the acid cleaning tanks (2-2) and the auxiliary agent discharging tank (2-3) are sequentially arranged, the upper end of the automatic acid cleaning device is provided with a sealed chamber (2-4), the acid cleaning tanks (2-2) are all positioned in the sealed chamber (2-4), one part of the water seal feeding tank (2-1) is positioned in the sealed chamber (2-4), the other part of the water seal feeding tank (2-1) is positioned outside the sealed chamber (2-4), the water seal feeding tank (2-1) is provided with a first material moving device (2-5) which is arranged along the length direction from the water seal feeding tank (2-1) to the auxiliary agent discharging tank (2-3), the auxiliary agent discharging tank (2-3) is provided with a second material moving device (2-6) which is arranged along the length direction and sequentially arranged from the water seal feeding tank (2-1) to the auxiliary agent discharging tank (2-3), and the top of the closed room (2-4) is sequentially provided with a feeding acid pickling travelling crane (2-7) and a discharging acid pickling travelling crane (2-8);
the automatic galvanizing device comprises a first row rail (3-1), a first steering unit (3-2), a second steering unit (3-3), a second row rail (3-4), a third row rail (3-5), a third steering unit (3-6), a zinc pot (3-7), a fourth steering unit (3-8) and a fourth row rail (3-9); a pair of first running rails (3-1) are arranged above the auxiliary agent discharging pool (2-3) side by side and extend to the right side along the length direction from the water seal feeding pool (2-1) to the auxiliary agent discharging pool (2-3) in sequence, the first steering unit (3-2) is arranged on the pair of first running rails (3-1) and is positioned above the auxiliary agent discharging pool (2-3), the second steering unit (3-3) is arranged on the pair of first running rails (3-1) and is positioned at the right side of the first steering unit (3-2), the second running rail (3-4) is vertically connected with the pair of first running rails (3-1) through the second steering unit (3-3), the third running rail (3-5) is vertically connected with the pair of first running rails (3-1) through the first steering unit (3-2), the third steering unit (3-6) is arranged on the second row rail (3-4) and located on the front side of the second steering unit (3-3), the zinc pot (3-7) is arranged below the third steering unit (3-6), the fourth steering unit (3-8) is arranged on the third row rail (3-5) and located on the left side of the third steering unit (3-6), one end of each of a pair of fourth row rails (3-9) is connected with the third steering unit (3-6), the other end of each of the pair of fourth row rails (3-9) is connected with the fourth steering unit (3-8), and the fourth row rails (3-9) are parallel to the first row rails (3-1);
the post-treatment device comprises a cooling pool (4-1), a passivation pool (4-2) and a second common travelling crane (4-4), wherein the cooling pool (4-1) is arranged below a fourth steering unit (3-8), the passivation pool (4-2) is arranged on the left side of the cooling pool (4-1), the cooling pool (4-1) is provided with a third material moving device (4-3) which is arranged in parallel with a fourth travelling rail (3-9), and the second common travelling crane (4-4) moves in the direction parallel with the fourth travelling rail (3-9);
the hanger transfer device comprises a hanger transfer track (5-1), the hanger transfer track (5-1) is arranged on the ground on the left side of the post-processing device, the hanger transfer track (5-1) and a second traveling rail (3-4) are arranged in parallel, and a hanger transfer trolley (5-2) for transporting hangers is arranged on the hanger transfer track (5-1).
2. The automated logistics combined type hot dip galvanizing line according to claim 1, wherein: the rail car moving along the running rail is arranged on the running rail.
3. The automated logistics combined type hot dip galvanizing line according to claim 1, wherein: the feeding finishing device, the automatic pickling device and the automatic galvanizing device are integrally arranged in an L shape.
4. The automated logistics combined type hot dip galvanizing line according to claim 1, wherein: the number of the pickling baths (2-2) in the closed room (2-4) is 6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120237555.3U CN214327839U (en) | 2021-01-28 | 2021-01-28 | Automatic commodity circulation combination formula hot dip galvanizing line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120237555.3U CN214327839U (en) | 2021-01-28 | 2021-01-28 | Automatic commodity circulation combination formula hot dip galvanizing line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214327839U true CN214327839U (en) | 2021-10-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120237555.3U Active CN214327839U (en) | 2021-01-28 | 2021-01-28 | Automatic commodity circulation combination formula hot dip galvanizing line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214327839U (en) |
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2021
- 2021-01-28 CN CN202120237555.3U patent/CN214327839U/en active Active
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