CN214264996U

CN214264996U - Glass-cutting all-in-one of polishing

Info

Publication number: CN214264996U
Application number: CN202120209624.XU
Authority: CN
Inventors: 徐华; 王才祥; 金德智; 邹军; 石明明
Original assignee: Guangdong Huangzhi Lighting Technology Co ltd
Current assignee: Guangdong Huangzhi Lighting Technology Co ltd
Priority date: 2021-01-26
Filing date: 2021-01-26
Publication date: 2021-09-24
Anticipated expiration: 2031-01-26

Abstract

The utility model relates to a glass-cutting technical field of polishing specifically is a glass-cutting all-in-one of polishing, include: the linear array on the workbench is provided with a plurality of lifting adsorption components to form a clamping position; the three movable rod assemblies are randomly arranged around the workbench and are respectively used for transferring workpiece raw materials, waste materials and finished products; the tool feeding part is mounted on the side of the workbench through a mechanical arm mechanism, and the mechanical arm mechanism drives the tool feeding part to cut or polish workpiece raw materials clamped by the clamping position; the monitoring control part monitors the processing state of the workpiece and also controls the lifting adsorption assembly, the movable rod assembly and the cutter feeding part to work. The beneficial effects are that: the monitoring and control part is used for monitoring and controlling, and the lifting adsorption component is lifted to adjust the clamping position, so that the polishing is facilitated; the cutting path of the cutter feeding part is controlled according to the monitoring result, so that the production quality and efficiency are improved.

Description

Glass-cutting all-in-one of polishing

Technical Field

The utility model relates to a glass-cutting technical field that polishes specifically is a glass-cutting all-in-one of polishing.

Background

The cutting and polishing of glass are two most basic procedures in glass processing, along with the continuous improvement of the degree of automation in China, the automation technology is widely applied to the field of glass processing, a great amount of glass cutting equipment and glass polishing equipment are provided, most manufacturers generally operate manually when samples after glass cutting are taken out and polished, and therefore the samples are possibly damaged by human errors, and the broken glass is more likely to threaten the safety of workers.

In the era of production automation, high quality and high efficiency are pursued; the manual transportation of the cut glass to the grinding device can bring threat to the safety of workers, damage to the glass easily and greatly reduce the production efficiency, so that the cutting and grinding steps are integrated, the installation space can be saved, and the product quality and the safety of the workers can be guaranteed.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a glass-cutting all-in-one of polishing to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

a glass cutting and grinding all-in-one machine comprises: the linear array on the workbench is provided with a plurality of lifting adsorption components to form a clamping position; the three movable rod assemblies are randomly arranged around the workbench and are respectively used for transferring workpiece raw materials, waste materials and finished products; the tool feeding part is mounted on the side of the workbench through a mechanical arm mechanism, and the mechanical arm mechanism drives the tool feeding part to cut or polish workpiece raw materials clamped by the clamping position; the monitoring and controlling part monitors the processing state of the workpiece, controls part or all of the lifting adsorption assembly to lift so as to adjust the clamping position, and controls the movable rod assembly and the cutter feeding part to work.

As a further aspect of the present invention: the lifting adsorption assembly comprises a hydraulic rod and a pneumatic sucker, one end of the hydraulic rod is installed on the workbench, the other end of the hydraulic rod is connected with the pneumatic sucker, and the monitoring control part controls the hydraulic rod and the pneumatic sucker to work.

As a further aspect of the present invention: still include cooling loop, cooling loop is including the water pump, the water pipe that connect gradually, the water inlet setting of water pump is in the workstation bottom, and the delivery port setting of water pipe is at the end of cutter feeding portion.

As a further aspect of the present invention: the three movable rod assemblies are respectively a feeding movable rod, a discharging movable rod and a waste movable rod.

As a further aspect of the present invention: the bottom or the side of the feeding movable rod, the waste movable rod and the discharging movable rod are respectively provided with a raw material box, a waste material box and a finished product box.

As a further aspect of the present invention: the tail end of the mechanical arm mechanism is provided with a sleeve, and the sleeve and a pneumatic valve arranged in the sleeve form a cutter feeding part.

As a further aspect of the present invention: the mechanical arm mechanism comprises a mechanical arm base, a rotary table, a first mechanical arm, a first rotary mechanism, a second mechanical arm, a second rotary mechanism, a movable arm, a fixed table and a rotary shaft, wherein the rotary table is installed on the mechanical arm base, the first mechanical arm is connected with the second mechanical arm through the first rotary mechanism, the second mechanical arm is connected with the movable arm through the second rotary mechanism, the rotary shaft is installed on the fixed table integrally installed with the movable arm, and a cutter is installed on the rotary shaft.

