CN214326634U - Combined aluminum plate crimping machine - Google Patents
Combined aluminum plate crimping machine Download PDFInfo
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- CN214326634U CN214326634U CN202120140356.0U CN202120140356U CN214326634U CN 214326634 U CN214326634 U CN 214326634U CN 202120140356 U CN202120140356 U CN 202120140356U CN 214326634 U CN214326634 U CN 214326634U
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Abstract
The utility model discloses a combined aluminum plate crimping machine, which comprises a frame, a motor and a rotating shaft; the motor drives the rotating shaft to rotate on the frame; a winding cylinder for winding the aluminum plate is arranged on the rotating shaft; shaping mechanisms are arranged on two sides of the winding drum; the shaping mechanism strikes the end face of the aluminum plate coil in a reciprocating manner on one side of the winding drum; the rack is also provided with a detection mechanism; the detection mechanism is used for detecting the winding thickness; the utility model discloses the crimping machine that the technical scheme who takes had solved current rolling usefulness can not carry out timely detection to rolling thickness to and the both ends unevenness that appears the aluminium book easily at the rolling in-process leads to rolling efficiency to receive the problem of influence.
Description
Technical Field
The utility model relates to an aluminum products processing field, concretely relates to modular aluminum plate crimping machine.
Background
The raw material of the aluminum strip is pure aluminum or aluminum alloy cast-rolled aluminum coils and hot-rolled aluminum coils, the pure aluminum or aluminum alloy cast-rolled aluminum coils and the hot-rolled aluminum coils are rolled into sheet aluminum coils with different thicknesses and widths by a cold rolling mill, and then the aluminum strip is further cut into aluminum strip plates with fixed width and fixed length according to the application and actual requirements; the aluminum plate is light in material, an oxide film can be generated on the outer side of the aluminum plate, and the aluminum plate has good corrosion resistance. Therefore, the aluminum plate has wide application in places such as lighting lamps, solar reflectors, building appearances, ceilings and walls of indoor decoration and the like. In order to facilitate the packaging and transportation of the aluminum plate, the aluminum plate is usually rolled after the aluminum plate is processed, and the aluminum plate is wound on a winding drum by a crimping machine. The crimping machine of current rolling usefulness can not carry out timely detection to rolling thickness for the easy emergence load overload's of take-up section of thick bamboo and pivot condition, and lead to the problem that the product is not conform to the regulation easily. In addition, the effect principle of crimping machine is that motor drive pivot and the epaxial winding drum of pivot rotate to draw aluminum plate and convolute on the winding drum, but the problem that the both ends unevenness of the aluminium book appears easily in the rolling in-process leads to influencing the rolling effect of product.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a modular aluminum plate crimping machine solves the crimping machine of current rolling usefulness and can not carry out timely detection to rolling thickness to and the both ends unevenness that appears the aluminium book easily at the rolling in-process leads to rolling efficiency to receive the problem of influence.
In order to solve the technical problem, the utility model adopts the following technical scheme: a combined aluminum plate crimping machine comprises a frame, a motor and a rotating shaft; the motor drives the rotating shaft to rotate on the frame; a winding cylinder for winding the aluminum plate is arranged on the rotating shaft; shaping mechanisms are arranged on two sides of the winding drum; the shaping mechanism strikes the end face of the aluminum plate coil in a reciprocating manner on one side of the winding drum; the rack is also provided with a detection mechanism; the detection mechanism is used for detecting the winding thickness;
furthermore, the detection mechanism comprises an infrared generator, an infrared receiver and a signal processor; the infrared generator is arranged on one side of the frame; the infrared receiver is arranged on the other side of the frame relative to the infrared generator; the infrared receiver is connected with the signal processor;
furthermore, a first mounting groove is formed in one side of the rack corresponding to the infrared generator; a second mounting groove is formed in the other side of the rack corresponding to the infrared receiver; transparent covers are hinged to the first mounting groove and the second mounting groove;
furthermore, the detection mechanism also comprises an audible and visual alarm; the audible and visual alarm is connected with the signal processor;
furthermore, the shaping mechanism comprises a cylinder, a telescopic rod, a connecting part and a shaping plate; the air cylinder is fixedly arranged on one side of the rack; one end of the telescopic rod is connected with the air cylinder; the other end of the telescopic rod is connected with the connecting part; the connecting part is connected with the shaping plate;
furthermore, the shaping plate is provided with a through hole; the inner diameter of the through hole is larger than the outer diameter of the rotating shaft;
furthermore, a damping ring extends from the edge of the shaping plate, which is close to one side surface of the winding cylinder; the section of the damping ring is horn-shaped;
furthermore, the connecting part comprises a first mounting plate, a second mounting plate and an elastic part; one end of the elastic piece is connected with the first mounting plate; the other end of the elastic piece is connected with the second mounting plate; the first mounting plate is connected with the telescopic rod; the second mounting plate is connected with the shaping plate;
a first mounting hole is formed in the second mounting plate; the shaping plate is provided with a second mounting hole corresponding to the first mounting hole; at least two second mounting holes are uniformly distributed on the shaping plate.
