CN214298522U - Foil tension unevenness self-adjusting device - Google Patents
Foil tension unevenness self-adjusting device Download PDFInfo
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- CN214298522U CN214298522U CN202023308062.9U CN202023308062U CN214298522U CN 214298522 U CN214298522 U CN 214298522U CN 202023308062 U CN202023308062 U CN 202023308062U CN 214298522 U CN214298522 U CN 214298522U
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Abstract
The utility model discloses a foil tension unevenness self-adjusting device, which comprises a base, a scroll component, a compression roller component, a lifting adjusting mechanism and a controller, wherein the scroll component, the compression roller component and the lifting adjusting mechanism which are arranged at intervals are fixedly arranged on the base through a bracket, the lifting mechanism is fixedly connected between the compression roller component and the compression roller component through screws, the lifting adjusting mechanism is connected with a lifting roller through a lead screw, a servo motor is arranged below the lifting adjusting mechanism, pressure sensors are symmetrically arranged at two sides of the lifting roller, the servo motor and the pressure sensors are both electrically connected with the controller, the mechanism has the function of transmitting signals to a PLC controller through two induction copper-aluminum tension differences, calculating the tension difference at two sides of the lifting roller through the pressure difference of the pressure sensors and controlling the servo motor to adjust the extension height at two sides of the lifting roller, the surface of the copper aluminum foil passing through the lifting roller is always kept smooth, so that the waste of the copper aluminum foil is reduced, and the equipment capacity is improved.
Description
Technical Field
The utility model relates to a technical field is made in the foil production, concretely relates to uneven self-interacting device of foil tension.
Background
The foil production is usually carried out on a production line in a flow production mode, the production process mainly comprises the processes of material proportioning, melting and refining, casting, rolling, shearing, coiling, packaging and the like, and the whole production line is continuously produced from aluminum foil material proportioning to finished product discharging, so if tension adjustment of one link is not timely or deviates from a standard too much, the production of other links is influenced, and the quality of the finished aluminum foil product is seriously influenced. When the incoming width of the copper-aluminum foil is large (more than 650 mm), the left and right tension is easy to be uneven, so that the foil is wrinkled when the foil is pulled by a clamping roller, the thickness difference of the aluminum foil in the rolling process is difficult to control, and the quality of an aluminum foil product is reduced.
Disclosure of Invention
For solving the not enough of prior art existence, the utility model provides a foil tension inequality self-interacting device.
The technical scheme of the utility model is that: the utility model provides an uneven self-interacting device of foil tension, it includes base, spool subassembly, compression roller subassembly, lift adjustment mechanism and controller, there are compression roller subassembly and the lift adjustment mechanism that spool subassembly, interval set up through support fixed mounting on the base, and lift adjustment mechanism passes through screw fixed connection between compression roller subassembly and compression roller subassembly, lift adjustment mechanism has the lift roller through screw connection, and servo motor is installed to lift adjustment mechanism's below, the bilateral symmetry of lift roller is equipped with pressure sensor, servo motor and pressure sensor all are connected with the controller electricity.
Further, the reel assembly comprises a reel shaft and a winding roller arranged on the reel shaft, and a copper foil is wound on the winding roller.
Further, the compression roller assembly comprises two compression roller shafts and a compression roller arranged on the compression roller shafts.
Furthermore, the compression roller shaft is connected with the base through a support welded at the upper end of the base.
Furthermore, a screw rod is arranged inside the screw rod, and a driving shaft in the servo motor is meshed with the screw rod in the screw rod.
Furthermore, a bearing seat integrally welded with the screw rod is arranged at the top of the screw rod.
Furthermore, the lower end of the base is provided with support columns and support pads arranged below the support columns at intervals.
The utility model discloses the beneficial effect who reaches does: for solving and reducing and crumpling and extravagant copper aluminium foil, develop this mechanism, this mechanism effect is through two response copper aluminium tension differences, transmission signal to PLC controller to pressure differential calculation lift roller both sides tension difference through pressure sensor, control servo motor adjusts the both sides of lift roller and stretches out the height, make the copper aluminium foil surface through the lift roller remain level and smooth all the time, and then make the foil through drawing the double-layered rod not crumple, thereby play and reduce the extravagant and equipment ability promotion of copper aluminium foil.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the self-adjusting device of the present invention.
