CN115257132A - Automatic adjust compound lamination equipment of coating material - Google Patents

Automatic adjust compound lamination equipment of coating material Download PDF

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Publication number
CN115257132A
CN115257132A CN202210793425.7A CN202210793425A CN115257132A CN 115257132 A CN115257132 A CN 115257132A CN 202210793425 A CN202210793425 A CN 202210793425A CN 115257132 A CN115257132 A CN 115257132A
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CN
China
Prior art keywords
angle
compression roller
clearance adjustment
gap
adjusting power
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Granted
Application number
CN202210793425.7A
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Chinese (zh)
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CN115257132B (en
Inventor
龙波
王伟
鲜海涛
赖桂花
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Shenzhen Chuanglihong Technology Co ltd
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Shenzhen Chuanglihong Technology Co ltd
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Priority to CN202210793425.7A priority Critical patent/CN115257132B/en
Publication of CN115257132A publication Critical patent/CN115257132A/en
Application granted granted Critical
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/18Handling of layers or the laminate
    • B32B38/1825Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration
    • B32B38/1833Positioning, e.g. registration or centering
    • B32B38/1841Positioning, e.g. registration or centering during laying up

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses composite pressing equipment capable of automatically adjusting film materials, which comprises a fixed base, a frame body, a gap adjusting power mechanism, lifting seats, a distance measuring sensor, an angle adjusting power mechanism, a press roll support, an angle sensor and press rolls, wherein the frame body is fixedly arranged on the fixed base, the gap adjusting power mechanism is arranged in the frame body, the lifting seats are respectively arranged on the upper side and the lower side of the gap adjusting power mechanism, the distance measuring sensor used for detecting the movement distance of the lifting seats is arranged on each lifting seat, the angle adjusting power mechanism is arranged on each lifting seat, the press roll support is arranged on the angle adjusting power mechanism, the press rolls are arranged on the press roll support, the two press rolls are arranged adjacently, and the angle sensor is arranged on the press roll support. The automatic angle and gap detection device can automatically detect the angle and gap and automatically adjust the angle and gap of the compression roller, can always ensure the product quality, has high equipment precision, can select materials with different thicknesses according to requirements, and is simple and convenient to operate.