Compared with the prior art, the beneficial effects of the utility model are one of following at least:
1. the detection device can be arranged above or below the winding drum and is used for detecting the thickness of the aluminum coil wound by the winding drum, and when the aluminum coil is wound to a preset thickness, the detection device is favorable for timely detection and timely winding of the wound aluminum coil, so that overload of the winding drum and a rotating shaft is avoided, and the service cycle is effectively prolonged;
2. the rolling thickness can be detected in time, and the product can meet the processing regulation;
3. the shaping mechanisms are movably arranged on two sides of the winding cylinder, and the shaping mechanisms strike the end faces of the aluminum plate rolls in a reciprocating mode, so that the aluminum rolls wound are favorably arranged continuously in the winding process, the protruding aluminum plates are favorably folded into the aluminum rolls, the flatness of the two end faces of the aluminum rolls is favorably improved, and the winding efficiency is favorably improved.
Drawings
Fig. 1 is a front view structure diagram of the present invention.
Fig. 2 is the schematic structural diagram of the shaping mechanism of the present invention.
Fig. 3 is a schematic view of a connecting portion structure.
In the drawings: 1. a frame; 2. a motor; 3. a rotating shaft; 4. winding the roll; 5. a shaping mechanism; 6. a detection mechanism; 7. an infrared generator; 8. an infrared receiver; 9. a signal processor; 10. a first mounting groove; 11. a second mounting groove; 12. a transparent cover; 13. an audible and visual alarm; 14. a cylinder; 15. a telescopic rod; 16. shaping plates; 17. a connecting portion; 171. a first mounting plate; 172. an elastic member; 173. a second mounting plate; 18. a damping ring.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1: as shown in fig. 1 to 3, a combined aluminum plate curling machine includes a frame 1, a motor 2 and a rotating shaft 3; the motor 2 drives the rotating shaft 3 to rotate on the frame 1; a winding cylinder 4 for winding the aluminum plate is arranged on the rotating shaft 3; both sides of the winding drum 4 are provided with shaping mechanisms 5; the shaping mechanism 5 strikes the end surface of the aluminum plate coil in a reciprocating manner on one side of the winding drum 4; the rack 1 is also provided with a detection mechanism 6; the detection mechanism 6 is used for detecting the winding thickness; in this embodiment, the frame 1, the motor 2, the rotating shaft 3 and the winding drum 4 are all conventional products purchased from the market, and any reasonable structure and installation mode can be selected according to needs.
The detection device can be arranged above or below the winding drum 4 and is used for detecting the thickness of the aluminum coil wound by the winding drum 4, and when the aluminum coil is wound to a preset thickness, the detection device is favorable for timely detection and timely winding of the wound aluminum coil, so that overload of the winding drum 4 and the rotating shaft 3 is avoided, and the service cycle is effectively prolonged; the rolling thickness can be detected in time, and the product can meet the processing regulation; the shaping mechanism 5 is movably arranged on two sides of the winding drum 4, the shaping mechanism 5 is used for striking the end face of the aluminum plate coil in a reciprocating mode, the aluminum coil wound in a winding mode is favorably arranged continuously in the winding process, the protruding aluminum plate is favorably folded into the aluminum coil, the flatness of two end faces of the aluminum coil is favorably improved, and the winding efficiency is favorably improved.
