CN214300424U

CN214300424U - Wire end electroplating device for coreless motor coil

Info

Publication number: CN214300424U
Application number: CN202023024037.8U
Authority: CN
Inventors: 徐再军
Original assignee: Kaihua Xieli Electronic Accessories Co ltd
Current assignee: Kaihua Xieli Electronic Accessories Co ltd
Priority date: 2020-12-14
Filing date: 2020-12-14
Publication date: 2021-09-28
Anticipated expiration: 2030-12-14

Abstract

The utility model belongs to the technical field of the coreless coil technique and specifically relates to a device is electroplated to end of a thread of coreless motor coil, including electroplating device, set up in the placer of electroplating device lateral part and the snatching mobile device of cooperation placer, electroplating device includes electric smelting case, metal electroplating pool and edulcoration arm, the placer includes first rotary driving device, sets up in the removal subassembly of first rotary driving device lower extreme and places fixed establishment, snatch the mobile device and include horizontal migration drive arrangement, cooperate horizontal migration drive arrangement's first movable block, set up perpendicularly in the first flexible motor of first movable block upper end, set up in the second movable block of first flexible motor output and symmetry and set up in the snatching hand of second movable block lower extreme. The utility model discloses can not only full-automatic transmission carry out material loading, surface electroplating and unloading, reduce the manpower, improve work efficiency moreover, realize convenient safety in the operation.

Description

Wire end electroplating device for coreless motor coil

Technical Field

The invention relates to the technical field of coil processing, in particular to a wire end electroplating device for a coreless motor coil.

Background

Coils generally refer to a winding of wire in the shape of a loop, the most common coil applications being: motors, inductors, transformers, loop antennas, and the like. The coil in the circuit is referred to as an inductor. The insulated pipe is characterized in that the wires are wound one by one and are insulated from each other, and the insulated pipe can be hollow and can also comprise an iron core or a magnetic powder core, which is called an inductor for short. The inductor can be divided into a fixed inductor and a variable inductor, and the fixed inductor coil is called an inductor or a coil for short.

The appearance of the coreless motor coil brings great convenience to the life of people, and when the coreless motor coil is manufactured and processed, the wire end of the molded coreless motor coil needs to be subjected to metal electroplating, so that the coreless motor coil is protected from being corroded, and the performance is improved. In the existing processing technology, the wire end is generally placed into an electrolytic cell for surface electroplating through manpower, and the working efficiency is low, so that the wire end electroplating device of the coreless motor coil is designed to improve the working efficiency.

SUMMERY OF THE UTILITY MODEL

The invention aims to solve the existing problems and provides a wire end electroplating device for a coreless motor coil, which can not only carry out full-automatic transmission for feeding, surface electroplating and blanking, reduce manpower, but also improve the working efficiency and realize convenient and safe operation.

The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a device is electroplated to end of a thread of coreless motor coil, includes electroplating device, sets up in the placer of electroplating device lateral part and the snatch mobile device of cooperation placer, electroplating device includes the electric smelting case, sets up the metal electroplating bath in the electric smelting case and the edulcoration arm of cooperation metal electroplating bath, placer includes first rotary driving device, sets up in the removal subassembly of first rotary driving device lower extreme and sets up in the fixed establishment of placing of first rotary driving device output, snatch the mobile device and include horizontal migration drive arrangement, the first movable block of cooperation horizontal migration drive arrangement, set up perpendicularly in first movable block upper end first flexible motor, set up in the second movable block of first flexible motor output and set up symmetrically in the snatch hand of second movable block lower extreme, cooperation capacitance case, edulcoration arm, first rotary driving device, The first moving mechanism, the horizontal moving driving device, the first telescopic motor and the grabbing hand are provided with controllers.

Preferably, the horizontal movement driving device comprises a first support body horizontally arranged, a second support body vertical to the first support body, a second rotation driving device arranged at the upper end of the first support body, a chain wheel matched with the output end of the second rotation driving device and a transmission chain matched with the chain wheel, the first moving block is provided with a first connecting block connected with the transmission chain, the first support body is provided with a first sliding guide rail matched with the first moving block, and the second rotation driving device is electrically connected with the controller.

Preferably, the impurity removing mechanical arm comprises a shifting piece matched with the upper end surface of the metal electroplating pool and a third support body connected with the shifting piece, a fourth support body is vertically arranged on the side surface of the third support body, a third moving block is arranged at the lower end of the fourth support body, a second sliding track and a second telescopic motor are arranged in cooperation with the third moving block, and the second telescopic motor is electrically connected to the controller.