Description

Automatic adjust compound lamination equipment of coating material
Technical Field
The invention relates to the technical field of laminating mechanisms, in particular to the technical field of automatic film material adjusting composite laminating equipment.
Background
In the production process, need use compound coating material, be about to different coating materials and laminate mutually through liquid glue, obtain different performance coating materials, in the coating material laminating process, need carry out the pressfitting to the coating material, guarantee that two coating materials closely laminate, guarantee that the thickness of coating material both sides is the same simultaneously, mainly adjust the compression roller both ends through manual twisting bolt at present as the schematic diagram shown in figure 8, this type equipment once adjusts, can't automatic calibration in the use, it does not confirm to place in how long time to carry out once calibration, generally all find the finished product out serious quality problem, just can adjust, this kind of mode leads to the finished product quality can't obtain guaranteeing, can not satisfy the higher compound coating material processing of thickness degree of consistency requirement simultaneously.
Disclosure of Invention
The invention aims to solve the problems in the prior art, provides an automatic-adjustment film material composite pressing device, and solves the problems that the traditional film material pressing conforming device cannot be automatically detected and adjusted, and the product quality is always ensured.
In order to achieve the purpose, the invention provides composite pressing equipment capable of automatically adjusting film materials, which comprises a fixed base, a frame body, a gap adjusting power mechanism, a lifting seat, a distance measuring sensor, an angle adjusting power mechanism, a press roll support, an angle sensor and press rolls, wherein the frame body is fixedly arranged on the fixed base, the gap adjusting power mechanism is arranged in the frame body, the upper side and the lower side of the gap adjusting power mechanism are respectively provided with the lifting seat which synchronously and irregularly moves under the driving of the gap adjusting power mechanism, the lifting seat is provided with the distance measuring sensor for detecting the movement distance of the lifting seat, the lifting seat is provided with the angle adjusting power mechanism, the angle adjusting power mechanism is arranged on the angle adjusting power mechanism, the press roll support is driven by the angle adjusting power mechanism to change the angle, the press rolls are arranged on the press roll support, the two press rolls are arranged adjacently, and the angle sensor for detecting the rotation angle of the press roll support is arranged on the press roll support.
Preferably, the gap adjusting power mechanism comprises a gap adjusting power motor, a gap adjusting power screw rod, a gap adjusting guide rod, a belt pulley and a synchronous belt, the gap adjusting power screw rods are arranged on two sides of the frame body respectively, the lower end of one of the gap adjusting power screw rods is in transmission connection with the gap adjusting power motor, the belt pulley is arranged on the gap adjusting power screw rod, the synchronous belt is in transmission connection between the belt pulleys, and the gap adjusting guide rod is arranged on the side portion of the gap adjusting power screw rod.
Preferably, the thread directions of the lifting areas of the two lifting seats at the upper end and the lower end of the gap adjusting power screw rod are opposite.
Preferably, the angle adjusting power mechanism comprises an angle adjusting power motor and a speed reducing gearbox, a rotating shaft of the angle adjusting power motor is in transmission connection with a power input shaft of the speed reducing gearbox, and a power output shaft of the speed reducing gearbox is connected with the press roll bracket.
Preferably, the angle adjustment power motor is a stepping motor.
Preferably, the compression roller support comprises a compression roller seat, a compression roller angle adjusting shaft and a compression roller shaft, the compression roller seat is semicircular, the compression roller angle adjusting shaft is transversely arranged at the opening of the compression roller seat, and the compression roller shaft is fixedly arranged on the side part of the compression roller seat.
Preferably, the angle sensor comprises an isolation stabilizing cover, pressure sensors, a lifting rope and a seed ball, the upper end of the lifting rope is fixedly arranged on the isolation stabilizing cover, the lower end of the lifting rope is fixedly provided with the seed ball, the two sides of the isolation stabilizing cover are respectively and fixedly provided with the pressure sensors, and the two pressure sensors are respectively positioned on the left side and the right side of the seed ball.
The invention has the beneficial effects that: according to the film material laminating machine, the gap adjusting power mechanism, the lifting seat, the distance measuring sensor, the angle adjusting power mechanism, the compression roller bracket, the angle sensor and the compression roller are applied to the film material laminating equipment, so that the angle and the gap can be automatically detected, the angle and the gap of the compression roller can be automatically adjusted, the product quality can be always ensured, the equipment precision is high, materials with different thicknesses can be selected according to needs, and the operation is simple and convenient.
Drawings
The above and other features, characteristics and advantages of the present invention will become more apparent from the following description when taken in conjunction with the accompanying drawings and examples, in which like reference characters designate like parts throughout the figures thereof, and wherein:
FIG. 1 is a front perspective view of an automatic adjustable composite laminating apparatus for film materials according to the present invention;
FIG. 2 is a perspective view of a device for automatically adjusting the back view of a composite laminating apparatus for film materials according to the present invention;
FIG. 3 is a perspective view of a gap adjustment power mechanism;
FIG. 4 is a perspective view of the power mechanism for adjusting angle;
FIG. 5 is a schematic perspective view of a platen roller holder;
FIG. 6 is a schematic perspective view of an angle sensor;
FIG. 7 is an exploded schematic view of the angle sensor;
fig. 8 is a schematic diagram of a conventional apparatus.
In the figure: 1-a fixed base, 2-a frame body, 3-a gap adjusting power mechanism, 31-a gap adjusting power motor, 32-a gap adjusting power screw rod, 33-a gap adjusting guide rod, 34-a belt pulley, 35-a synchronous belt, 4-a lifting seat, 5-a distance measuring sensor, 6-an angle adjusting power mechanism, 61-an angle adjusting power motor, 62-a speed reducing gearbox, 7-a press roll bracket, 71-a press roll seat, 72-a press roll angle adjusting shaft, 73-a press roll shaft, 8-an angle sensor, 81-an isolation stable cover, 82-a pressure sensor, 83-a lifting rope, 84-a ball matching ball and 9-a press roll.
Detailed Description
Referring to fig. 1 and 2, the invention relates to an automatic film material adjusting composite pressing device, which comprises a fixed base 1, a frame 2, a gap adjusting power mechanism 3, a lifting seat 4, a distance measuring sensor 5, an angle adjusting power mechanism 6, a press roll bracket 7, an angle sensor 8 and a press roll 9, wherein the frame 2 is fixedly arranged on the fixed base 1, the frame 2 and the fixed base 1 can be fixedly connected through bolts or welded, the gap adjusting power mechanism 3 is arranged in the frame 2, the upper side and the lower side of the gap adjusting power mechanism 3 are respectively provided with the lifting seats 4 which synchronously move in different directions under the driving of the gap adjusting power mechanism 3, the two lifting seats 4 are driven by the gap adjusting power mechanism 3 to synchronously move in different directions up and down, and finally the purpose of increasing or reducing the gap between the two press rolls 9 is achieved, the distance measuring sensor 5 for detecting the movement distance of the lifting seats 4 is arranged on the lifting seats 4, the distance of the lifting seat 4 is measured through the distance measuring sensor 5, whether the lifting seat 4 stays at a set height is detected, if the height is not set, the lifting seat 4 is driven to lift through the gap adjusting power mechanism 3 for adjustment, the lifting seat 4 is provided with the angle adjusting power mechanism 6, the angle adjusting power mechanism 6 is provided with the compression roller bracket 7 which is driven by the angle adjusting power mechanism 6 to change the angle, the compression roller bracket 7 is provided with the compression rollers 9, the two compression rollers 9 are arranged adjacently, the compression roller bracket 7 is driven to rotate through the angle adjusting power mechanism 6, the compression rollers 9 are driven to rotate through the compression roller bracket 7, the purpose of adjusting the gaps between the two ends of the two compression rollers 9 is finally achieved, the distance between the two compression rollers 9 is finally uniform, and the compression roller bracket 7 is provided with the angle sensor 8 for detecting the rotation angle of the compression roller bracket 7, the angle sensor 8 is used for measuring the angle of the compression roller support 7, when the angle of the compression roller support 7 is within a set range, the angle of the compression roller support 7 is not adjusted by equipment, when the angle of the compression roller support 7 exceeds the set angle, the compression roller support 7 is driven to rotate through the angle adjusting power mechanism 6, and finally the purpose of adjusting the angle of the compression roller 9 is achieved.
In this embodiment, as shown in fig. 3, the gap adjustment power mechanism 3 includes a gap adjustment power motor 31, a gap adjustment power screw 32, a gap adjustment guide bar 33, a belt pulley 34 and a synchronous belt 35, the two sides of the frame body 2 are respectively provided with the gap adjustment power screw 32, the lower end of one of the gap adjustment power screws 32 is in transmission connection with the gap adjustment power motor 31, the belt pulley 34 is arranged on the gap adjustment power screw 32, the synchronous belt 35 is in transmission connection between the belt pulleys 34, the gap adjustment guide bar 33 is arranged on the side portion of the gap adjustment power screw 32, the gap adjustment power screw 32 is driven by the gap adjustment power motor 31 to rotate, the two gap adjustment power screws synchronously move through the belt pulley 34 and the synchronous belt 35, and the lifting base 4 is driven to lift through the gap adjustment power screws. The lifting areas of the two lifting seats 4 at the upper end and the lower end of the gap adjusting power screw rod 32 are opposite in thread direction, and in order to ensure that the distance between the two lifting seats 4 is adjusted through the gap adjusting power screw rod 32, the two lifting seats 4 can be driven to synchronously move in different directions by enabling the thread directions at the upper end and the lower end of the gap adjusting power screw rod 32 to be opposite, so that the purpose of adjusting the gap between the two compression rollers 9 is finally achieved.
As shown in fig. 4, the angle adjusting power mechanism 6 includes an angle adjusting power motor 61 and a speed reducing gearbox 62, a rotation shaft of the angle adjusting power motor 61 is in transmission connection with a power input shaft of the speed reducing gearbox 62, a power output shaft of the speed reducing gearbox 62 is connected with the pressure roller support 7, the speed reducing gearbox 62 is driven by the angle adjusting power motor 61 to rotate, the pressure roller support 7 is driven by the speed reducing gearbox 62 to rotate, the purpose of adjusting the angle of the pressure roller 9 on the pressure roller support 7 is finally achieved, the gap between the two pressure rollers 9 is finally uniform, and the angle can be finely adjusted by the speed reducing gearbox 62. The angle adjustment power motor 61 is of a type that allows a stepping motor through which an angle can be accurately adjusted.
As shown in fig. 5, the press roller bracket 7 includes a press roller seat 71, a press roller angle adjusting shaft 72 and a press roller shaft 73, the press roller seat 71 is semicircular, the press roller angle adjusting shaft 72 is transversely provided at an opening of the press roller seat 71, the press roller shaft 73 is fixedly provided at a side portion of the press roller seat 71, the press roller shaft 73 is driven to rotate through the speed reduction gearbox 62, the press roller seat 71 is driven to rotate through the press roller shaft 73, the purpose of adjusting the angle of the press roller angle adjusting shaft 72 is finally achieved, and the press roller 9 is arranged on the press roller angle adjusting shaft 72.
As shown in fig. 5 and 6, the angle sensor 8 includes an isolation stable cover 81, pressure sensors 82, a lifting rope 83 and a seed ball 84, the upper end of the lifting rope 83 is fixedly disposed on the isolation stable cover 81, the lower end of the lifting rope is fixedly disposed with the seed ball 84, the two sides of the isolation stable cover 81 are respectively and fixedly disposed with the pressure sensors 82, the two pressure sensors 82 are respectively disposed on the left and right sides of the seed ball 84, when the pressure roller support 7 is inclined, the angle sensor 8 can be inclined, because the lifting rope 83 is always vertical, the seed ball 84 can be close to one of the pressure sensors 82, when data collected by the pressure sensor 82 is within a set range, the device is not adjusted, when parameters collected by the pressure sensor 82 are greater than a set value, the pressure roller support 7 is driven to rotate by the angle adjusting power mechanism 6, the angle sensor 8 is finally driven to adjust the angle, and the seed ball 84 is finally disposed between the two pressure sensors 82 without contacting with any one of the sensors.
The working process of the invention is as follows: the method comprises the steps that a composite film material to be laminated penetrates through two compression rollers 9, then a gap between the two compression rollers 9 is set through computer equipment, and a gap difference value between two ends of each compression roller 9 is set, if the difference value is zero, the gap between the two compression rollers 9 is uniform and the same, then the two compression rollers are matched through external winding and discharging equipment, glue is sprayed through glue spraying equipment, the discharging equipment releases the film material, the winding equipment winds the laminated material, in the laminating process, the distance of a lifting seat 4 is measured through a distance measuring sensor 5, whether the lifting seat 4 stays at a set height or not is detected, if the lifting seat is not at the set height, the lifting seat 4 is driven to lift through a gap adjusting power mechanism 3 to be adjusted, the angle of a compression roller support 7 is measured through an angle sensor 8, when the angle of the compression roller support 7 is within a set range, the equipment does not adjust the angle of the compression roller support 7, when the angle of the compression roller support 7 exceeds the set angle, the compression roller support 7 is driven to rotate through an angle adjusting power mechanism 6, and finally the purpose of adjusting the angle of the compression roller 9 is achieved; drive speed reduction gearbox 62 through angle adjustment motor 61 and rotate, drive compression roller support 7 through speed reduction gearbox 62 and rotate, finally reach the purpose of adjusting the compression roller 9 angle on the compression roller support 7, finally make the clearance between two compression rollers 9 even, in the angle sensor 8 working process, when compression roller support 7 inclines, angle sensor 8 can take place the slope, because lifting rope 83 remains vertical all the time, then join in marriage seedball 84 and can be close to one of them pressure sensor 82, when the data that this pressure sensor 82 collected is at the settlement within range, then equipment does not do the adjustment, when the parameter that this pressure sensor 82 collected is greater than the settlement numerical value, drive compression roller support 7 through angle adjustment motor unit 6 and rotate, finally drive angle sensor 8 angle of adjustment, finally make join in marriage seedball 84 and be located between two pressure sensor 82, and do not contact with any sensor.
The invention relates to a composite pressing device capable of automatically adjusting film materials in the working process.
According to the automatic-adjustment film material composite pressing equipment, the gap adjusting power mechanism 3, the lifting seat 4, the distance measuring sensor 5, the angle adjusting power mechanism 6, the compression roller bracket 7, the angle sensor 8 and the compression roller 9 are applied to the film material conforming pressing equipment, angles and gaps can be automatically detected, the angles and gaps of the compression roller 9 can be automatically adjusted, the product quality can be always ensured, the equipment precision is high, materials with different thicknesses can be selected according to needs, and the operation is simple and convenient.
The above embodiments are illustrative of the present invention, and are not intended to limit the present invention, and any simple modifications of the present invention are within the scope of the present invention.

Claims (7)

1. The utility model provides an automatic adjust compound lamination equipment of coating material which characterized in that: including unable adjustment base (1), framework (2), clearance adjustment power unit (3), lift seat (4), range sensor (5), angle adjustment power unit (6), compression roller support (7), angle sensor (8) and compression roller (9), framework (2) set firmly in unable adjustment base (1), be provided with clearance adjustment power unit (3) in framework (2), both sides are provided with lift seat (4) of synchronous incorgruous motion under clearance adjustment power unit (3) drive respectively about clearance adjustment power unit (3), be provided with range sensor (5) that are used for detecting lift seat (4) moving distance on lift seat (4), be provided with angle adjustment power unit (6) on lift seat (4), set up compression roller support (7) that change the angle under angle adjustment power unit (6) drive on angle adjustment power unit (6), be provided with compression roller (9) on compression roller support (7), two compression roller (9) adjacent settings, be provided with angle sensor (8) that are used for detecting compression roller support (7) rotation angle on compression roller support (7).
2. The automatic adjusting film material composite pressing device as claimed in claim 1, wherein: clearance adjustment power unit (3) are including clearance adjustment motor power (31), clearance adjustment power lead screw (32), clearance adjustment guide bar (33), belt pulley (34) and hold-in range (35), framework (2) both sides are provided with clearance adjustment power lead screw (32) respectively, and one of them clearance adjustment power lead screw (32) lower extreme transmission is connected with clearance adjustment motor power (31), be provided with belt pulley (34) on clearance adjustment power lead screw (32), the transmission is connected with hold-in range (35) between belt pulley (34), clearance adjustment power lead screw (32) lateral part is provided with clearance adjustment guide bar (33).
3. The automatic adjusting film material composite pressing device as claimed in claim 1, wherein: the thread directions of the lifting areas of the two lifting seats (4) at the upper end and the lower end of the gap adjusting power screw rod (32) are opposite.
4. The automatic adjusting film material composite pressing device as claimed in claim 1, wherein: the angle adjusting power mechanism (6) comprises an angle adjusting power motor (61) and a speed reducing gearbox (62), a rotating shaft of the angle adjusting power motor (61) is in transmission connection with a power input shaft of the speed reducing gearbox (62), and a power output shaft of the speed reducing gearbox (62) is connected with the compression roller support (7).
5. The automatic composite laminating equipment for adjusting the film materials as claimed in claim 4, wherein: the angle adjustment power motor (61) is a stepping motor.
6. The automatic adjusting film material composite pressing device as claimed in claim 1, wherein: the compression roller support (7) comprises a compression roller seat (71), a compression roller angle adjusting shaft (72) and a compression roller shaft (73), the compression roller seat (71) is semicircular, the compression roller angle adjusting shaft (72) is transversely arranged at an opening of the compression roller seat (71), and the compression roller shaft (73) is fixedly arranged on the side portion of the compression roller seat (71).
7. The automatic adjusting film material composite pressing device as claimed in claim 1, wherein: angle sensor (8) are including keeping apart stable cover (81), pressure sensor (82), lifting rope (83) and joining in marriage kind ball (84), lifting rope (83) upper end sets firmly in keeping apart stable cover (81), and the lower extreme has set firmly joining in marriage kind ball (84), keep apart stable cover (81) both sides and have set firmly pressure sensor (82) respectively, and two pressure sensor (82) are located joining in marriage kind ball (84) left and right sides respectively.
CN202210793425.7A 2022-07-05 2022-07-05 Automatic compound lamination equipment of regulation membrane material Active CN115257132B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210793425.7A CN115257132B (en) 2022-07-05 2022-07-05 Automatic compound lamination equipment of regulation membrane material

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Application Number Priority Date Filing Date Title
CN202210793425.7A CN115257132B (en) 2022-07-05 2022-07-05 Automatic compound lamination equipment of regulation membrane material

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CN115257132A true CN115257132A (en) 2022-11-01
CN115257132B CN115257132B (en) 2024-01-09

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117163722A (en) * 2023-11-02 2023-12-05 宁德时代新能源科技股份有限公司 clamping device

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0766075A2 (en) * 1995-09-27 1997-04-02 Carl Schenck Ag Method for simultaneous testing of multiple force sensors, in particular load cells, using a load
CN202479222U (en) * 2012-01-19 2012-10-10 淮南市强峰机械制造有限公司 Device for adjusting clearance between upper roller and lower roller
KR20160111232A (en) * 2015-03-16 2016-09-26 (주)피엔티 Pressing roller apparatus
CN210393102U (en) * 2019-08-06 2020-04-24 河北来利翼腾塑胶制造有限公司 Compression roller lifting device for PVC film processing
CN211401228U (en) * 2020-03-20 2020-09-01 安徽飞吗环境勘测有限公司 Leveling device for all-terrain land surveying and mapping instrument
CN213767623U (en) * 2020-10-28 2021-07-23 连云港创美机械有限公司 Upper taper rubber roll and lower taper steel roll pressing thickness adjusting device
CN214298522U (en) * 2020-12-30 2021-09-28 山东德晋新能源科技有限公司 Foil tension unevenness self-adjusting device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0766075A2 (en) * 1995-09-27 1997-04-02 Carl Schenck Ag Method for simultaneous testing of multiple force sensors, in particular load cells, using a load
CN202479222U (en) * 2012-01-19 2012-10-10 淮南市强峰机械制造有限公司 Device for adjusting clearance between upper roller and lower roller
KR20160111232A (en) * 2015-03-16 2016-09-26 (주)피엔티 Pressing roller apparatus
CN210393102U (en) * 2019-08-06 2020-04-24 河北来利翼腾塑胶制造有限公司 Compression roller lifting device for PVC film processing
CN211401228U (en) * 2020-03-20 2020-09-01 安徽飞吗环境勘测有限公司 Leveling device for all-terrain land surveying and mapping instrument
CN213767623U (en) * 2020-10-28 2021-07-23 连云港创美机械有限公司 Upper taper rubber roll and lower taper steel roll pressing thickness adjusting device
CN214298522U (en) * 2020-12-30 2021-09-28 山东德晋新能源科技有限公司 Foil tension unevenness self-adjusting device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117163722A (en) * 2023-11-02 2023-12-05 宁德时代新能源科技股份有限公司 clamping device
CN117163722B (en) * 2023-11-02 2024-04-05 宁德时代新能源科技股份有限公司 Clamping device

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