CN220011634U - A PE film winding mechanism with static elimination structure - Google Patents
A PE film winding mechanism with static elimination structure Download PDFInfo
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Abstract
本实用新型涉及PE膜生产设备技术领域,具体地说,涉及一种带除静电结构的PE膜收卷机构,包括固定机构,固定机构包括固定平板,固定平板顶面设有两块平行设置的固定杆,两块固定杆之间安装有收卷装置,两块固定杆之间于收卷装置的正上方设有除静电机构。该带除静电结构的PE膜收卷机构,通过在固定杆上加装铰接的转动杆,使得安装在两根拓宽板上的安装板能够改变自身的角度,使得静电消除器的照射角度能够根据收卷装置与压辊摊平等设备高度差进行调整,通过拓宽板上的板块通孔,使得静电消除器的照射高度也能进行调整,整体机构简单,加装方便。
The utility model relates to the technical field of PE film production equipment. Specifically, it relates to a PE film winding mechanism with a static elimination structure, which includes a fixing mechanism. The fixing mechanism includes a fixing plate. The top surface of the fixing plate is provided with two parallel plates. Fixed rod, a rewinding device is installed between the two fixed rods, and a static elimination mechanism is installed between the two fixed rods directly above the rewinding device. The PE film winding mechanism with static elimination structure installs a hinged rotating rod on the fixed rod, so that the installation plate installed on the two widening plates can change its own angle, so that the irradiation angle of the static eliminator can be adjusted according to the The height difference between the winding device and the pressure roller spreader can be adjusted. By widening the plate through holes on the board, the irradiation height of the static eliminator can also be adjusted. The overall mechanism is simple and easy to install.
Description
技术领域Technical field
本实用新型涉及PE膜生产设备技术领域,具体地说,涉及一种带除静电结构的PE膜收卷机构。The utility model relates to the technical field of PE film production equipment, specifically to a PE film winding mechanism with a static elimination structure.
背景技术Background technique
在PE膜生产的过程中,需要对加工后PE膜进行收卷,在快速收放卷的过程中,物料与辊之间会产生大量的摩擦、剥离、挤压,使物体表面积聚不同电性的静电荷,且随速度增加和时长增加静电值不断累积,造成很严重的静电问题,一般会在收放卷夹角处距离产品一定距离上安装静电消除器,但是现有的收卷机构本身并不自带静电消除器,且加装静电消除器时,不同生产车间收卷机构和对应的压辊摊平等设备高度不同,导致收放卷的夹角位置不同,给静电消除器的安装带来困难。In the process of PE film production, the processed PE film needs to be rolled up. During the rapid rewinding and unwinding process, a large amount of friction, peeling, and extrusion will occur between the material and the roller, causing different electrical properties to accumulate on the surface of the object. The static charge accumulates with the increase of speed and time, causing serious static electricity problems. Generally, a static eliminator is installed at a certain distance from the product at the angle of the rewinding and unwinding. However, the existing rewinding mechanism itself It does not come with a static eliminator, and when installing a static eliminator, the heights of the winding mechanisms and corresponding pressure rollers and other equipment in different production workshops are different, resulting in different angles for the rewinding and unwinding, which poses problems for the installation of the static eliminator. Come difficult.
授权公告号为CN216072312U的实用新型专利公开了一种生产PE膜用收卷机构,包括底板,底板上端前部安装有两个第一支架,第一支架下端均安装有安装座,第一支架均通过安装座与底板固定连接,左侧第一支架右侧中部安装有安装框架,安装框架内部安装有感应器,第一支架上端均安装有翻盖,翻盖后端均安装有第一铰链。The utility model patent with the authorization announcement number CN216072312U discloses a winding mechanism for producing PE film, which includes a bottom plate. Two first brackets are installed on the upper front of the bottom plate. Mounting seats are installed on the lower ends of the first brackets. The mounting base is fixedly connected to the bottom plate. A mounting frame is installed in the middle of the right side of the first bracket on the left side. A sensor is installed inside the mounting frame. A flip cover is installed on the upper end of the first bracket, and a first hinge is installed on the rear end of the flip cover.