Preferably, the upper end surface of the electric melting box is hinged with a cover plate matched with the metal electroplating pool.

Preferably, the placing and fixing mechanism comprises a rotating plate matched with the electric melting box, a placing rod vertically arranged on the rotating plate and a fixing piece matched with the placing rod.

Preferably, the fixing part comprises a moving rod vertically penetrating through the placing plate, a fixing rod arranged on the moving rod and matched with the placing rod, and a third telescopic motor arranged on the lower end face of the placing plate, the output end of the third telescopic motor is connected to the fixing rod, the third telescopic motor is electrically connected to the controller, and a through groove matched with the moving rod is formed in the placing plate.

Preferably, the grabbing hand comprises a mounting plate connected to the second moving block, a clamping motor arranged on the mounting plate and a clamping piece arranged at the output end of the clamping motor, and the clamping motor is electrically connected to the controller.

Preferably, the clamping piece comprises a first clamping part and a second clamping part which are symmetrically arranged, the first clamping part comprises a second connecting block and an elastic pressing sheet arranged at the lower end of the second connecting block, and the second clamping part is provided with an arc-shaped groove matched with the elastic pressing sheet.

Preferably, the number of the grabbing hands at the lower end of the second moving block is 2.

The utility model has the advantages that: according to the invention, the hollow cup motor coil is automatically fed onto the placing device through the grabbing and moving device, the placing device automatically carries out metal electroplating work on the wire end of the hollow cup motor coil, and the grabbing and moving device takes the electroplated hollow cup motor coil from the placing device for automatic blanking, so that the whole process is automatically realized, manpower resources are replaced, the working efficiency is improved, and the safety in the electroplating process is ensured.

Drawings

Fig. 1 is an overall perspective view of the present invention;

FIG. 2 is a schematic side view of the electroplating apparatus and the placing apparatus according to the present invention;

FIG. 3 is a schematic top view of the structure of the middle-shift electroplating device and the placement device of the present invention;

FIG. 4 is a schematic structural view of the clamping member of the present invention;

in the figure: 1. an electric melting box; 2. a metal plating tank; 3. an impurity removal mechanical arm; 4. a moving assembly; 5. a second moving block; 6. a drive chain; 7. a first moving block; 8. a controller; 9. placing a fixing mechanism; 10. a first rotary drive device; 11. a third telescopic motor; 12. a second rotary drive device; 13. a first stent body; 14. a first telescoping motor; 15. a second stent body; 16. a clamping member; 17. a clamping motor; 18. mounting a plate; 19. a third stent body; 20. A fourth stent body; 21. a third moving block; 22. a second slide rail; 23. a shifting sheet; 24. A travel bar; 25. fixing the rod; 26. placing a rod; 27. a rotating plate; 28. a second telescoping motor; 29. a cover plate; 30. a through groove; 31. a second connecting block; 32. an elastic pressing sheet; 33. a second clamping portion; 34. an arc-shaped groove; 35. a first sliding guide rail.

Detailed Description

The technical solution of the present invention is further specifically described below by way of specific examples in conjunction with the accompanying drawings.

As shown in fig. 1 to 4, a thread end electroplating device for a coreless motor coil comprises an electroplating device, a placing device arranged at the side of the electroplating device and a grabbing and moving device matched with the placing device, wherein the electroplating device comprises an electric melting box 1, a metal electroplating pool 2 arranged in the electric melting box 1 and an impurity removing mechanical arm 3 matched with the metal electroplating pool 2, the placing device comprises a first rotary driving device 10, a moving component 4 arranged at the lower end of the first rotary driving device 10 and a placing and fixing mechanism 9 arranged at the output end of the first rotary driving device 10, the grabbing and moving device comprises a horizontal moving driving device, a first moving block 7 matched with the horizontal moving driving device, a first telescopic motor 14 vertically arranged at the upper end of the first moving block 7, a second moving block 5 arranged at the output end of the first telescopic motor 14 and grabbing hands symmetrically arranged at the lower end of the second moving block 5, the controller 8 is arranged by matching with the capacitance box, the impurity removal mechanical arm 3, the first rotary driving device 10, the first moving mechanism, the horizontal moving driving device, the first telescopic motor 14 and the grabbing hand.