Fig. 2 is a schematic structural view of the lifting adjusting mechanism of the present invention.
Fig. 3 is a schematic view of a connection structure in fig. 2 according to the present invention.
Fig. 4 is a control flow chart of the self-adjusting device according to the present invention.
In the figure: 1. a base; 11. a support pillar; 12. a support pad; 2. a take-up roll assembly; 21. a take-up roller shaft; 22. A winding roller; 3. a press roll assembly; 31. a compression roller; 32. a support; 33. a compression roller shaft; 4. a lifting adjusting mechanism; 41. a lifting roller; 42. a pressure sensor; 5. a lead screw; 6. a servo motor; 61. a drive shaft; 7. a screw rod; 71. a bearing seat; 72. a gear; 8. copper foil.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1, the utility model provides a foil tension unevenness self-adjusting device, which comprises a base 1, a reel assembly, a compression roller assembly 3, a lifting adjusting mechanism 4 and a controller, wherein the lower end of the base 1 is provided with support columns 11 and support pads 12 arranged below the support columns 11 at intervals; the reel assembly comprises a reel shaft 21 and a winding roller 22 installed on the reel shaft 21, a copper foil 8 is paved and wound on the winding roller 22, and the copper foil 8 enters the compression roller assembly 3 after being paved and wound from the winding roller 22; compression roller subassembly 3 includes two compression roller shafts 33 and installs the compression roller 31 at compression roller shaft 33, compression roller shaft 33 links to each other with base 1 through the support 32 of welding in base 1 upper end, and copper foil 8 behind compression roller subassembly 3 paves presses and gets into again behind lift roller 41 between two compression rollers 31 in compression roller subassembly 3.
A scroll assembly, a compression roller assembly 3, a lifting adjusting mechanism 4 and the compression roller assembly 3 are fixedly mounted at the upper end of the base 1 in sequence through a support 32, namely the lifting adjusting mechanism is fixedly connected between the compression roller assembly 3 and the compression roller assembly 3 through screws, the lifting adjusting mechanism 4 is connected with a lifting roller 41 through a lead screw 5, and a servo motor 6 is mounted below the lifting adjusting mechanism 4; the lead screw 5 is a metal cylinder with a hollow inner part and an open top, the bottom of the metal cylinder is in screw connection with the lifting adjusting mechanism 4, the lead screw 5 is internally provided with the lead screw 7, the top of the lead screw 7 is provided with a bearing seat 71 which is integrally connected and welded with the lead screw 7, a driving shaft 61 in the servo motor 6 is meshed with the lead screw 7 in the lead screw 5, the concrete connection is as shown in figures 2 and 3, two sides of the lifting roller 41 are symmetrically provided with pressure sensors 42, the servo motor 6 and the pressure sensors 42 are both electrically connected with a controller, pressure signals are transmitted to the PLC controller through the pressure detected by the pressure sensors 42 (a left pressure sensor and a right pressure sensor), the servo motor 6 is controlled to rotate according to pressure difference, the ascending or descending of the lead screw 7 is further adjusted, a control frame is as shown in figure 4, and the whole self-adjusting device enables foil paved in the lifting roller 41 to be always kept flat, and then the foil material through drawing the clamping rod is not crumpled, thereby playing and reducing the waste of copper and aluminum foil and improving the equipment capacity.
The working principle is as follows: pressure sensors 42 arranged on two sides of the lifting roller 41 detect respective pressure, and transmit pressure signals to a PLC (programmable logic controller), according to pressure difference, a servo motor 6 is controlled to rotate, when the servo motor 6 rotates, a gear 72 at the bottom of a screw rod 7 positioned in the screw rod 5 is meshed with a driving shaft 61 in the servo motor 6, the screw rod 7 is driven to move in the screw rod 5, a bearing seat 71 integrally welded with the screw rod 7 is arranged at the top of the screw rod 7, a lifting roller 41 shaft of the lifting roller 41 is connected in the bearing seat 71 through a coupler, the lifting roller 41 is driven to lift, the pressure on two sides of the lifting roller 41 is adjusted, foil is flattened under the action of a pressing roller assembly 3 after passing through the lifting roller 41, the foil is not wrinkled, and the waste of copper aluminum foil is reduced.