虽然该技术方案通过左侧第一支架内侧安装有安装框架,安装框架右侧中部安装有感应器,感应器与驱动机电连接,收卷筒在收卷到一定量时,会被感应器勘测到,当感应器勘测到收卷筒外侧的PE膜时,可自动电联驱动机关闭,停止收卷筒进行收卷,使收卷好的PE膜长度均等,减少误差,使PE膜适用于批量生产,提高收卷机构的实用性和准确性,但是该设备没有加装静电消除器,没有办法解决在快速收放卷的过程中,PE膜因为摩擦、剥离、挤压造成的静电问题。鉴于此,我们提出一种带除静电结构的PE膜收卷机构。Although this technical solution has an installation frame installed inside the first bracket on the left, a sensor is installed in the middle of the right side of the installation frame, and the sensor is electrically connected to the driving motor. When the winding drum is rolled up to a certain amount, it will be detected by the sensor. , when the sensor detects the PE film outside the rewinding drum, it can automatically shut down the electric drive machine and stop the rewinding drum for rewinding, so that the length of the rewinding PE film is equal, reducing errors, and making the PE film suitable for batch production. Production, improve the practicality and accuracy of the rewinding mechanism, but the equipment is not equipped with a static eliminator, and there is no way to solve the static problem caused by friction, peeling, and extrusion of the PE film during the rapid rewinding and unwinding process. In view of this, we propose a PE film winding mechanism with a static elimination structure.
实用新型内容Utility model content
本实用新型的目的在于提供一种带除静电结构的PE膜收卷机构,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a PE film winding mechanism with a static elimination structure to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the present utility model provides the following technical solutions:
一种带除静电结构的PE膜收卷机构,包括固定机构,所述固定机构包括固定平板,所述固定平板顶面设有两块平行设置的固定杆,两块所述固定杆之间安装有收卷装置;A PE film winding mechanism with a static elimination structure, including a fixing mechanism. The fixing mechanism includes a fixing plate. The top surface of the fixing plate is provided with two parallel fixing rods. The two fixing rods are installed between them. There is a rewinding device;
所述收卷装置包括转动连接在两块所述固定杆之间的转轴,所述转轴外部固定套设有收卷筒;The rewinding device includes a rotating shaft rotatably connected between two fixed rods, and a rewinding drum is provided in an outer fixed sleeve of the rotating shaft;
两块所述固定杆之间于所述收卷装置的正上方设有除静电机构,所述除静电机构包括底部圆板铰接于所述固定杆外壁面圆弧顶端圆心位置处的转动杆,所述转动杆顶部连接有拓宽板,两块所述拓宽板之间连接有安装板,所述安装板底部安装有静电消除器。A static elimination mechanism is provided between the two fixed rods directly above the rewinding device. The static elimination mechanism includes a rotating rod with a bottom circular plate hinged to the center position of the arc top of the outer wall surface of the fixed rod. A widening plate is connected to the top of the rotating rod, a mounting plate is connected between the two widening plates, and a static eliminator is installed at the bottom of the mounting plate.
作为优选,所述固定杆焊接固定在所述固定平板的顶面上,所述固定杆圆弧顶端靠近边缘处开设有若干呈圆周分布且左右贯通的限位螺纹孔。Preferably, the fixed rod is welded and fixed on the top surface of the fixed flat plate, and a plurality of circumferentially distributed and penetrating left and right limiting threaded holes are opened near the edge of the arc top of the fixed rod.
作为优选,所述转轴的其中一端穿过对应所述固定杆侧壁后同轴连接有电机,所述电机通过螺栓固定连接在所述固定杆的外壁面上。Preferably, one end of the rotating shaft passes through the side wall corresponding to the fixed rod and is coaxially connected to a motor, and the motor is fixedly connected to the outer wall surface of the fixed rod through bolts.
作为优选,所述转动杆中部开设有与所述限位螺纹孔尺寸相适配的杆件通孔,所述杆件通孔和对应所述限位螺纹孔的内部设有用于固定所述转动杆位置的螺栓。Preferably, a rod through hole matching the size of the limiting threaded hole is opened in the middle of the rotating rod, and the interior of the rod through hole and corresponding to the limiting threaded hole is provided with a rod for fixing the rotating rod. Rod position bolt.