The detection mechanism 6 comprises an infrared generator 7, an infrared receiver 8 and a signal processor 9; the infrared generator 7 is arranged on one side of the frame 1; the infrared receiver 8 is arranged on the other side of the rack 1 relative to the infrared generator 7; the infrared receiver 8 is connected with the signal processor 9; in this embodiment, the infrared generator 7, the infrared receiver 8 and the signal processor 9 are all conventional commercially available products, and any reasonable structure and installation mode can be selected as required; in this embodiment, the infrared receiver 8 and the model processor are electrically connected by a conventional method, and a reasonable circuit can be arranged in the rack 1; in this embodiment, the infrared generator 7 and the infrared receiver 8 of the detection mechanism 6 are arranged horizontally, so that the infrared receiver 8 can receive the infrared signal of the infrared generator 7; in this embodiment, the detection mechanism 6 may be disposed above the winding drum 4, below the winding drum 4, or a group of detection mechanisms may be disposed on both the upper and lower sides, which is beneficial to improving the accuracy of detection; the infrared generator 7 and the infrared receiver 8 are horizontally arranged on two sides of the frame 1 correspondingly; when the aluminum coil is wound to a certain thickness, the aluminum coil is blocked between the infrared generator 7 and the infrared receiver 8 to block the transmission of infrared signals; the signal processing element transmits a signal to the operating system or the alarm, so that the operating worker can be reminded, the phenomenon that the rotating shaft 3 and the winding drum 4 continue to be wound to cause overload is avoided, and the winding thickness can be quickly and accurately detected to reach the upper limit. When the device is installed, the detection mechanism 6 can be reasonably arranged at a proper height position according to needs.
A first mounting groove 10 is formed in one side of the rack 1 corresponding to the infrared generator 7; a second mounting groove 11 is formed in the other side of the rack 1 corresponding to the infrared receiver 8; the first mounting groove 10 and the second mounting groove 11 are both hinged with a transparent cover 12; in this embodiment, the infrared generator 7 is installed in the first installation groove 10 in a conventional fixing manner and connected to a reasonable power supply, and in this embodiment, the infrared generator 7 is installed in the second installation groove 11 in a conventional fixing manner and connected to a reasonable power supply; in the embodiment, the first mounting groove 10 and the second mounting groove 11 are arranged, so that the infrared generator 7 and the infrared receiver 8 can be accommodated in the rack 1, the electronic element can be prevented from protruding on the surface of the rack 1, and the electronic element can be protected; in this embodiment, the transparent cover 12 is beneficial for protecting the electronic components without affecting the transmission of infrared signals; in this embodiment, the transparent cover 12 is made of a conventional material with a certain mechanical strength, and any reasonable material can be selected according to the requirement; in this embodiment, the transparent cover 12 and the edges of the first and second mounting grooves 10 and 11 are connected by conventional hinge connectors, and any reasonable hinge connector, such as a hinge, can be selected as required.
The detection mechanism 6 also comprises an audible and visual alarm 13; the audible and visual alarm 13 is connected with the signal processor 9; in the embodiment, the audible and visual alarm 13 is a conventional commercially available product, and any reasonable structure and connection installation mode can be selected according to needs; in the embodiment in the market, the signal processor 9 is beneficial to converting infrared signals into other signal sources and transmitting the infrared signals to the audible and visual alarm 13, and is beneficial to turning on and off the audible and visual alarm 13 and timely reminding an operator of timely reel change.
The shaping mechanism 5 comprises a cylinder 14, an expansion link 15, a connecting part 17 and a shaping plate 16; the air cylinder 14 is fixedly arranged on one side of the frame 1; one end of the telescopic rod 15 is connected with the air cylinder 14; the other end of the telescopic rod 15 is connected with a connecting part 17; the connecting part 17 is connected with the shaping plate 16; in this embodiment, the cylinder 14 is a conventional electric cylinder 14 available in the market and electrically connected to an external power supply, and any one of reasonable models, structures and installation modes can be selected according to needs; in this embodiment, the telescopic rod 15 is a telescopic rod 15 structure of a conventional matching cylinder 14, and is connected with the cylinder 14 in a conventional connection manner; the telescopic rod 15 is connected to the shaping plate 16 by a connecting portion 17. The cylinder 14 drives the telescopic rod 15 to stretch and reciprocate, so that the shaping plate 16 can be driven to reciprocate on one side of the winding cylinder 4, the end face of the aluminum roll can be continuously hit by the shaping plate 16 in the winding process, the protruding aluminum plate can be folded into the aluminum roll, the flatness of the two end faces of the aluminum roll can be improved, and the winding efficiency can be improved; in this embodiment, the shaping plate 16 is made of a conventional material having a certain mechanical strength, and any reasonable material can be selected according to the requirement.