In addition, in the description of the present invention, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "etc. indicate the orientation or positional relationship, and are merely for convenience of description of the present invention and simplification of description, and the description is mainly made with reference to fig. 1, and it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
The above-mentioned embodiments of the present invention do not limit the scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (7)
1. The utility model provides an uneven self-adjusting device of foil tension, it includes base, spool subassembly, compression roller subassembly, lift adjustment mechanism and controller, its characterized in that: there are compression roller assembly and the lift adjustment mechanism that spool subassembly, interval set up through support fixed mounting on the base, and lift adjustment mechanism passes through screw fixed connection between compression roller assembly and compression roller assembly, lift adjustment mechanism has the lift roller through screw connection, and servo motor is installed to lift adjustment mechanism's below, the bilateral symmetry of lift roller is equipped with pressure sensor, servo motor and pressure sensor all are connected with the controller electricity.
2. The device of claim 1, wherein the foil tension unevenness self-adjusting device comprises: the reel assembly comprises a reel shaft and a winding roller arranged on the reel shaft, and copper foil is wound on the winding roller in a spreading mode.
3. The device of claim 1, wherein the foil tension unevenness self-adjusting device comprises: the compression roller assembly comprises two compression roller shafts and a compression roller arranged on the compression roller shafts.
4. A foil tension irregularity self-adjusting device as claimed in claim 3, wherein: the compression roller shaft is connected with the base through a support welded at the upper end of the base.
5. The device of claim 1, wherein the foil tension unevenness self-adjusting device comprises: the screw rod is arranged in the screw rod, and a driving shaft in the servo motor is meshed with the screw rod in the screw rod.
6. The device of claim 5, wherein: and a bearing seat integrally welded with the screw rod is arranged at the top of the screw rod.
7. The device of claim 1, wherein the foil tension unevenness self-adjusting device comprises: the base lower extreme interval is equipped with the support column and installs the supporting pad in the support column below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023308062.9U CN214298522U (en) | 2020-12-30 | 2020-12-30 | Foil tension unevenness self-adjusting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023308062.9U CN214298522U (en) | 2020-12-30 | 2020-12-30 | Foil tension unevenness self-adjusting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214298522U true CN214298522U (en) | 2021-09-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023308062.9U Active CN214298522U (en) | 2020-12-30 | 2020-12-30 | Foil tension unevenness self-adjusting device |
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| CN (1) | CN214298522U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115257132A (en) * | 2022-07-05 | 2022-11-01 | 深圳市创立宏科技有限公司 | Automatic adjust compound lamination equipment of coating material |
| CN117753782A (en) * | 2024-02-21 | 2024-03-26 | 山西广华源药用包装有限公司 | Calendaring molding machine for aluminum foil processing |
-
2020
- 2020-12-30 CN CN202023308062.9U patent/CN214298522U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115257132A (en) * | 2022-07-05 | 2022-11-01 | 深圳市创立宏科技有限公司 | Automatic adjust compound lamination equipment of coating material |
| CN115257132B (en) * | 2022-07-05 | 2024-01-09 | 深圳市创立宏科技有限公司 | Automatic compound lamination equipment of regulation membrane material |
| CN117753782A (en) * | 2024-02-21 | 2024-03-26 | 山西广华源药用包装有限公司 | Calendaring molding machine for aluminum foil processing |
| CN117753782B (en) * | 2024-02-21 | 2024-05-03 | 山西广华源药用包装有限公司 | Calendaring molding machine for aluminum foil processing |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A self-adjusting device for uneven tension of foil Effective date of registration: 20220329 Granted publication date: 20210928 Pledgee: China Postal Savings Bank Corporation Longkou sub branch Pledgor: Shandong Dejin New Energy Technology Co.,Ltd. Registration number: Y2022980003451 |