作为优选,所述拓宽板焊接固定在所述转动杆的顶端上,所述拓宽板上开设有若干两两一组线性排列且左右贯通的板块通孔。Preferably, the widening plate is welded and fixed on the top of the rotating rod, and the widening plate is provided with a plurality of plate through holes arranged linearly in groups of two and penetrating left and right.
作为优选,所述安装板的两端分别通过螺栓固定连接在对应所述拓宽板的内壁面上,所述安装板的底面开设有若干条纵向截面呈T形的滑槽。Preferably, both ends of the mounting plate are fixedly connected to the inner wall surface corresponding to the widening plate through bolts, and a plurality of T-shaped slide grooves with longitudinal cross-sections are provided on the bottom surface of the mounting plate.
作为优选,所述静电消除器顶部热熔连接有若干条与所述滑槽数量相同、位置一一对应且尺寸相适配的滑条。Preferably, the top of the static eliminator is hot-melt-connected with a number of slide bars that are the same number as the slide grooves, corresponding to one-to-one positions and matching in size.
与现有技术相比,本实用新型的有益效果是:Compared with the existing technology, the beneficial effects of this utility model are:
该带除静电结构的PE膜收卷机构,通过在固定杆上加装铰接的转动杆,使得安装在两根拓宽板上的安装板能够改变自身的角度,使得静电消除器的照射角度能够根据收卷装置与压辊摊平等设备高度差进行调整,通过拓宽板上的板块通孔,使得静电消除器的照射高度也能进行调整,整体机构简单,加装方便。The PE film winding mechanism with static elimination structure installs a hinged rotating rod on the fixed rod, so that the installation plate installed on the two widening plates can change its own angle, so that the irradiation angle of the static eliminator can be adjusted according to the The height difference between the winding device and the pressure roller spreader can be adjusted. By widening the plate through holes on the board, the irradiation height of the static eliminator can also be adjusted. The overall mechanism is simple and easy to install.
附图说明Description of the drawings
图1为实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为实用新型中固定机构的结构示意图;Figure 2 is a schematic structural diagram of the fixing mechanism in the utility model;
图3为实用新型中收卷装置的结构拆分图;Figure 3 is an exploded view of the structure of the winding device in the utility model;
图4为实用新型中除静电机构的结构拆分图;Figure 4 is an exploded view of the structure of the static electricity elimination mechanism in the utility model;
图5为实用新型中A部分的放大示意图。Figure 5 is an enlarged schematic diagram of part A of the utility model.
图中:In the picture:
1、固定机构;10、固定平板;11、固定杆;110、限位螺纹孔;1. Fixed mechanism; 10. Fixed plate; 11. Fixed rod; 110. Limiting threaded hole;
2、收卷装置;20、转轴;21、收卷筒;22、电机;2. Rewinding device; 20. Rotating shaft; 21. Rewinding drum; 22. Motor;
3、除静电机构;30、转动杆;301、杆件通孔;31、拓宽板;311、板块通孔;32、安装板;320、滑槽;33、静电消除器;34、滑条。3. Static elimination mechanism; 30. Rotating rod; 301. Rod through hole; 31. Broadening plate; 311. Plate through hole; 32. Mounting plate; 320. Slide; 33. Static eliminator; 34. Slider.
具体实施方式Detailed ways
下面将结合本实用新型中的附图,对本实用新型中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the present utility model will be described clearly and completely below with reference to the accompanying drawings of the present utility model. Obviously, the described embodiments are only some of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
请参阅图1-图5,本实施例提供一种技术方案:Please refer to Figures 1 to 5. This embodiment provides a technical solution:
一种带除静电结构的PE膜收卷机构,包括固定机构1,固定机构1包括固定平板10,固定平板10顶面设有两块平行设置的固定杆11,两块固定杆11之间安装有收卷装置2。A PE film winding mechanism with a static elimination structure, including a fixing mechanism 1. The fixing mechanism 1 includes a fixing plate 10. The top surface of the fixing plate 10 is provided with two parallel fixing rods 11, and is installed between the two fixing rods 11. There is a winding device 2.