In the utility model, the electric melting box 1 is used for placing and continuously heating the metal electroplating solution, so that the metal electroplating solution is always in a solution state, and the impurity removing mechanical arm 3 can push away films and impurities on the surface of the metal electroplating solution; the placing device is used for placing the coil of the coreless motor and immersing the wire end of the coreless motor into the metal electroplating pool 2 in a rotating manner for electroplating; the grabbing hand is used for grabbing and releasing a coreless motor coil, the horizontal movement driving device is used for driving the first moving block 7 to move horizontally, the first telescopic device is used for driving the second moving block 5 to move vertically, so that the grabbing hand can be driven to move horizontally and vertically, and grabbing, moving, placing and discharging are achieved.

The horizontal movement driving device comprises a first support body 13, a second support body 15, a second rotation driving device 12, a chain wheel and a transmission chain 6, wherein the first support body 13 is horizontally arranged, the second support body 15 is perpendicular to the first support body 13, the second rotation driving device 12 is arranged at the upper end of the first support body 13, the chain wheel is matched with the output end of the second rotation driving device 12, the transmission chain 6 is matched with the chain wheel, the first moving block 7 is provided with a first connecting block connected with the transmission chain 6, the first support body 13 is provided with a first sliding guide rail 35 matched with the first moving block 7, and the second rotation driving device 12 is electrically connected with the controller 8.

In the utility model, the movement of the first moving block 7 is a chain transmission type, a second rotary driving device 12 can be arranged at one side of the first bracket body 13, a driving chain wheel is arranged at the output end of the second rotary driving device, a driven chain wheel is arranged at one side of the wheel, a transmission chain 6 is arranged at the upper ends of the two chain wheels, when the output end of the second rotary driving device 12 rotates, the driving sprocket is driven to rotate, and the driving chain 6 moves by matching with the driven sprocket, and the first moving block 7 is fixedly connected with the transmission chain 6 at the lower end, so that when the transmission chain 6 moves, meanwhile, the first moving block 7 can be driven to move horizontally, in order to ensure the stability of the horizontal movement of the first moving block 7, set up the slip track of a first sliding block of cooperation on first support body 13, can carry out spacing removal like this, improve stability.

The impurity removing mechanical arm 3 comprises a shifting piece 23 matched with the upper end surface of the metal electroplating pool 2 and a third support body 19 connected with the shifting piece 23, a fourth support body 20 is vertically arranged on the side surface of the third support body 19, a third moving block 21 is arranged at the lower end of the fourth support body 20, a second sliding track 22 and a second telescopic motor 28 are arranged in cooperation with the third moving block 21, and the second telescopic motor 28 is electrically connected to the controller 8.

The utility model discloses in, plectrum 23 is the Z style of calligraphy, the tip is with the solution surface contact in the metal plating bath 2 down, the output that 8 drive second flexible motors 28 of controller, it moves on second slip track 22 to drive third movable block 21, thereby make plectrum 23 be repetitive motion, thereby can stir the deposit of electroplating solution upper surface, and indirect repetitive back and forth movement, before a coreless motor coil will electroplate, plectrum 23 stirs earlier once, after coreless motor coil electroplates, plectrum 23 resets and stirs one time and wait for next time and stir, and when next time electroplate, also stir earlier and reset again.

The upper end surface of the electric melting box 1 is hinged with a cover plate 29 matched with the metal electroplating pool 2.

The utility model discloses in, apron 29 is two that the symmetry set up, arbitrary apron 29 one side articulated mode connect in capacitance box upper end both sides, when not needing the operative installations like this, can cover the upper end of metal capacitance pool with two apron 29 respectively to reach sealed effect, prevent piling up of dust and cause the influence to metal electroplating pool 2.

The placing and fixing mechanism 9 comprises a rotating plate 27 matched with the electric melting box 1, a placing rod 26 vertically arranged on the rotating plate 27 and a fixing member matched with the placing rod 26.

The fixing part comprises a moving rod 24 vertically penetrating through the placing plate, a fixing rod 25 arranged on the moving rod 24 and matched with the placing rod 26, and a third telescopic motor 11 arranged on the lower end face of the placing plate, wherein the output end of the third telescopic motor 11 is connected to the fixing rod 25, the third telescopic motor 11 is electrically connected to the controller 8, and a through groove 30 matched with the moving rod 24 is formed in the placing plate.

The utility model discloses in, the one end of dead lever 25 is equipped with the arc fixed part that agrees with and places pole 26, when needs fix coreless motor coil on the rack, the coreless motor coil was just pressed to the arc fixed part for when electroplating, coreless motor coil can not drop, and such effect of pressing is the most stable, and prevents to produce the power of deformation to coreless motor coil.

The grabbing hand comprises a mounting plate 18 connected to the second moving block 5, a clamping motor 17 arranged on the mounting plate 18 and a clamping piece 16 arranged at the output end of the clamping motor 17, and the clamping motor 17 is electrically connected to the controller 8.

The clamping piece 16 comprises a first clamping part and a second clamping part 33 which are symmetrically arranged, the first clamping part comprises a second connecting block 31 and an elastic pressing sheet 32 arranged at the lower end of the connecting block, and the second clamping part 33 is provided with an arc-shaped groove 34 matched with the elastic pressing sheet 32.

The utility model discloses in, centre gripping motor 17 is equipped with two outputs, connects first clamping part and second clamping part 33 respectively, and centre gripping motor 17 drives two outputs and is relative movement, realizes the merger and the opening of first clamping part and second clamping part 33, and elasticity is carried out the centre gripping with coreless motor coil according to pressing piece 32 cooperation arc recess 34, can prevent the deformation to coreless motor coil in the clamping-process.

The number of the grabbing hands at the lower end of the second moving block 5 is 2.

The utility model discloses in, in order to improve electroplating effect, can set the hand of snatching to 2, snatch two coreless motor coils simultaneously, through the regulation of 7 horizontal migration of first movable block to electroplate 2 coreless motor coils in proper order, after two snatch the coreless motor coil of hand and all electroplated, with two coreless motor coil unloading simultaneously, then carry out snatching and electroplating of next round again. And set up two electroplating device, every electroplating device corresponds a and snatchs the hand, and the solution in the metal plating bath 2 can set to the solution of two different materials like this, carries out different electroplates, has also realized the flexibility of function simultaneously.

Through the technical scheme, the coreless motor coil is vertically arranged in the previous step, the end provided with the thread end is arranged at the upper end, the controller 8 drives the output of the second rotating motor to rotate, so that the chain wheel arranged on the second rotating motor is driven to rotate, and the transmission chain 6 is driven to move, and the first moving block 7 is fixed on the transmission chain 6 and horizontally moves along with the transmission chain 6, so that the clamping piece 16 is stopped right above the coreless motor coil, and the clamping motor 17 drives the two clamping pieces 16 to be in an open state; then the controller 8 drives the output end of the second telescopic motor 28 to move downwards, so that the second moving block 5 moves downwards to a certain extent, the two clamping pieces 16 driven by the clamping motor 17 are closed under the opened clamping pieces 16, when the coreless motor coil is positioned between the two clamping pieces 16, the second telescopic motor 28 stops moving, and after the coreless motor coil is clamped, the output end of the first telescopic motor 14 retracts to drive the coreless motor coil to move upwards. The transmission chain 6 drives the first moving block 7 again, the grabbing piece moves to the position right above the placing rod 26, then the output end of the first telescopic motor 14 extends out, the coreless motor coil is sleeved into the placing rod 26, the controller 8 drives the output end of the third telescopic motor 11 to extend out, the moving rod 24 is pushed out, the coreless motor coil is attached to the front end of the fixing rod 25, and the coreless motor coil is fixed on the placing rod 26.

The controller 8 drives the output end of the second telescopic motor 28 to extend out, and drives the third moving block 21 to move on the second sliding track 22, so that the poking piece 23 scratches the upper end surface of the metal electrolytic solution. The controller 8 drives the output end of the first rotary driving device 10 to rotate 180 degrees, so that one end of the rotary plate 27 is rotatably placed on the metal plating tank 2 and faces downwards, one end of the wire end of the coil of the coreless motor faces downwards, the wire end can be immersed in metal plating liquid in the metal plating tank 2, a metal layer can be plated on the wire end, then the controller 8 drives the output end of the first rotary driving device 10 to rotate and reset to drive the rotary plate 27 to reset, and at the moment, the output end of the second telescopic motor 28 also retracts. Then the grabbing hand is driven to take the coreless motor coil out of the placing rod 26, the position of the grabbing hand is adjusted through the first moving block 7, the clamping motor 17 is driven, and after the grabbing hand is opened, the coreless motor coil falls into the collecting frame.

The above-described embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any way, and other variations and modifications may be made without departing from the spirit of the invention as set forth in the claims.

Claims

1. The utility model provides a device is electroplated to end of a thread of coreless motor coil which characterized in that: the device comprises an electroplating device, a placing device arranged on the side part of the electroplating device and a grabbing and moving device matched with the placing device, wherein the electroplating device comprises an electric melting box (1), a metal electroplating pool (2) arranged in the electric melting box (1) and an impurity removing mechanical arm (3) matched with the metal electroplating pool (2), the placing device comprises a first rotary driving device (10), a moving component (4) arranged at the lower end of the first rotary driving device (10) and a placing and fixing mechanism (9) arranged at the output end of the first rotary driving device (10), the grabbing and moving device comprises a horizontal moving driving device, a first moving block (7) matched with the horizontal moving driving device, a first telescopic motor (14) vertically arranged at the upper end of the first moving block (7), a second moving block (5) arranged at the output end of the first telescopic motor (14) and grabbing hands symmetrically arranged at the lower end of the second moving block (5), the electric melting box (1), the impurity removing mechanical arm (3), the first rotary driving device (10), the first moving mechanism, the horizontal moving driving device, the first telescopic motor (14) and the grabbing hand are matched to be provided with a controller (8).

2. The coil end electroplating device for the coreless motor according to claim 1, wherein: the horizontal movement driving device comprises a first support body (13) horizontally arranged, a second support body (15) perpendicular to the first support body (13), a second rotary driving device (12) arranged at the upper end of the first support body (13), a chain wheel matched with the output end of the second rotary driving device (12) and a transmission chain (6) matched with the chain wheel, wherein the first moving block (7) is provided with a first connecting block connected with the transmission chain (6), a first sliding guide rail (35) matched with the first moving block (7) is arranged on the first support body (13), and the second rotary driving device (12) is electrically connected to the controller (8).

3. The coil end electroplating device for the coreless motor according to claim 1, wherein: the impurity removing mechanical arm (3) comprises a shifting piece (23) matched with the upper end face of the metal electroplating pool (2) and a third support body (19) connected with the shifting piece (23), a fourth support body (20) is perpendicularly arranged on the side face of the third support body (19), a third moving block (21) is arranged at the lower end of the fourth support body (20), a second sliding track (22) and a second telescopic motor (28) are arranged in cooperation with the third moving block (21), and the second telescopic motor (28) is electrically connected to the controller (8).

4. The coil end electroplating device for the coreless motor according to claim 1, wherein: the upper end surface of the electric melting box (1) is hinged with a cover plate (29) matched with the metal electroplating pool (2).

5. The coil end electroplating device for the coreless motor according to claim 1, wherein: the placing and fixing mechanism (9) comprises a rotating plate (27) matched with the electric melting box (1), a placing rod (26) vertically arranged on the rotating plate (27) and a fixing piece matched with the placing rod (26).

6. The coil end electroplating device for the coreless motor according to claim 5, wherein: the fixing piece comprises a moving rod (24) which vertically penetrates through the placing plate, a fixing rod (25) which is arranged on the moving rod (24) and is matched with the placing rod (26), and a third telescopic motor (11) which is arranged on the lower end face of the placing plate, wherein the output end of the third telescopic motor (11) is connected to the fixing rod (25), the third telescopic motor (11) is electrically connected to the controller (8), and a through groove (30) which is matched with the moving rod (24) is formed in the placing plate.

7. The coil end electroplating device for the coreless motor according to claim 1, wherein: the grabbing hand comprises a mounting plate (18) connected to the second moving block (5), a clamping motor (17) arranged on the mounting plate (18) and a clamping piece (16) arranged at the output end of the clamping motor (17), and the clamping motor (17) is electrically connected to the controller (8).

8. The coil end electroplating device for the coreless motor according to claim 7, wherein: the clamping piece (16) comprises a first clamping part and a second clamping part (33) which are symmetrically arranged, the first clamping part comprises a second connecting block (31) and an elastic pressing sheet (32) arranged at the lower end of the second connecting block (31), and the second clamping part (33) is provided with an arc-shaped groove (34) matched with the elastic pressing sheet (32).

9. The coil end electroplating device for the coreless motor according to claim 1, wherein: the number of the grabbing hands at the lower end of the second moving block (5) is 2.