The shaping plate 16 is provided with a through hole; the inner diameter of the through hole is larger than the outer diameter of the rotating shaft 3; in this embodiment, the through hole is favorable to the pivot 3 to pass through, is favorable to avoiding the reciprocal rotation that influences the pivot 3 of shaping plate 16, is favorable to improving the stability of structure.
A damping ring 18 extends from the edge of the shaping plate 16 close to one side surface of the winding drum 4; the section of the damping ring 18 is horn-shaped; in this embodiment, the damping ring 18 is made of conventional elastic material with certain mechanical strength, and any reasonable material can be selected according to the requirement; in the embodiment, the damping ring 18 is beneficial to reducing impact when the aluminum coil is hit, and is beneficial to avoiding damage; in this embodiment, the damping ring 18 is formed in a horn shape, which is beneficial to improving the shaping range of the shaping plate 16 and the shaping efficiency; in this embodiment, flood, the plastic mechanism 5 at 4 both ends of winding drum hits the frequency setting and unifies for being good, can adopt conventional market to purchase control system, and PLC system for example controls, is favorable to improving plastic efficiency.
The connecting portion 17 includes a first mounting plate 171, a second mounting plate 173, and an elastic member 172; one end of the elastic member 172 is connected to the first mounting plate 171; the other end of the elastic member 172 is connected with a second mounting plate 173; the first mounting plate 171 is connected with the telescopic rod 15; the second mounting plate 173 is connected to the shaping plate 16; in this embodiment, the first mounting plate 171 and the second mounting plate 173 are made of conventional materials with certain mechanical strength, and any reasonable material can be selected according to the requirement; in this embodiment, the elastic member 172 is a conventional commercially available spring having a certain mechanical strength and elastic deformation force, and any reasonable connection mode of the spring structure can be selected as required; in this embodiment, the first mounting plate 171 and the second mounting plate 173 are connected through elastic connection, which is beneficial to the connection portion 17 to have appropriate deformation force and anti-seismic force, and is beneficial to reducing impact and influence on the telescopic rod 15 when the aluminum coil is hit; in this embodiment, the first mounting plate 171 is convenient for being connected with the end of the telescopic rod 15, and the second mounting plate 173 is favorable for being connected with the shaping plate 16, which is favorable for improving the stability of the structure and the convenience and flexibility of assembly and disassembly.
A first mounting hole is formed in the second mounting plate 173; the shaping plate 16 is provided with a second mounting hole corresponding to the first mounting hole; at least two second mounting holes are uniformly distributed on the shaping plate 16; in this embodiment, the first mounting hole and the second mounting hole can be connected by using a conventional fixed connecting piece, such as a commercially available bolt and nut; at shaping plate 16 evenly distributed has two at least mounting panels, is favorable to connecting multiunit telescopic link 15 and cylinder 14 on shaping plate 16 as required, is favorable to stably releasing shaping plate 16 as required, is favorable to improving plastic efficiency.
Although the invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this invention. More specifically, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.
Claims (9)
1. A combined aluminum plate crimping machine comprises a frame (1), a motor (2) and a rotating shaft (3); the motor (2) drives the rotating shaft (3) to rotate on the rack (1); the method is characterized in that: a winding drum (4) for winding the aluminum plate is arranged on the rotating shaft (3); shaping mechanisms (5) are arranged on two sides of the winding drum (4); the shaping mechanism (5) strikes the end surface of the aluminum plate coil in a reciprocating manner on one side of the winding drum (4); the rack (1) is also provided with a detection mechanism (6); the detection mechanism (6) is used for detecting the winding thickness.
