CN214289717U

CN214289717U - Automatic continuous ultrasonic cleaning machine

Info

Publication number: CN214289717U
Application number: CN202022859545.1U
Authority: CN
Inventors: 何仰江
Original assignee: Foshan City Nanhai District Juhe Ultrasonic Equipment Co ltd
Current assignee: Foshan City Nanhai District Juhe Ultrasonic Equipment Co ltd
Priority date: 2020-12-02
Filing date: 2020-12-02
Publication date: 2021-09-28
Anticipated expiration: 2030-12-02

Abstract

The utility model discloses an automatic continuous ultrasonic cleaner, include: the feeding conveying mechanism is provided with a chain conveying assembly and a jacking assembly, the chain conveying assembly is used for conveying a basket loaded with a workpiece, and the jacking assembly is used for jacking the basket; the ultrasonic cleaning mechanism is provided with a cleaning tank and a lifting assembly which can be arranged in the cleaning tank in a lifting way; the air drying mechanism is provided with an air drying box and a conveying belt penetrating through the air drying box; and the conveying mechanism is erected among the feeding conveying mechanism, the ultrasonic cleaning mechanism and the air drying mechanism. The utility model discloses both can accomplish the washing to the work piece, also can accomplish the washing to the charging basket, compensate market blank, avoid traditional technology not enough, the practicality is strong.

Description

Automatic continuous ultrasonic cleaning machine

Technical Field

The utility model relates to a cleaning equipment, in particular to automatic continuous ultrasonic cleaner.

Background

Partial work piece puts and carries on the work piece tray in process of production, shifts, because the work piece is in production and processing process, the surface is infected with dirt bits, oil stain etc. easily, for example can annotate lubricating oil when carrying out cutting process to be used for lubricating, cooling and cutting sweeps and wash, nevertheless there is the oil stain after accomplishing the processing to remain, and have partial dirt bits adhesion on the work piece surface, when putting on the work piece tray, also can be infected with partial oil stain and dirt bits on the work piece tray. In the traditional production process, the workpiece is generally cleaned, and the cleaned workpiece is stained with oil stains and dust again when being placed into the workpiece tray again, so that the quality and the cleaning effect are affected.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides an automatic continuous ultrasonic cleaner can carry out automatic continuous washing to work piece tray and work piece simultaneously, compensaties the market blank.

According to the utility model discloses automatic continuous ultrasonic cleaner, include:

the feeding conveying mechanism is provided with a chain conveying assembly and a jacking assembly, the chain conveying assembly is used for conveying a material basket loaded with a workpiece, and the jacking assembly can penetrate through the chain conveying assembly and is used for jacking the material basket;

the ultrasonic cleaning mechanism is provided with a cleaning tank and a lifting assembly which can be arranged in the cleaning tank in a lifting way;

the air drying mechanism is provided with an air drying box and a conveying belt penetrating through the air drying box;

the carrying mechanism is erected among the feeding conveying mechanism, the ultrasonic cleaning mechanism and the air drying mechanism and used for conveying the material basket from the feeding conveying mechanism to the ultrasonic cleaning mechanism and conveying the material basket from the ultrasonic cleaning mechanism to the air drying mechanism.

According to the utility model discloses an embodiment has following technological effect at least:

adopt the automatic continuous ultrasonic cleaner that above-mentioned structure set up, can accomplish the leading-in of material basket (the work piece tray that mentions in the background art promptly) and work piece through material loading conveyor mechanism, rethread transport mechanism will be taken the whole transport of material basket of work piece to carrying out ultrasonic cleaning to the washtrough in, whole transport again after the washing is accomplished air-dries to air-dry mechanism, both can accomplish the washing to the work piece, also can accomplish the washing to the material basket, compensate market blank, avoid traditional technology's not enough, therefore, the clothes hanger is strong in practicability.

According to the utility model discloses a some embodiments, material loading conveyor mechanism ultrasonic cleaning mechanism with air-dry mechanism arranges in proper order, transport mechanism be provided with the slide rail with install in a plurality of groups transport cantilever on the slide rail, the length direction of slide rail is followed material loading conveyor mechanism ultrasonic cleaning mechanism with air-dry mechanism's the direction of arranging extends, the length direction perpendicular to of transport cantilever the length direction of slide rail, and every group the transport cantilever has two the transport cantilever, two of every group the transport cantilever can be followed the slide rail slides, two of every group simultaneously distance between the transport cantilever can be adjusted.

the automatic continuous ultrasonic cleaning machine adopting the structure can simplify the structural design through the arrangement of the slide rail, and improve the running stability of the equipment. And the carrying cantilever slides along the slide rail, so that the carrying of the material basket can be realized, the mutual opening and closing can also be realized, the jacking assembly and the lifting assembly are matched to complete the feeding and the discharging of the material basket, the structure is simple, the production cost is low, and the design and the layout are reasonable.

According to the utility model discloses a some embodiments, two of every group the end of being close to of transport cantilever is provided with hangs the knot structure, it is used for hanging the knot to hang the knot structure the basket of material.

adopt the automatic continuous ultrasonic cleaner that above-mentioned structure set up, detain the structure through hanging and come to carry on spacingly to the material basket, more direct through carrying the cantilever and carry the mode that removes the material basket, stability, reliability are higher.

According to the utility model discloses a some embodiments, hang and detain the structure and set up in two including the symmetry four rectangle frames on the transport cantilever, four the apex angle department that the rectangle frame is close to each other is concave to be formed with big-end-up's concave position, four the whole profile that the bottom of concave position formed with the profile adaptation of basket.

adopt the automatic continuous ultrasonic cleaner that above-mentioned structure set up, the rectangle frame can be made through the section bar cutting, low in production cost to the concave position setting of big-end-up can carry out position adjustment to the basket automatically, has both made things convenient for the basket to get into concave position, also can realize stable clamping.

According to the utility model discloses a some embodiments, the transport cantilever is provided with three groups, the washing tank is provided with two side by side, three groups the transport cantilever in gliding in-process is used for realizing in step on the slide rail the material basket is followed material loading conveyor transports to the first washing tank, from the first the washing tank transports to the second the washing tank, from the second the washing tank transports to air-dry on the mechanism.

the automatic continuous ultrasonic cleaning machine adopting the structure can effectively improve the carrying and cleaning efficiency. And when actual setting, chain conveying assembly can set up a plurality of conveying chains along the length direction of transport cantilever to realize the transport of a plurality of baskets, further improve washing, handling efficiency.

According to some embodiments of the utility model, lifting unit be provided with the crane and rotate install in bear the weight of the seat on the crane.

adopt the automatic continuous ultrasonic cleaner that above-mentioned structure set up, in operation, the crane rises, it makes its and transport mechanism separation to lift the basket through bearing the seat, wait to carry and carry out ultrasonic cleaning in the mechanism steps down to the washtrough again after stepping down, after the washing is accomplished, the crane rises to the liquid level top, the control bears the seat and rotates the state to the slope of basket, the cleaning liquid on the basket of dumping and the work piece, later reset again and rise, transport to air-dry on the mechanism through transport mechanism, can effectively improve air-dry efficiency, reduce water stain and remain.

According to some embodiments of the utility model, the crane becomes L type structure, specifically includes vertical portion and horizontal part, bear articulated or sliding connection of one end of seat the horizontal part is kept away from the one end of vertical portion, vertical portion in the liquid level top of washing tank is provided with the rotation drive, the rotation drive is connected bear the seat and be close to the one end of vertical portion, for control bear the seat and be close to one of vertical portion is served and is lifted.

According to the utility model discloses a some embodiments, the outside of washing tank is provided with and is used for control the lift drive assembly that the crane goes up and down with be used for control the shake drive assembly of crane shake.

According to some embodiments of the utility model, ultrasonic cleaning mechanism corresponds lifting unit is provided with the slope drive assembly, the slope drive assembly is used for controlling the material basket slope.

According to the utility model discloses a some embodiments, automatic continuous ultrasonic cleaner still is provided with air-cooling mechanism, air-cooling mechanism is used for carrying hot-blast work piece stoving that carries out, air-cooling mechanism is located the output of conveyer belt is provided with cooling fan.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

fig. 1 is a schematic view of a structural layout of the present invention;

fig. 2 is a schematic view of the overall internal structure of the present invention;

FIG. 3 is a schematic view showing an overall structure of the feed conveyor mechanism and the ultrasonic cleaning mechanism;

fig. 4 is a schematic view of an overall structure of the present invention;

FIG. 5 is a schematic view of a feed conveyor mechanism;

FIG. 6 is a schematic diagram of a construction of the jacking assembly;

figure 7 is a schematic view of a crane structure.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1 to 7, the utility model provides an automatic continuous ultrasonic cleaner, include:

the feeding conveying mechanism 100 is provided with a chain conveying assembly 102 and a jacking assembly 103, the chain conveying assembly 102 is used for conveying the material basket 101 loaded with the workpiece, and the jacking assembly 103 can penetrate through the chain conveying assembly 102 and is used for jacking the material basket 101;

the ultrasonic cleaning mechanism 200, the ultrasonic cleaning mechanism 200 is provided with a cleaning tank 201 and a lifting component which can be installed in the cleaning tank 201 in a lifting way, and the cleaning tank 201 is provided with an ultrasonic generator;

the air drying mechanism 300 is provided with an air drying box and a conveying belt penetrating through the air drying box, wherein the air drying box 300 is provided with the conveying belt;

and the conveying mechanism 500 is erected among the feeding conveying mechanism 100, the ultrasonic cleaning mechanism 200 and the air drying mechanism 300, and is used for conveying the material basket 101 from the feeding conveying mechanism 100 to the ultrasonic cleaning mechanism 200 and conveying the material basket 101 from the ultrasonic cleaning mechanism 200 to the air drying mechanism 300.

Adopt the automatic continuous ultrasonic cleaner that above-mentioned structure set up, can accomplish the leading-in of material basket 101 (the work piece tray that mentions in the background art promptly) and work piece through material loading conveyor mechanism 100, rethread transport mechanism 500 will be taken the whole transport of material basket 101 of work piece to carrying out ultrasonic cleaning in cleaning bath 201 together, whole transport again after the washing is accomplished air-dries to air-dry mechanism 300, both can accomplish the washing to the work piece, also can accomplish the washing to material basket 101, compensate market blank, avoid traditional technology's not enough, therefore, the clothes hanger is strong in practicability.

Referring to fig. 1, fig. 2 and fig. 5, in some embodiments of the present invention, material loading conveyor mechanism 100, ultrasonic cleaning mechanism 200 and air-drying mechanism 300 are arranged in proper order, conveying mechanism 500 is provided with slide rail 501 and a plurality of groups of conveying cantilevers 502 installed on slide rail 501, length direction of slide rail 501 is along material loading conveyor mechanism 100, ultrasonic cleaning mechanism 200 and air-drying mechanism 300's the direction of arranging extends, length direction perpendicular to slide rail 501's length direction of conveying cantilevers 502, and every group of conveying cantilevers 502 has two conveying cantilevers 502, two conveying cantilevers 502 of every group can slide along slide rail 501, distance between two conveying cantilevers 502 of every group can be adjusted simultaneously.

The automatic continuous ultrasonic cleaning machine can simplify the structure of the carrying mechanism 500, reduce the production cost and reduce the volume of equipment. When carrying, carrying cantilever 502 slides to the top of jacking subassembly 103 along slide rail 501 and opens the distance that width or length are big than basket 101, when basket 101 carried to jacking subassembly 103 top through chain conveying subassembly 102, jacking subassembly 103 jacked basket 101 to slightly being higher than carrying cantilever 502, carrying cantilever 502 folded to the interval and is less than the width or the length of basket 101, jacking subassembly 103 descends again for basket 101 is automatic to be born on carrying cantilever 502. Then the carrying cantilever 502 moves to the upper part of the cleaning tank 201, the basket 101 is carried on the lifting assembly through the operation of the lifting assembly along the direction opposite to that of the jacking assembly 103 and descends into the cleaning tank 201 along with the lifting assembly for ultrasonic cleaning, after the cleaning is finished, the basket 101 is sent to the carrying cantilever 502 again along the operation similar to that of the jacking assembly 103, and finally the basket 101 is sent to a conveyor belt through the carrying cantilever 502.

Obviously carry cantilever 502 inconvenient direct put material basket 101 to the conveyer belt, for this, refer to fig. 2 and fig. 5, in some embodiments of the utility model, the front end of conveyer belt is provided with the chain formula similar with material loading conveyor mechanism 100 and carries section 600 for when carrying cantilever 502 to deliver material basket 101 to chain formula and carry section 600 top, take off material basket 101 from carrying cantilever 502 and put to chain formula and carry section 600 through the structure similar with jacking subassembly 103 on, send into the air-drying box on the conveyer belt through chain formula transport section 600 again.

The utility model discloses an in some embodiments, the end that is close to of two transport cantilevers 502 of every group is provided with hangs the knot structure, hangs the knot structure and is used for hanging knot material basket 101, carries on spacingly to material basket 101 through hanging the knot structure, and direct the mode that carries through transport cantilever 502 to remove material basket 101 is compared, and stability, reliability are higher.

Referring to fig. 5, in some embodiments of the present invention, the hanging buckle structure includes four rectangular frames 503 symmetrically disposed on two carrying cantilevers 502, the top corners of the four rectangular frames 503 close to each other are recessed to form a concave position with a large top and a small bottom, and the overall contour formed by the bottoms of the four concave positions is adapted to the contour of the basket 101. The rectangular frame 503 can be made by cutting a section bar, so that the production cost is low. And the concave position setting of big-end-up can carry out position adjustment to material basket 101 automatically, both made things convenient for material basket 101 to get into concave position, also can realize stable clamping.

It can be understood that the hanging buckle structure can be set to be other known structures in the prior art, and the stable carrying can be realized only by limiting and matching the material basket 101.

Referring to fig. 1 and 2, in some embodiments of the present invention, the carrying cantilevers 502 are provided with three sets, the cleaning tanks 201 are provided with two sets side by side, and the three sets of carrying cantilevers 502 are used to synchronously realize the transportation of the material basket 101 from the feeding conveyor 100 to the first cleaning tank 201, from the first cleaning tank 201 to the second cleaning tank 201, and from the second cleaning tank 201 to the air drying mechanism 300 in the sliding process on the slide rail 501.

Therefore, the carrying and cleaning efficiency can be effectively improved. In addition, during actual installation, the chain conveying assembly 102 may be provided with a plurality of conveying chains along the length direction of the conveying cantilever 502, so as to convey a plurality of baskets 101 at a time, and further improve the cleaning and conveying efficiency.

In some embodiments of the present invention, the lifting assembly is provided with a crane 202 and a bearing seat 204 rotatably mounted on the crane 202. During operation, the crane 202 rises, lifts the material basket 101 through bearing the seat 204 and makes it separate with the transport mechanism 500, waits to carry the mechanism 500 to give way after and then down to carry out ultrasonic cleaning in the cleaning tank 201, and after the washing is accomplished, the crane 202 rises to the liquid level top, and the control bears the seat 204 and rotates the state to the slope of material basket 101, emptys the cleaning liquid on ejection of compact basket 101 and the work piece, later resets again and rises, transports to air-dry mechanism 300 through transport mechanism 500 on. The lifting unit in this embodiment can effectively improve air-dry efficiency through the setting of empting, reduces water stain and remains.

Referring to fig. 7, in some embodiments of the present invention, the lifting frame 202 is an L-shaped structure, and specifically includes a vertical portion and a horizontal portion, one end of the carrying seat 204 is hinged or is slidably connected to the horizontal portion to be away from one end of the vertical portion, the vertical portion is provided with a rotation drive 205 above the liquid level of the cleaning tank 201, and the rotation drive 205 is connected to one end of the carrying seat 204 close to the vertical portion, so as to control one end of the carrying seat 204 close to the vertical portion to be lifted. During the lifting of the crane 202, the rotary drive 205 is always above the liquid level to ensure the working life. When the end of the bearing seat 204 is hinged to the horizontal portion, it means that the hinge point between the end and the horizontal portion is fixed, so the bearing seat 204 rotates to perform a turning motion around the hinge point, the rotation drive 205 is taken as a hydraulic cylinder, for example, one end of the hydraulic cylinder needs to be hinged to the other end of the bearing seat 204, and the other end of the hydraulic cylinder needs to be hinged to the lifting frame 202, so that the bearing seat 204 is matched to perform an angle change in the stretching process. When the end of the bearing seat 204 is slidably connected to the horizontal portion, the angle between the bearing seat 204 and the horizontal portion may also be changed, but the hydraulic cylinder may only be vertically extended and retracted without changing the angle. The setting can be flexibly carried out during actual setting.

In some embodiments, the ultrasonic cleaning mechanism 200 is provided with a tilt driving assembly corresponding to the lifting assembly, and the tilt driving assembly is used for controlling the tilt of the basket 101. The slope drive assembly sets up alone in the top of washing tank 201 can elevating movement and translation motion's couple, when material basket 101 slope is carried out to needs, couple downstream to one side of material basket 101, in the below position of translation to material basket 101, the distance is set for in the rising to catch on material basket 101 and drive one side lifting of material basket 101, realize the slope. The movement mechanism of the hook is prior art and therefore not described in detail herein.

In some embodiments of the present invention, the outside of the cleaning tank 201 is provided with a lifting driving component for controlling the lifting of the lifting frame 202 and a shaking driving component for controlling the shaking of the lifting frame 202. The driving device is arranged outside the cleaning tank 201, so that the service life can be prolonged, the liquid intrusion is avoided, and the working stability of the equipment is ensured.

Referring to fig. 7, the elevation driving assembly includes an elevation driving motor and a belt 203 disposed outside the cleaning bath 201 and wound around the elevation driving motor, and an elevation frame 202 fixedly coupled to one side of the belt 203 so as to be elevated while the belt 203 is reciprocally rotated. The shaking driving assembly comprises a fixed pulley 206 arranged on the lifting frame 202 and a cam 207 which is arranged outside the cleaning groove 201 and corresponds to the fixed pulley 206, and the cam 207 is connected with a drive. When the lifting frame 202 descends into the cleaning tank 201, the fixed pulley 206 just contacts with the cam 207, the cam 207 starts to work, the lifting frame 202 is pushed to fluctuate up and down, and then the ultrasonic cleaning of the cleaning tank 201 is carried out, so that dust on the material basket 101 and a workpiece can be effectively cleaned. By adopting the transmission mode of the belt 203, when the cam 207 works, the lifting driving motor stops and is in a free rotation state, so that the belt 203 can move up and down along with the cam without interference.

The utility model discloses an in some embodiments, automatic continuous ultrasonic cleaner still is provided with air-cooling mechanism 400, and air-cooling mechanism 300 is used for carrying hot-blast work piece stoving that carries on, and air-cooling mechanism 400 is located the output of conveyer belt and is provided with cooling fan.

To sum up, the utility model provides an automatic continuous ultrasonic cleaner can accomplish processes such as basket 101 material loading, ultrasonic cleaning, slope pouring, hot-air drying, forced air cooling automatically by preceding after to, washs work piece and basket 101 simultaneously, solves traditional technology's not enough, compensaties market blank, and the practicality is strong.

In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims

1. An automatic continuous ultrasonic cleaning machine, comprising:

2. The automatic continuous ultrasonic cleaning machine of claim 1, wherein: the material loading conveying mechanism, the ultrasonic cleaning mechanism and the air drying mechanism are sequentially arranged, the conveying mechanism is provided with a slide rail and a plurality of groups of conveying cantilevers arranged on the slide rail, the length direction of the slide rail extends along the arrangement direction of the material loading conveying mechanism, the ultrasonic cleaning mechanism and the air drying mechanism, the length direction of the conveying cantilevers is perpendicular to the length direction of the slide rail, each group of the conveying cantilevers is provided with two conveying cantilevers, the two conveying cantilevers of each group can slide along the slide rail, and meanwhile, the distance between the two conveying cantilevers of each group can be adjusted.

3. The automatic continuous ultrasonic cleaning machine of claim 2, wherein: and the two carrying cantilevers of each group are provided with hanging buckle structures at the ends close to the carrying cantilevers, and the hanging buckle structures are used for hanging buckles of the material basket.

4. The automatic continuous ultrasonic cleaning machine of claim 3, wherein: hang and detain the structure including the symmetry set up in two four rectangle frames on the transport cantilever, four the apex angle department that the rectangle frame is close to each other is sunken down and is formed with big-end-up's concave position, four the whole profile that the bottom of concave position formed with the profile adaptation of material basket.

5. The automatic continuous ultrasonic cleaning machine of claim 2, wherein: the material basket conveying device comprises a conveying cantilever, a sliding rail, a material basket conveying mechanism and an air drying mechanism.

6. The automatic continuous ultrasonic cleaning machine of claim 1, wherein: the lifting assembly is provided with a lifting frame and a bearing seat rotatably arranged on the lifting frame.

7. The automatic continuous ultrasonic cleaning machine of claim 6, wherein: the lifting frame is of an L-shaped structure and specifically comprises a vertical part and a horizontal part, one end of the bearing seat is hinged or in sliding connection with one end, far away from the vertical part, of the horizontal part, the vertical part is provided with a rotary drive above the liquid level of the cleaning tank, and the rotary drive is connected with one end, close to the vertical part, of the bearing seat so as to control one end, close to the vertical part, of the bearing seat to lift upwards.

8. The automatic continuous ultrasonic cleaning machine of claim 7, wherein: the outer side of the cleaning tank is provided with a lifting driving assembly used for controlling the lifting frame to lift and a shaking driving assembly used for controlling the shaking of the lifting frame.

9. The automatic continuous ultrasonic cleaning machine of claim 1, wherein: the ultrasonic cleaning mechanism is provided with an inclination driving assembly corresponding to the lifting assembly, and the inclination driving assembly is used for controlling the material basket to incline.

10. The automatic continuous ultrasonic cleaning machine of claim 1, wherein: the automatic continuous ultrasonic cleaning machine is further provided with an air cooling mechanism, the air cooling mechanism is used for conveying hot air to dry workpieces, and the air cooling mechanism is located at the output end of the conveying belt and is provided with a cooling fan.