本实施例中,固定杆11焊接固定在固定平板10的顶面上,固定杆11圆弧顶端靠近边缘处开设有若干呈圆周分布且左右贯通的限位螺纹孔110;In this embodiment, the fixed rod 11 is welded and fixed on the top surface of the fixed plate 10. A number of circumferentially distributed limiting threaded holes 110 that penetrate left and right are opened at the top of the arc of the fixed rod 11 near the edge;
进一步地,固定平板10用来确保固定机构1整体机构的稳定,固定杆11用来为收卷装置2提供安装平台。Furthermore, the fixing plate 10 is used to ensure the stability of the entire fixing mechanism 1 , and the fixing rod 11 is used to provide an installation platform for the rewinding device 2 .
本实施例中,收卷装置2包括转动连接在两块固定杆11之间的转轴20,转轴20外部固定套设有收卷筒21;In this embodiment, the winding device 2 includes a rotating shaft 20 that is rotatably connected between two fixed rods 11, and a winding drum 21 is fixedly mounted on the outside of the rotating shaft 20;
进一步地,转轴20的其中一端穿过对应固定杆11侧壁后同轴连接有电机22,电机22通过螺栓固定连接在固定杆11的外壁面上。转动杆30中部开设有与限位螺纹孔110尺寸相适配的杆件通孔301,杆件通孔301和对应限位螺纹孔110的内部设有用于固定转动杆30位置的螺栓。电机22通过连接外部电源带动转轴20转动,使得收卷筒21能够通过自身转动将PE膜收卷。Further, one end of the rotating shaft 20 passes through the side wall of the corresponding fixed rod 11 and is coaxially connected to a motor 22 . The motor 22 is fixedly connected to the outer wall surface of the fixed rod 11 through bolts. A rod through hole 301 matching the size of the limit threaded hole 110 is provided in the middle of the rotating rod 30 . Bolts for fixing the position of the rotating rod 30 are provided inside the rod through hole 301 and the corresponding limit threaded hole 110 . The motor 22 drives the rotating shaft 20 to rotate by connecting to an external power source, so that the winding drum 21 can wind up the PE film through its own rotation.
本实施例中,两块固定杆11之间于收卷装置2的正上方设有除静电机构3,除静电机构3包括底部圆板铰接于固定杆11外壁面圆弧顶端圆心位置处的转动杆30,转动杆30顶部连接有拓宽板31,两块拓宽板31之间连接有安装板32,安装板32底部安装有静电消除器33;In this embodiment, a static elimination mechanism 3 is provided between the two fixed rods 11 directly above the winding device 2. The static elimination mechanism 3 includes a bottom circular plate hinged to the rotation of the center position of the arc top of the outer wall surface of the fixed rod 11. Rod 30, the top of the rotating rod 30 is connected with a widening plate 31, a mounting plate 32 is connected between the two widening plates 31, and a static eliminator 33 is installed at the bottom of the mounting plate 32;
进一步地,拓宽板31焊接固定在转动杆30的顶端上,拓宽板31前后两端外壁面上开设有若干两两一组线性排列且左右贯通的板块通孔311。安装板32的两端分别通过螺栓固定连接在对应拓宽板31的内壁面上,安装板32的底面开设有若干条纵向截面呈T形的滑槽320。静电消除器33顶部热熔连接有若干条与滑槽320数量相同、位置一一对应且尺寸相适配的滑条34。转动杆30为拓宽板31提供安装基点,杆件通孔301与限位螺纹孔110通过螺栓固定确保除静电机构3固定时整体结构的稳定,拓宽板31用来为安装板32提供固定平台,滑槽320使得安装板32在安装前,静电消除器33能够通过顶部的滑条34滑动插入安装板32的底端,简化静电消除器33的安装,静电消除器33的型号为3024-L,用来通过内部的纯钨发射器消除快速收放卷的过程中产生的静电。Furthermore, the widening plate 31 is welded and fixed on the top of the rotating rod 30. A number of plate through holes 311 are arranged linearly in groups of two and penetrate left and right on the outer walls of the front and rear ends of the widening plate 31. Both ends of the mounting plate 32 are respectively fixedly connected to the inner wall surface of the corresponding widening plate 31 through bolts. A plurality of slide grooves 320 with a T-shaped longitudinal cross-section are provided on the bottom surface of the mounting plate 32 . The top of the static eliminator 33 is hot-melt connected to a number of slide bars 34 that are the same number as the slide grooves 320 , have one-to-one correspondence in position, and have matching sizes. The rotating rod 30 provides an installation base point for the widening plate 31. The rod through hole 301 and the limit threaded hole 110 are fixed by bolts to ensure the stability of the overall structure when the static elimination mechanism 3 is fixed. The widening plate 31 is used to provide a fixed platform for the installation plate 32. The chute 320 allows the static eliminator 33 to be slid into the bottom end of the mounting plate 32 through the top slide bar 34 before the installation plate 32 is installed, simplifying the installation of the static eliminator 33. The model of the static eliminator 33 is 3024-L. Used to eliminate static electricity generated during rapid rewinding and unwinding through an internal pure tungsten emitter.