2. The combined aluminum plate crimping machine of claim 1, wherein: the detection mechanism (6) comprises an infrared generator (7), an infrared receiver (8) and a signal processor (9); the infrared generator (7) is arranged on one side of the rack (1); the infrared receiver (8) is arranged on the other side of the rack (1) relative to the infrared generator (7); the infrared receiver (8) is connected with the signal processor (9).
3. The combined aluminum plate crimping machine of claim 2, wherein: a first mounting groove (10) is formed in one side of the rack (1) corresponding to the infrared generator (7); a second mounting groove (11) is formed in the other side of the rack (1) corresponding to the infrared receiver (8); and transparent covers (12) are hinged to the first mounting groove (10) and the second mounting groove (11).
4. The combined aluminum plate crimping machine of claim 2, wherein: the detection mechanism (6) also comprises an audible and visual alarm (13); and the audible and visual alarm (13) is connected with the signal processor (9).
5. The combined aluminum plate crimping machine of claim 1, wherein: the shaping mechanism (5) comprises a cylinder (14), an expansion rod (15), a connecting part (17) and a shaping plate (16); the air cylinder (14) is fixedly arranged on one side of the rack (1); one end of the telescopic rod (15) is connected with the air cylinder (14); the other end of the telescopic rod (15) is connected with the connecting part (17); the connecting part (17) is connected with the shaping plate (16).
6. The combined aluminum plate crimping machine of claim 5, wherein: the shaping plate (16) is provided with a through hole; the inner diameter of the through hole is larger than the outer diameter of the rotating shaft (3).
7. The combined aluminum plate crimping machine of claim 6, wherein: a damping ring (18) extends from the edge of the shaping plate (16) close to one side surface of the winding drum (4); the section of the damping ring (18) is horn-shaped.
8. The combined aluminum plate crimping machine of claim 5, wherein: the connecting part (17) comprises a first mounting plate (171), a second mounting plate (173) and an elastic piece (172); one end of the elastic piece (172) is connected with the first mounting plate (171); the other end of the elastic piece (172) is connected with a second mounting plate (173); the first mounting plate (171) is connected with the telescopic rod (15); the second mounting plate (173) is connected to the shaping plate (16).
9. The combined aluminum plate crimping machine of claim 8, wherein: a first mounting hole is formed in the second mounting plate (173); a second mounting hole is formed in the shaping plate (16) corresponding to the first mounting hole; at least two second mounting holes are uniformly distributed on the shaping plate (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120140356.0U CN214326634U (en) | 2021-01-19 | 2021-01-19 | Combined aluminum plate crimping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120140356.0U CN214326634U (en) | 2021-01-19 | 2021-01-19 | Combined aluminum plate crimping machine |
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| Publication Number | Publication Date |
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| CN214326634U true CN214326634U (en) | 2021-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120140356.0U Active CN214326634U (en) | 2021-01-19 | 2021-01-19 | Combined aluminum plate crimping machine |
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| CN (1) | CN214326634U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115504331A (en) * | 2022-10-17 | 2022-12-23 | 哈工科讯(沈阳)智能工业技术有限公司 | Winding device and method for producing stranded wires |
-
2021
- 2021-01-19 CN CN202120140356.0U patent/CN214326634U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115504331A (en) * | 2022-10-17 | 2022-12-23 | 哈工科讯(沈阳)智能工业技术有限公司 | Winding device and method for producing stranded wires |
| CN115504331B (en) * | 2022-10-17 | 2024-07-16 | 哈工科讯(沈阳)智能工业技术有限公司 | Winding device and method for multi-strand stranded wire production |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20221012 Address after: 100 meters south of the intersection of 310 National Road and Wenchang Road, Gongyi City Industrial Cluster Zone, Zhengzhou City, Henan Province, 450000 Road West Patentee after: Gongyi Longda Aluminum Co.,Ltd. Address before: 450000 Zhitian Zhen Zhaigou Cun, Gongyi City, Zhengzhou City, Henan Province Patentee before: Henan Light Research Technology Co.,Ltd. |
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| TR01 | Transfer of patent right |