As a further aspect of the present invention: and the side part of the mechanical arm mechanism is provided with a clamp conversion device, and the mechanical arm mechanism replaces a tool arranged on the tool feeding part through the clamp conversion device.

As a further aspect of the present invention: the cutter at least comprises a cutting cutter and two or more grinding cutters.

As a further aspect of the present invention: the monitoring control part comprises a computer end, an infrared sensor and a camera, wherein the infrared sensor and the camera are connected with the computer end and are respectively used for monitoring the relative position of the movable rod component and the processing state of the workpiece.

Compared with the prior art, the beneficial effects of the utility model are that: the lifting adsorption component is used for clamping the workpiece raw material, so that the workpiece raw material is prevented from deviating in the cutting or polishing process; the monitoring and control part is used for monitoring and controlling, and the lifting adsorption component is lifted to adjust the clamping position, so that the polishing is facilitated; the cutting path of the cutter feeding part is controlled according to the monitoring result, so that the production quality and efficiency are improved.

Drawings

Fig. 1 is the embodiment of the utility model provides an in the embodiment structure schematic diagram of glass-cutting all-in-one of polishing.

Fig. 2 is a schematic structural view of the bottom of the working table in the embodiment of the present invention.

Fig. 3 is a schematic structural diagram of a cutter feeding portion in an embodiment of the present invention.

Figure 4 is the utility model discloses in the embodiment of the equipment distribution diagram of glass-cutting all-in-one of polishing.

Fig. 5 is the assembly schematic diagram of the hydraulic rod in the embodiment of the present invention.

In the drawings: 1. the top of the workbench; 2. the bottom of the workbench; 3. an infrared sensor; 4. a camera; 5. a pneumatic suction cup; 6. a water leakage hole; 7. a waste movable rod; 8. rotating the motor; 9. a feeding movable rod; 10. a discharging movable rod; 11. a water pipe; 12. a mechanical arm base; 13. a turntable; 14. a first mechanical arm; 15. a first rotating mechanism; 16. a second mechanical arm; 17. a second rotating mechanism; 18. a movable arm; 19. a fixed table; 20. a rotating shaft; 21. a water outlet; 22. a cutter; 23. a large-sized suction cup; 24. a small-sized suction cup; 25. a pneumatic valve; 26. a sleeve; 27. a water pump; 28. filtering with a screen; 29. a hydraulic lever; 101. a work table; 102. a finished product box; 103. a waste bin; 104. a raw material tank; 105. a mechanical arm mechanism; 106. a computer terminal; 107. and a clamp conversion device.

Detailed Description

Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the exemplary embodiments below are not intended to represent all implementations consistent with the present disclosure. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.

Referring to fig. 1-5, in an embodiment of the present invention, an integrated glass cutting and polishing machine includes: a workbench 101, wherein a plurality of lifting adsorption components are arranged on the workbench 101 in a linear array to form a clamping position; the three movable rod assemblies are randomly arranged around the workbench 101 and are respectively used for transferring workpiece raw materials, waste materials and finished products; the cutter feeding part is mounted on the side of the workbench 101 through a mechanical arm mechanism, and the mechanical arm mechanism drives the cutter feeding part to cut or polish workpiece raw materials clamped in the clamping position; the monitoring and controlling part monitors the processing state of the workpiece, controls part or all of the lifting adsorption assembly to lift so as to adjust the clamping position, and controls the movable rod assembly and the cutter feeding part to work.

Specifically, the three movable rod assemblies are respectively a feeding movable rod 9, a discharging movable rod 10 and a waste movable rod 7, a large-sized sucking disc 23 is respectively arranged at the top of each feeding movable rod and each discharging movable rod, and a small-sized sucking disc 24 is arranged at the top of each waste movable rod; the bottom or the side of the feeding movable rod 9, the waste movable rod 7 and the discharging movable rod 10 is respectively provided with a raw material box 104, a waste box 103 and a finished product box 102. The connection nodes of the feeding movable rod 9, the waste movable rod 7 and the discharging movable rod 10 are provided with a rotating motor 8 for driving the connection nodes to rotate, and the monitoring control part controls the rotating motor 8 to work.

As shown in fig. 5, the lifting adsorption assembly comprises a hydraulic rod 29 and a pneumatic suction cup 5, one end of the hydraulic rod 29 is installed on the workbench, the other end of the hydraulic rod 29 is connected with the pneumatic suction cup 5, and the monitoring and control part controls the hydraulic rod 29 and the pneumatic suction cup 5 to work.