最后,需要说明的是,本实用新型中涉及的电机22和静电消除器33均为通用标准件或本领域技术人员知晓的部件,其结构和原理都为本技术人员均可通过技术手册得知或通过常规实验方法获知的,同时在本装置的空闲处将电机22和静电消除器33与外部电源从而按照电器的工作顺序完成电性连接,其详细连接手段均为本领域公知技术。Finally, it should be noted that the motor 22 and the static eliminator 33 involved in the present utility model are universal standard parts or components known to those skilled in the art, and their structures and principles can be known by those skilled in the art through technical manuals. Or it is known through conventional experimental methods. At the same time, the motor 22 and the static eliminator 33 are electrically connected to the external power supply in an idle position of the device to complete the electrical connection according to the working sequence of the electrical appliance. The detailed connection methods are all well-known technologies in the art.
本实用新型的带除静电结构的PE膜收卷机构在使用时,将整体装置移动到指定位置后,根据收卷装置2与对应的压辊摊平等设备高度差距,通过扳手等外部工具将固定杆11和转动杆30之间的螺栓拆卸,并移动安装板32调整静电消除器33的照射角度,使其能够处在PE膜收放卷夹角处,之后扭紧螺栓使得转动杆30固定在固定杆11上,之后再根据静电消除器33的照射需求,调整安装板32在拓宽板31的固定位置即可。When the PE film rewinding mechanism with a static elimination structure of the present invention is used, after moving the entire device to a designated position, according to the height difference between the rewinding device 2 and the corresponding pressure roller spreader, the fixed device is fixed using external tools such as a wrench. Remove the bolts between the rod 11 and the rotating rod 30, and move the mounting plate 32 to adjust the irradiation angle of the static eliminator 33 so that it can be at the angle of the PE film rewinding and unwinding, and then tighten the bolts to fix the rotating rod 30 at Then, according to the irradiation requirements of the static eliminator 33, the fixed position of the mounting plate 32 on the widening plate 31 can be adjusted.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model are shown and described above. Those skilled in the industry should understand that the present utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the present utility model, Under the premise of keeping the spirit and scope of the present utility model, there will be various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The protection scope of the present utility model is defined by the appended claims and their equivalents.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320928778.3U CN220011634U (en) | 2023-04-23 | 2023-04-23 | A PE film winding mechanism with static elimination structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320928778.3U CN220011634U (en) | 2023-04-23 | 2023-04-23 | A PE film winding mechanism with static elimination structure |
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| CN220011634U true CN220011634U (en) | 2023-11-14 |
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| CN202320928778.3U Active CN220011634U (en) | 2023-04-23 | 2023-04-23 | A PE film winding mechanism with static elimination structure |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A winding mechanism for PE film with an electrostatic elimination structure Granted publication date: 20231114 Pledgee: Industrial and Commercial Bank of China Limited Wuding Branch Pledgor: Yunnan Sufeng Technology Co.,Ltd. Registration number: Y2025980037134 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |