CN117753782A - Calendaring molding machine for aluminum foil processing - Google Patents
Calendaring molding machine for aluminum foil processing Download PDFInfo
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- CN117753782A CN117753782A CN202410192478.2A CN202410192478A CN117753782A CN 117753782 A CN117753782 A CN 117753782A CN 202410192478 A CN202410192478 A CN 202410192478A CN 117753782 A CN117753782 A CN 117753782A
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- aluminum foil
- fixedly connected
- roller
- rod
- pressing roller
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 149
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 149
- 239000011888 foil Substances 0.000 title claims abstract description 148
- 238000003490 calendering Methods 0.000 title claims abstract description 9
- 238000000465 moulding Methods 0.000 title description 2
- 238000007731 hot pressing Methods 0.000 claims abstract description 36
- 238000003825 pressing Methods 0.000 claims abstract description 30
- 230000001360 synchronised effect Effects 0.000 claims abstract description 10
- 239000002699 waste material Substances 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000006698 induction Effects 0.000 claims 1
- 238000005096 rolling process Methods 0.000 abstract description 30
- 239000005030 aluminium foil Substances 0.000 description 12
- 230000008878 coupling Effects 0.000 description 7
- 238000010168 coupling process Methods 0.000 description 7
- 238000005859 coupling reaction Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Metal Rolling (AREA)
Abstract
The invention relates to the technical field of aluminum foil processing, in particular to a calendaring forming machine for aluminum foil processing, which comprises a shell and mounting plates symmetrically fixedly connected to the outer side surface of the shell, wherein press rolls I are uniformly and rotatably connected between the mounting plates at intervals, adjacent press rolls I are driven by a synchronous belt assembly, and a servo motor is arranged on one of the mounting plates. According to the aluminum foil rolling device, the aluminum foil is sleeved on the placing roller, the head end of the aluminum foil is pulled to move between the pressing roller I and the pressing roller II, the servo motor is started to rotate forward, the pressing roller I drives the aluminum foil to move rightwards through the pressing roller II, the aluminum foil is rolled, when one aluminum foil is used up quickly, the next aluminum foil is reversed to the right side to be contacted and overlapped with the last aluminum foil, the hot pressing roller is used up in a hot pressing mode, the aluminum foil is continuously driven to move rightwards for rolling, continuous pressing is achieved, the rolling work is not required to be interrupted for feeding, and therefore rolling efficiency is improved.
Description
Technical Field
the invention relates to the technical field of aluminum foil processing, in particular to a calendaring forming machine for aluminum foil processing.
Background
in the aluminum foil processing process, because the thickness of the aluminum foil is not the required thickness, the aluminum foil needs to be rolled, so that the aluminum foil reaches the required thickness and then is subjected to subsequent processing.
The Chinese patent with publication number of CN209491177U discloses an aluminum foil calender, the on-line screen storage device comprises a base, the upper end fixed connection of base one side is equipped with the extension board, the upper end connection of extension board is equipped with the safety cover, one side end connection of safety cover is equipped with support one, the lower extreme fixed connection of support one is equipped with the oil spout, be equipped with the roller one and the roller two of vertical range on the side between base and the safety cover of extension board, one side of roller one and roller two is equipped with deflector roll one in proper order, deflector roll two and horizontal range's roller three and roller four, the below of roller three and roller four is equipped with deflector roll three, one side of deflector roll three is equipped with vertical range's deflector roll four and deflector roll five, one side of deflector roll four and deflector roll five is equipped with support two on the base, the above-mentioned patent can roll the aluminum foil, nevertheless because the aluminium foil material rolls can be along with the continuous reduction light consumption of rolling, lead to need to cut off the manual work again to load after the operation and guide the aluminium foil head end to the rolling position, then begin rolling again, continuity is not strong, influence rolling efficiency.
The present invention is intended to solve the problems of the above-mentioned patents, and therefore, it is intended to provide a calender for processing aluminum foil, which is capable of continuously rolling aluminum foil, feeding the aluminum foil without interrupting the rolling, and improving rolling efficiency.
Disclosure of Invention
In order to overcome the defects that the aluminum foil can be rolled, but the aluminum foil coil is continuously reduced in light consumption along with rolling, so that the aluminum foil head end is guided to a rolling position by manually reloading after the operation is interrupted, and then rolling is restarted, the continuity is not strong and the rolling efficiency is affected, the invention provides the calender forming machine capable of continuously rolling the aluminum foil, feeding is not required to be interrupted, and the rolling efficiency is improved.
The invention is realized by the following technical approaches:
a calender for processing aluminum foil comprises a shell and a mounting plate symmetrically fixedly connected to the outer side of the shell, wherein uniformly spaced rotation between the mounting plates is connected with a press roller I, adjacent press rollers I are driven by a synchronous belt assembly, a servo motor is mounted on one of the mounting plates, the end part of an output shaft of the servo motor is fixedly connected with the end part of one of the press rollers I, uniformly spaced sliding connection between the mounting plates is provided with a press roller II corresponding to the press roller I, a lifter is mounted between the mounting plates on the front side and the rear side and is rotationally connected with the press roller II, the center position of the rear side in the shell is rotationally connected with a turntable, a placing roller is circumferentially and uniformly spaced rotation-type cross-connected on the turntable, a driving motor is mounted on the outer side of the shell, the end part of the output shaft of the driving motor is fixedly connected with the center position of the turntable, the aluminum foil quick-use device also comprises an L-shaped limit roller, a swinging frame, a torsion spring I, an inductor, a movable frame, a hot press roller, an electric push rod and a pushing component, wherein the L-shaped limit roller is uniformly arranged in the circumference of the turntable at intervals, the L-shaped limit roller corresponds to the placement roller, the movable frame is vertically and slidingly connected between the tops of the mounting plates, the movable frame is rotationally connected with the hot press roller corresponding to the L-shaped limit roller, the electric push rod is arranged on the shell, the end part of the telescopic rod of the electric push rod is fixedly connected with the movable frame, the swinging frame is rotationally connected between the two sides in the shell, the torsion spring I is connected between the swinging frame and the rotating part of the shell, the inductor is arranged on the swinging frame, the inductor is electrically connected with a driving motor and the electric push rod, when the inductor detects that one coil of aluminum foil is used up quickly, the inductor controls the driving motor to reversely rotate for ninety degrees through a control module, so that the placement roller reversely drives the next coil of aluminum foil to reversely rotate for ninety degrees to contact with the last coil of aluminum foil, and then the inductor controls the electric push rod to drive the movable frame to move downwards, the movable frame drives the hot pressing roller to contact with the aluminum foil for hot pressing, so that the aluminum foil is pulled out together for continuous rolling at the overlapped position, and the pushing component is arranged between the mounting plate and the movable frame and is used for pushing the aluminum foil after hot pressing.
Further stated, the pushing assembly comprises a pushing rod symmetrically and rotationally connected to the inner side surface of the mounting plate, the pushing rod is used for pushing the aluminum foil to move and separate from contact with the L-shaped limiting roller and the hot-pressing roller, a swing seat is fixedly sleeved on a shaft portion of the pushing rod, the mounting plate is close to the shell, a movable block is slidingly connected to the position of the mounting plate, a reset spring is connected between the movable block and the mounting plate, two connecting rods are rotationally connected to the movable block, one connecting rod is rotationally connected with the end part of the upper swing seat, the other connecting rod is rotationally connected with the end part of the lower swing seat, a magnetic rod positioned right above the movable block is symmetrically and fixedly connected to the movable frame, and the magnetic rod moves downwards and is in magnetic contact with the movable block.
Further description, still including excision subassembly, excision subassembly is including the fixed plate of rigid coupling between two mounting panels, sliding cross-under has the cutter that is used for the partial excision with the aluminium foil overlap on the fixed plate, install lift cylinder on the fixed plate, lift cylinder's telescopic link tip and cutter fixed connection, the rigid coupling has the fixed frame between the mounting panel, the rigid coupling has infrared sensor between the mounting panel, infrared sensor is located the cutter left side, infrared sensor and lift cylinder electric connection, install the subassembly that opens and shuts between fixed frame and the fixed plate for lead the waste material of excision.
Further stated, the opening and closing assembly comprises a limiting plate rotationally connected to the fixed frame so as to guide the cut waste, a slotted plate is fixedly connected to the shaft part of the limiting plate, a ratchet bar is fixedly connected to the top of the cutter, a rotating shaft is rotationally connected to one mounting plate in a penetrating way, a ratchet wheel meshed with the ratchet bar is fixedly connected to the rear end of the rotating shaft, a disc is rotationally connected to one mounting plate, transmission is carried out between the shaft part of the disc and the rotating shaft through a synchronous belt assembly, and a protruding rod in sliding connection with the slotted plate is fixedly connected to the eccentric position of the disc so as to drive the slotted plate to swing.
Further illustratively, the cutting assembly further includes a collection frame disposed within the fixed frame for collecting the dropped waste material.
Further description, still including pressing from both sides material subassembly, press from both sides the material subassembly including even interval rotation connect in the ascending L type gag lever post of carousel circumference to press from both sides tightly the aluminium foil head end, L type gag lever post corresponds with L type limiting roller, be connected with torsional spring II between the rotation department of L type gag lever post and carousel, the axial region rigid coupling of L type gag lever post has the cam, cam eccentric position rigid coupling has the contact lever, trailing flank has the ring along circumference rigid coupling in the casing, ring outer wall and contact lever contact, the rigid coupling has the trigger plate on the ring, trigger plate outer wall and contact lever contact, in order to drive the contact lever swing.
further stated, the trigger plate is comprised of two straight sections connected to the retaining ring and an arcuate section connected to the two straight sections.
Further stated, the aluminum foil placing roller further comprises a bolt which is in threaded connection with the end part of the placing roller, and a limiting disc is fixedly connected on the bolt and used for limiting the aluminum foil.
The invention has the remarkable advantages that:
1. The aluminum foil is sleeved on the placing roller, the head end of the aluminum foil is pulled to move between the pressing roller I and the pressing roller II, the servo motor is started to rotate forward, the pressing roller I drives the aluminum foil to move rightwards through the pressing roller II, the aluminum foil is rolled, when one coil of aluminum foil is used up soon, the next coil of aluminum foil can rotate reversely to the right side to overlap with the previous coil of aluminum foil in a contact manner, the hot pressing roller is used up in a hot pressing manner at the overlapping position, the aluminum foil is continuously driven to move rightwards for rolling, continuous pressing is completed, the rolling work is not required to be interrupted for feeding, and therefore rolling efficiency is improved.
2. Under the effect of cutter and infrared sensor, whenever when the aluminium foil overlaps the position roll back right side and remove to the cutter below, infrared sensor passes through control module control cutter downwardly moving and cuts the position that the aluminium foil overlaps, can prevent that the aluminium foil that overlaps from carrying out follow-up processing and handling and influencing whole quality to guarantee the whole quality of aluminium foil.
3. under the effect of L type gag lever post, every time the aluminium foil cover is on L type limiting roller, L type gag lever post carries out spacingly to the aluminium foil head end, can prevent that the head end of aluminium foil from appearing the deviation along with reversal random swing and influencing follow-up pulling out and rolling to guarantee that the aluminium foil head end is smooth by the pulling out and rolling.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
fig. 2 is a schematic perspective view of a press roll I and a press roll II according to the present invention.
Fig. 3 is a schematic perspective view of the sensor and the hot press roller according to the present invention.
Fig. 4 is a schematic perspective view of a turntable and a driving motor according to the present invention.
fig. 5 is a schematic perspective view of a pushing assembly according to the present invention.
Fig. 6 is a schematic perspective view of a pushing rod and a swinging seat according to the present invention.
Fig. 7 is a schematic perspective view of a cutting assembly according to the present invention.
Fig. 8 is a schematic perspective view of a disc and a protruding rod according to the present invention.
fig. 9 is a schematic perspective view of the spacing plate of the present invention after being opened.
fig. 10 is a schematic perspective view of a clamping assembly according to the present invention.
FIG. 11 is a schematic view of the explosive structure of the aggregate assembly of the present invention.
fig. 12 is an enlarged schematic view of fig. 11a in accordance with the present invention.
fig. 13 is a schematic perspective view of a limiting plate and a bolt according to the present invention.
In the reference numerals: 1-shell, 2-mounting plate, 3-compression roller I, 4-servo motor, 5-compression roller II, 7-lifter, 8-turntable, 81-driving motor, 9-placement roller, 10-L-shaped limit roller, 11-swing frame, 12-torsion spring I, 13-inductor, 14-movable frame, 15-hot compression roller, 151-electric push rod, 16-magnetic rod, 161-movable block, 162-connecting rod, 163-pushing rod, 164-swing seat, 165-reset spring, 17-fixed frame, 171-fixed plate, 172-lifting cylinder, 173-cutter, 174-infrared sensor, 175-ratchet, 176-rotating shaft, 177-ratchet, 178-disc, 179-protruding rod, 1710-limiting plate, 1711-linear orifice plate, 1712-collecting frame, 18-L-shaped limit rod, 181-cam, 182-contact rod, 183-triggering plate, 184-circular ring, 185-torsion spring II, 19-limiting plate, 20-bolt.
Detailed Description
It should be noted that in the various embodiments described, identical components are provided with identical reference numerals or identical component names, wherein the disclosure contained throughout the description can be transferred in a meaning to identical components having identical reference numerals or identical component names. The position specification, upper, lower, lateral, etc. selected in the description are also referred to directly in the description and the figures shown and are transferred in the sense of a new position when the position is changed.
Examples: 1-6, a calender forming machine for processing aluminum foil, comprising a shell 1 and a mounting plate 2 symmetrically fixedly connected to the outer right side surface of the shell 1, wherein three press rollers I3 are connected between the lower parts of the front and rear mounting plates 2 at equal intervals in a rotating way, adjacent press rollers I3 are driven by a synchronous belt assembly, a servo motor 4 is arranged on the left side of the front side surface of the front mounting plate 2, the end part of an output shaft of the servo motor 4 is fixedly connected with the front end of the left side pressure roller I3, three press rollers II 5 are connected between the upper parts of the front and rear mounting plates 2 at equal intervals in a sliding way, the three press rollers II 5 respectively correspond to the three press rollers I3, the rolling thickness between the three press rollers II 5 and the three press rollers I3 is gradually decreased from left to right, a lifter 7 is arranged between the front and rear mounting plates 2, the lifter 7 is rotationally connected with the press rollers II 5, the lifter 7 is composed of a lifter and an air cylinder, the lifting frame is connected between the tops of the front and rear side mounting plates 2 in a sliding manner, the lower part of the lifting frame is rotationally connected with the compression roller II 5, the air cylinder is arranged between the upper parts of the front and rear side mounting plates 2, the end part of the telescopic rod of the air cylinder is fixedly connected with the middle of the top of the lifting frame, the circle center position of the rear side surface in the shell 1 is rotationally connected with the rotary table 8, the rotary table 8 is uniformly and alternately connected with the placing rollers 9 in a penetrating manner along the circumferential direction, the placing rollers 9 can realize the placement of a roll of aluminum foil, the middle part of the rear side surface outside the shell 1 is provided with the driving motor 81, the end part of the output shaft of the driving motor 81 is fixedly connected with the circle center position of the rear side of the rotary table 8, the lifting frame also comprises an L-shaped limiting roller 10, a swinging frame 11, a torsion spring I12, an inductor 13, a movable frame 14, a hot pressing roller 15, an electric push rod 151 and a pushing component, the L-shaped limiting roller 10 is uniformly and alternately arranged on the front side surface of the rotary table 8, the L-shaped limit roller 10 corresponds to the placement roller 9, a movable frame 14 is vertically and slidably connected between the left sides of the tops of the front mounting plate 2 and the rear mounting plate 2, a hot pressing roller 15 is rotatably connected in the middle of the movable frame 14, the hot pressing roller 15 corresponds to the L-shaped limit roller 10, an electric push rod 151 is mounted in the middle of the outer top of the shell 1, the end part of a telescopic rod of the electric push rod 151 is fixedly connected with the top of the movable frame 14, a swinging frame 11 is rotatably connected between the right upper sides of the front side and the rear side of the shell 1, a torsion spring I12 is connected between the swinging frame 11 and the rotating part of the shell 1, an inductor 13 is mounted on the right side of the swinging frame 11, the inductor 13 is electrically connected with a driving motor 81 and the electric push rod 151, when the inductor 13 detects that a roll of aluminum foil is used up quickly, the inductor 13 reverses ninety degrees through a control module to enable the placement roller 9 to reversely drive the next roll of aluminum foil to reversely rotate for overlapping with the previous roll of aluminum foil, then the inductor 13 again controls the electric push rod 151 to drive the movable frame 14 to move downwards, the movable frame 14 drives the hot pressing roller 15 to contact with the aluminum foil, so that the overlapped position is jointly driven by the hot pressing roller 15, the aluminum foil is driven by the contact with the aluminum foil, and when the overlapped position is pulled out of the aluminum foil, and the hot pressing roller assembly is continuously pushed by the hot pressing roller 10 to be separated from the hot pressing roller assembly, and the hot pressing assembly, when the hot pressing assembly is mounted on the mounting plate 2, and the L-shaped and the aluminum carrier is continuously pushed by the hot pressing assembly, and separated from the hot pressing roller and the material.
Referring to fig. 5 and 6, the pushing assembly includes a magnetic rod 16, a movable block 161, a connecting rod 162, a pushing rod 163, a swinging seat 164 and a return spring 165, wherein the left side of the inner side of the front and rear mounting plates 2 is symmetrically connected with the pushing rod 163 in a vertically rotating manner, when the pushing rod 163 swings to contact with the aluminum foil, the pushing rod 163 can push the aluminum foil to move to be separated from contact with the L-shaped limiting roller 10 and the hot-pressing roller 15, the shaft parts of the four pushing rods 163 are fixedly sleeved with the swinging seat 164, the middle of the left part of the front and rear mounting plates 2 is vertically slidably connected with the movable block 161, the return spring 165 is connected between the top of the movable block 161 and the inner side of the mounting plates 2, the right side of the movable block 161 is rotatably connected with the two connecting rods 162, one connecting rod 162 is rotatably connected with the outer end of the upper swinging seat 164, the other connecting rod 162 is rotatably connected with the inner end of the lower swinging seat 164, the magnetic rod 16 is fixedly connected with the front and rear of the upper part of the left side of the movable frame 14, the magnetic rod 16 is positioned right above the movable block 161, and the magnetic rod 16 moves downwards to be magnetically contacted with the movable block 161.
Firstly, a lifting cylinder 7 is started to drive a press roller II to move up and down to adjust the thickness of aluminum foil rolling, then an aluminum foil is sleeved on a placement roller 9 from the left side, the aluminum foil head end is pulled out for a distance, then a driving motor 81 is started to reversely rotate to drive a rotary table 8 to reversely rotate ninety degrees, the rotary table 8 drives the placement roller 9 to reversely rotate to enable the next placement roller 9 to reversely rotate to the left side for feeding, the placement roller 9 drives the placed aluminum foil to reversely rotate into a shell 1, the aluminum foil is sleeved on the placement roller 9 repeatedly, when the aluminum foil reversely rotates to the right side, an L-shaped limiting roller 10 supports the aluminum foil head end, the aluminum foil is contacted with an inductor 13, the aluminum foil drives the inductor 13 to swing upwards, the inductor 13 drives a swing frame 11 to swing upwards, a torsion spring I12 is compressed, after the aluminum foil reversely rotates ninety degrees, the driving motor 81 is turned off, the aluminum foil head end is pulled to move between the press roller I3 and the press roller II 5 on the left side, the hot-pressing roller 15 is started, then the servo motor 4 is started to forward rotate to drive the left pressing roller I3 to forward rotate, the left pressing roller I3 drives the middle pressing roller I3 to forward rotate through the synchronous belt assembly, the middle pressing roller I3 drives the right pressing roller I3 to forward rotate through the synchronous belt assembly, the pressing roller I3 and the pressing roller II 5 cooperate to drive the aluminum foil to move rightwards to convey, the pressing roller I3 and the pressing roller II 5 cooperate to roll the aluminum foil, the aluminum foil is gradually rolled into the required thickness through the three groups of pressing rollers I3 and the pressing roller II 5, the rolled aluminum foil continues to move rightwards to carry out subsequent processing, the aluminum foil on the right placing roller 9 continuously reduces along with the continuous pulling out of the aluminum foil to be rolled, the swinging frame 11 drives the inductor 13 to swing downwards along with the reduction of the aluminum foil due to the action of the torsion spring I12, the inductor 13 detects the aluminum foil quantity on the placing roller 9, when the aluminum foil on the right side is used up quickly, the inductor 13 controls the driving motor 81 to drive the turntable 8 to rotate reversely by ninety degrees through the control module, so that the next aluminum foil is reversely rotated by ninety degrees to contact the aluminum foil on the right side, the next aluminum foil drives the inductor 13 to swing upwards again, at this time, the inductor 13 controls the electric push rod 151 to drive the movable frame 14 to move downwards through the control module, the movable frame 14 moves downwards to drive the hot-pressing roller 15 and the magnetic rod 16 to move downwards, the hot-pressing roller 15 moves downwards to contact the overlapping position of the two aluminum foils, the hot-pressing roller 15 carries out hot-pressing on the overlapping position of the two aluminum foils together, the aluminum foils are continuously moved rightwards to be rolled so as to finish continuous pressing, feeding is carried out without interrupting rolling work, rolling efficiency is improved, at this time, the magnetic rod 16 is in magnetic contact with the movable block 161, after the hot-pressing is carried out for a proper time, the telescopic rod of the electric push rod 151 shortens to drive the movable frame 14 to move upwards to reset, the movable frame 14 drives the hot-press roller 15 to move upwards for resetting, the magnetic rod 16 moves upwards to drive the movable block 161 to move upwards, the reset spring 165 is compressed, the movable block 161 drives the connecting rods 162 on the upper side and the lower side to move upwards, the connecting rods 162 drive the swinging seat 164 to swing upwards, the swinging seat 164 on the upper side and the lower side drives the pushing rod 163 on the upper side to swing towards the aluminum foil direction, the pushing rod 163 below drives the aluminum foil after hot pressing to move upwards to be separated from the contact with the L-shaped limit roller 10, the pushing rod 163 above limits the aluminum foil after hot pressing to be separated from the contact with the hot-press roller 15, so that the aluminum foil after hot pressing is prevented from adhering to the L-shaped limit roller 10 and the hot-press roller 15 to affect conveying and rolling, when the movable block 161 moves upwards to the maximum stroke, the magnetic rod 16 continues to move upwards for resetting to be separated from the movable block 161, due to the action of the reset spring 165, the movable block 161 moves downwards to reset to drive the connecting rod 162 to move downwards to reset, the connecting rod 162 drives the pushing rod 163 to swing and reset through the swinging seat 164, the pushing rod 163 is separated from contact with the aluminum foil, and after all the aluminum foils are rolled, the hot press roller 15 and the servo motor 4 are closed, and the press roller I3 stops rotating positively.
Referring to fig. 7-9, the aluminum foil cutting device further comprises a cutting assembly installed between the front and rear mounting plates 2, the cutting assembly comprises a fixing frame 17, a fixing plate 171, a lifting cylinder 172, a cutter 173, an infrared sensor 174 and an opening and closing assembly, wherein the fixing plate 171 is fixedly connected between the upper right sides of the inner side surfaces of the front and rear mounting plates 2, the cutter 173 is connected to the fixing plate 171 in a sliding penetrating manner, when the cutter 173 moves downwards, the cutter 173 can cut out the overlapped part of the aluminum foil, the lifting cylinder 172 is installed in the middle of the fixing plate 171, the end part of a telescopic rod of the lifting cylinder 172 is fixedly connected with the middle of the cutter 173, a fixing frame 17 is fixedly connected between the lower right sides of the front and rear mounting plates 2, the right side of the fixing frame 17 is an inclined plane for guiding the aluminum foil, the infrared sensor 174 is fixedly connected between the upper right sides of the inner side surfaces of the front and rear mounting plates 2, the infrared sensor 174 is positioned on the left side of the cutter 173, and the opening and closing assembly is installed between the fixing frame 17 and the fixing plate 171, and the opening and closing assembly can guide the cut waste; the opening and closing assembly comprises a ratchet strip 175, a rotating shaft 176, a ratchet 177, a disc 178, a protruding rod 179, a limiting plate 1710 and a slotted plate 1711, wherein the limiting plate 1710 is rotationally connected to the right side of the upper part of the fixed frame 17, when the limiting plate 1710 swings downwards, the limiting plate 1710 can guide cut waste, the front end of the shaft part of the limiting plate 1710 is fixedly connected with the slotted plate 1711, the front side of the top of the cutter 173 is fixedly connected with the ratchet strip 175, the rotating shaft 176 is rotationally connected to the right upper side of the front mounting plate 2, the ratchet 177 is fixedly connected with the ratchet 177, the ratchet 177 is meshed with the ratchet strip 175, the right side of the front mounting plate 2 is rotationally connected with the disc 178, the shaft part of the disc 178 and the front side of the rotating shaft 176 are in transmission through the synchronous belt assembly, the protruding rod 179 is fixedly connected to the eccentric position of the front side of the disc 178, and the protruding rod 179 is in sliding connection with the slotted plate 1711, and when the protruding rod 179 rotates, the protruding rod 179 can drive the slotted plate 1711 to swing.
referring to fig. 7, the excision assembly further includes a collection frame 1712, and the collection frame 1712 is disposed in the fixing frame 17, wherein the collection frame 1712 can collect the dropped waste.
Referring to fig. 10-12, the aluminum foil clamping device further comprises a clamping component installed between the shell 1 and the turntable 8, the clamping component comprises an L-shaped limiting rod 18, a cam 181, a contact rod 182, a trigger plate 183, a circular ring 184 and a torsion spring ii 185, four L-shaped limiting rods 18 are connected to the turntable 8 in a penetrating manner at uniform intervals along the circumferential direction, the L-shaped limiting rods 18 correspond to the L-shaped limiting rollers 10, the L-shaped limiting rods 18 can clamp the aluminum foil head ends, the torsion spring ii 185 is connected between the L-shaped limiting rods 18 and the rotating position of the turntable 8, the cam 181 is fixedly connected to the rear end of the shaft portion of the L-shaped limiting rod 18, the contact rod 182 is fixedly connected to the eccentric position of the rear side of the cam 181, the circular ring 184 is fixedly connected to the rear side of the shell 1 along the circumferential direction, the outer wall of the circular ring 184 is in contact with the contact rod 182, the trigger plate 183 is fixedly connected to the right side of the circular ring 184, the outer wall of the trigger plate 183 is in contact with the contact rod 182, when the contact rod 182 is in contact with the trigger plate 183, the trigger plate 183 can swing, the trigger plate 182 can be driven to swing, the trigger plate 183 is composed of two straight-line segments and two straight-line segments, the straight-line segments are connected to the two straight-line segments, and the two arc segments are fixedly connected to the arc segments.
When the aluminum foil continuously moves rightwards to roll, the infrared sensor 174 detects the thickness of the pressed aluminum foil, when the aluminum foil subjected to aluminum foil overlapping rolling moves rightwards to the fixed frame 17, the infrared sensor 174 detects the position of aluminum foil overlapping, the infrared sensor 174 controls the telescopic rod of the lifting cylinder 172 to stretch once through the control module, the telescopic rod of the lifting cylinder 172 stretches to drive the cutter 173 to move downwards, the cutter 173 moves downwards to drive the ratchet wheel 175 to move downwards, the ratchet wheel 177 moves downwards to slide on the ratchet wheel 177, the cutter 173 moves downwards to cut the right side of the aluminum foil overlapping position, so that the non-overlapped aluminum foil continues to move rightwards to carry out subsequent processing, the overlapped aluminum foil continues to move rightwards, then the lifting cylinder 172 drives the cutter 173 to move upwards to reset, the cutter 173 drives the ratchet wheel 175 to move upwards to reset, the ratchet wheel 177 rotates forwards to drive the rotating shaft 176 to rotate forwards, the rotating shaft 176 drives the disc 178 to rotate forward by one hundred eighty degrees through the transmission of the synchronous belt assembly, the disc 178 drives the protruding rod 179 to rotate forward, the protruding rod 179 drives the one-word hole plate 1711 to swing downwards, the one-word hole plate 1711 swings downwards to drive the limiting plate 1710 to swing downwards, the limiting plate 1710 swings downwards to stop closing the fixed frame 17, then the left side of the overlapped position of the aluminum foils moves to the lower part of the cutter 173, the infrared sensor 174 detects that the telescopic rod of the lifting cylinder 172 is controlled by the control module to stretch and retract once again, so that the cutter 173 moves downwards to cut the left side of the overlapped position of the aluminum foils, in this way, the overlapped position of the aluminum foils is completely cut off to be separated from the rolled aluminum foils, the waste materials fall into the collecting frame 1712, then the lifting cylinder 172 drives the cutter 173 to move upwards again to reset, the disc 178 swings upwards again through the protruding rod 179 to drive the one-word hole plate 1711 to swing upwards to reset, the slotted plate 1711 resets to drive the limiting plate 1710 to swing upwards to reset, the limiting plate 1710 seals the inside of the fixed frame 17, and the rolled aluminum foil also continues to move rightwards for subsequent processing. When a proper amount of waste is contained in the collection frame 1712, the collection frame 1712 is pulled to move forward to be out of contact with the fixed frame 17, the waste in the collection frame 1712 is poured out, and the collection frame 1712 is returned to the fixed frame 17 after the whole waste is poured out. Thus, the overlapping aluminum foils can be prevented from influencing the overall quality by subsequent processing, thereby ensuring the overall quality of the aluminum foils.
when the aluminum foil is sleeved on the placement roller 9, the L-shaped limiting rod 18 is pulled to swing downwards, the torsion spring II 185 is compressed, then the aluminum foil head end is pulled to move between the L-shaped limiting rod 18 and the L-shaped limiting roller 10, the L-shaped limiting rod 18 is loosened, due to the action of the torsion spring II 185, the L-shaped limiting rod 18 swings upwards to be in contact with the aluminum foil head end, the L-shaped limiting rod 18 and the L-shaped limiting roller 10 limit the aluminum foil head end, then every time the turntable 8 is reversed by ninety degrees, the turntable 8 also drives the L-shaped limiting rod 18 to rotate reversely, the L-shaped limiting rod 18 and the L-shaped limiting roller 10 synchronously rotate reversely to prevent the aluminum foil head end from shaking randomly, the L-shaped limiting rod 18 rotates reversely to drive the cam 181 to rotate reversely, the cam 181 rotates reversely to drive the contact rod 182 to rotate reversely, when the contact rod 182 rotates reversely to the right side to be in contact with the trigger plate 183, the trigger plate 183 swings 182 drives the contact rod 181 to swing, the cam 181 swings, the L-shaped limiting rod 18 swings upwards to be compressed, and the L-shaped limiting rod 18 swings upwards to be in contact with the aluminum foil to be separated from the contact with the aluminum foil, and the rolling movement of the aluminum foil is carried out to roll rightwards. When the aluminum foil is used up soon to replace the next roll, the turntable 8 is reversed ninety degrees again, so that the contact rod 182 is reversed to be separated from the trigger plate 183, and the L-shaped limiting rod 18 swings and resets under the action of the torsion spring II 185, and the cam 181 drives the contact rod 182 to swing and reset. Therefore, the head end of the aluminum foil can be prevented from being rolled by being pulled out smoothly due to the influence of deviation of the position caused by random swing along with the inversion.
Referring to fig. 13, the aluminum foil placing device further comprises a limiting disc 19 and bolts 20, the bolts 20 are connected to the front ends of the four placing rollers 9 in a threaded mode, the limiting disc 19 is fixedly connected to the bolts 20, and when the aluminum foil is sleeved on the placing rollers 9, the limiting disc 19 can limit the aluminum foil.
When the aluminum foil is required to be sleeved on the placement roller 9, the limiting disc 19 is twisted firstly to reversely rotate to drive the bolt 20 to reversely rotate, the bolt 20 reversely rotates to move forwards through threads to be separated from the placement roller 9, a roll of aluminum foil can be sleeved on the placement roller 9, then the limiting disc 19 is moved to drive the bolt 20 to contact with the placement roller 9, the limiting disc 19 is twisted to positively rotate to drive the bolt 20 to positively rotate, the limiting disc 19 is moved backwards through threads to reset, and the limiting disc 19 resets to limit the aluminum foil. Therefore, the phenomenon that the aluminum foil moves back and forth in the pulling-out process can be prevented from causing the deviation of conveying, and the accurate pulling-out conveying of the aluminum foil is ensured.
Finally, it is necessary to state that: the foregoing is provided to assist in understanding the technical solutions of the present invention, and is not to be construed as limiting the scope of protection of the present invention; insubstantial modifications and variations from the above teachings are within the scope of the invention as claimed.
Claims (8)
1. A calendaring forming machine for aluminum foil processing comprises a shell (1) and a mounting plate (2) symmetrically fixedly connected to the outer side surface of the shell (1), wherein the mounting plate (2) is uniformly and alternately connected with a pressing roller I (3), adjacent pressing rollers I (3) are in transmission through a synchronous belt assembly, a servo motor (4) is mounted on one mounting plate (2), the end part of an output shaft of the servo motor (4) is fixedly connected with the end part of one pressing roller I (3), a pressing roller II (5) corresponding to the pressing roller I (3) is fixedly connected between the mounting plate (2) in a sliding manner, a lifter (7) is mounted between the mounting plates (2) on the front side and the rear side, the lifter (7) is rotationally connected with the pressing roller II (5), the center position of the inner side surface of the shell (1) is rotationally connected with a rotary table (8), a placing roller (9) is rotationally and uniformly and alternately connected with the periphery of the rotary table I (8), a driving motor (81) is mounted on the outer side surface of the shell (1), and the end part of the driving motor (81) is fixedly connected with the center position of the center of the pressing roller I (8), and is characterized by further comprising an L-shaped limit roller (10), a swinging induction frame (12), a torsion spring (14), a torsion spring (151) and a push rod assembly (151), the L-shaped limiting rollers (10) are uniformly arranged in the circumferential direction of the turntable (8) at intervals, the L-shaped limiting rollers (10) are corresponding to the placement rollers (9), a movable frame (14) is vertically and slidably connected between the tops of the mounting plates (2), a hot pressing roller (15) corresponding to the L-shaped limiting rollers (10) is rotatably connected to the movable frame (14), an electric push rod (151) is arranged on the shell (1), the end part of a telescopic rod of the electric push rod (151) is fixedly connected with the movable frame (14), a swinging frame (11) is rotatably connected between the two sides in the shell (1), a torsion spring I (12) is connected between the swinging frame (11) and the rotating part of the shell (1), an inductor (13) is arranged on the swinging frame (11), the inductor (13) is electrically connected with a driving motor (81) and the electric push rod (151), when the inductor (13) detects that one coil of aluminum foil is rapidly used up, the inductor (13) is reversely rotated by a control module to enable the placement rollers (9) to drive the next coil of aluminum foil reversely to be in ninety degrees, the reverse rotation of the electric push rod is in contact with the upper coil of aluminum foil, the electric push rod is controlled to be in contact with the upper coil of aluminum foil, the electric push rod (81) and then the aluminum foil (14) is continuously contacted with the hot pressing roller (151) in a mode, the hot pressing belt is continuously and the aluminum foil is continuously pulled out of the aluminum foil (14) in a mode, and the hot pressing roller is continuously contacted with the upper coil (15), the pushing component is arranged between the mounting plate (2) and the movable frame (14) and is used for pushing the aluminum foil after hot pressing.
2. The calendaring machine for processing aluminum foil according to claim 1, wherein the pushing assembly comprises a pushing rod (163) symmetrically and rotationally connected to the inner side surface of the mounting plate (2), the pushing rod is used for pushing aluminum foil to move and separate from contact with the L-shaped limiting roller (10) and the hot pressing roller (15), a swing seat (164) is fixedly sleeved on a shaft portion of the pushing rod (163), a movable block (161) is slidingly connected to the mounting plate (2) near the position of the shell (1), a return spring (165) is connected between the movable block (161) and the mounting plate (2), two connecting rods (162) are rotationally connected to the movable block (161), one connecting rod (162) is rotationally connected with the end of the upper swing seat (164), the other connecting rod (162) is rotationally connected with the end of the lower swing seat (164), a magnetic rod (16) positioned right above the movable block (161) is symmetrically fixedly connected to the movable frame (14), and the magnetic rod (16) moves downwards to magnetically contact with the movable block (161).
3. The calendaring machine for processing aluminum foil according to claim 2, further comprising a cutting assembly, wherein the cutting assembly comprises a fixing plate (171) fixedly connected between two mounting plates (2), a cutter (173) for cutting off the overlapping part of the aluminum foil is connected to the fixing plate (171) in a sliding manner, a lifting cylinder (172) is mounted on the fixing plate (171), the end of a telescopic rod of the lifting cylinder (172) is fixedly connected with the cutter (173), a fixing frame (17) is fixedly connected between the mounting plates (2), an infrared sensor (174) is fixedly connected between the mounting plates (2), the infrared sensor (174) is located on the left side of the cutter (173), the infrared sensor (174) is electrically connected with the lifting cylinder (172), and an opening and closing assembly is mounted between the fixing frame (17) and the fixing plate (171) for guiding cut waste materials.
4. A calender for processing aluminum foil according to claim 3, wherein the opening and closing assembly comprises a limiting plate (1710) rotatably connected to the fixed frame (17) to guide the cut waste, a slotted plate (1711) is fixedly connected to a shaft portion of the limiting plate (1710), a ratchet bar (175) is fixedly connected to the top of the cutter (173), a rotating shaft (176) is rotatably connected to one mounting plate (2) in a penetrating manner, a ratchet wheel (177) meshed with the ratchet bar (175) is fixedly connected to the rear end of the rotating shaft (176), a disc (178) is rotatably connected to one mounting plate (2), a synchronous belt assembly is used for driving the shaft portion of the disc (178) and the rotating shaft (176), and a protruding rod (179) slidably connected with the slotted plate (1711) is fixedly connected to the eccentric position of the disc (178) to drive the slotted plate (1711) to swing.
5. A calender for aluminum foil processing according to claim 4, wherein the cutting assembly further comprises a collection frame (1712) disposed in the fixed frame (17) to collect the dropped scraps.
6. The calendaring machine for processing aluminum foil according to claim 5, further comprising a clamping assembly, wherein the clamping assembly comprises L-shaped limiting rods (18) which are uniformly and rotatably connected to the periphery of the turntable (8) at intervals so as to clamp the head end of the aluminum foil, the L-shaped limiting rods (18) correspond to the L-shaped limiting rollers (10), torsion springs II (185) are connected between the L-shaped limiting rods (18) and the rotating parts of the turntable (8), the shaft parts of the L-shaped limiting rods (18) are fixedly connected with cams (181), contact rods (182) are fixedly connected at eccentric positions of the cams (181), circular rings (184) are fixedly connected to the inner rear side surfaces of the shell (1) along the circumferential direction, outer walls of the circular rings (184) are in contact with the contact rods (182), trigger plates (183) are fixedly connected to the circular rings (184), and the outer walls of the trigger plates (183) are in contact with the contact rods (182) so as to drive the contact rods (182) to swing.
7. The calender for aluminum foil processing according to claim 6, wherein the trigger plate (183) is composed of two straight line segments connected to the fixing ring and an arc segment connected to the two straight line segments.
8. The calendaring machine for processing aluminum foil according to claim 7, further comprising a bolt (20) screwed to the end of the placement roller (9), wherein a limiting disc (19) is fixedly connected to the bolt (20) for limiting the aluminum foil.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410192478.2A CN117753782B (en) | 2024-02-21 | 2024-02-21 | Calendaring molding machine for aluminum foil processing |
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| CN202410192478.2A CN117753782B (en) | 2024-02-21 | 2024-02-21 | Calendaring molding machine for aluminum foil processing |
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