In conclusion, the lifting adsorption assembly is used for clamping the workpiece raw material, and the workpiece raw material can be a glass raw material, so that the workpiece raw material cannot deviate in the cutting or polishing process; the processing state of the workpiece is monitored through the monitoring and controlling part or all of the lifting adsorption assemblies are controlled to lift so as to adjust the clamping position, and polishing is facilitated; the cutter feeding part is controlled to be adjusted according to the monitoring result, the cutting path meeting the requirement is achieved, and the production quality and efficiency of the glass are improved.

Referring to fig. 1 and 4, in another embodiment of the present invention, the monitoring control portion includes a computer end 106, an infrared sensor 3 and a camera 4 connected to the computer end 106, and the infrared sensor 3 and the camera 4 are respectively used for monitoring the relative position of the movable rod assembly and the processing state of the workpiece, and feeding back the monitoring data to the computer end 106.

Infrared sensor and camera are installed respectively at workstation top 1, in the glass raw materials course of working, when feeding movable rod 9 is sensed by infrared inductor 3, send information for computer end 106, reduce the speed of placing of feeding movable rod 9, avoid causing the damage to glass raw materials because speed is too fast, arm mechanism 105 changes cutter 22, wherein the cutter includes laser cutter, right angle sanding wheel and hypotenuse sanding wheel, process glass raw materials according to required shape, wherein, cutter 22 changes laser cutter earlier and cuts glass raw materials, according to the data of camera 4 transmission, control arm mechanism 105 adjusts the feed volume of cutter, carry out the cutting of different shapes to glass raw materials, later according to the engineering needs control hydraulic stem 29 of difference with the partial lifting that needs to polish, reserve sufficient space for polishing, arm mechanism 105 changes right angle sanding wheel and hypotenuse wheel to glass edge through 107 after accomplishing the lift and polishes wheel And (6) polishing.

Referring to fig. 1 and 2, in another embodiment of the present invention, the cooling circuit further includes a water pump 27 and a water pipe 11 connected in sequence, the water inlet of the water pump 27 is disposed at the bottom 2 of the worktable, and the water outlet 21 of the water pipe 11 is disposed at the end of the cutter feeding portion.

Workstation top 1 is equipped with the hole 6 that leaks, and refrigerated water flows to workstation bottom 2 through the hole 6 that leaks, the water inlet setting of water pump 27 is in workstation bottom 2, and water pump 27's water inlet department installs filter screen 28, water outlet department is connected with water pipe 11. The water pipe is communicated with the inside of the second mechanical arm 16 and is connected with the water outlet 21.

Referring to fig. 1 and 3, in another embodiment of the present invention, a sleeve 26 is mounted at the end of the robot mechanism, and the sleeve 26 and the pneumatic valve 25 therein form a tool feeding portion.

Specifically, the mechanical arm mechanism comprises a mechanical arm base 12, a rotary table 13, a mechanical arm I14, a rotary mechanism I15, a mechanical arm II 16, a rotary mechanism II 17, a movable arm 18, a fixed table 19 and a rotary shaft 20, wherein the rotary table 13 is installed on the mechanical arm base 12, the mechanical arm I14 is connected with the mechanical arm II 16 through the rotary mechanism I15, the mechanical arm II 16 is connected with the movable arm 18 through the rotary mechanism II 17, the rotary shaft 20 is installed on the fixed table 19 integrally installed with the movable arm 18, and a cutter 22 is installed on the rotary shaft 20. The rotary table 13, the first rotating mechanism 15 and the second rotating mechanism 17 are driven by a plurality of servo motors respectively.

Further, a tool changer 107 is provided on a side of the robot mechanism, and the robot mechanism 105 replaces the tool 22 mounted on the tool feeding portion with the tool changer 107. The tool 22 includes at least one cutting tool and two or more grinding tools. The cutting tool is a laser cutter, and the two grinding tools are respectively a right-angle grinding wheel and a bevel edge grinding wheel.

Switching and working processes of the cutter are as follows: when replacing the laser cutter with the right angle wheel, the pneumatic valve pops out earlier, later replaces the laser cutter from the sleeve, changes into the right angle wheel embedding sleeve, and later the pneumatic valve inserts the recess department on the right angle wheel of polishing, fixes the right angle wheel of polishing. The replacement is moved back to the workstation behind the right angle wheel of polishing, controls the right angle wheel of polishing through the computer end and grinds the right angle limit, leads to the glass breakage for avoiding producing a large amount of heats at the in-process of polishing this moment, and the cooling liquid is outwards spouted to the delivery port, for glass cools down, and the cooling liquid can prevent that glass from leading to the cracked or dust sputtering life who leads to the machine of glass to shorten at the in-process of polishing overheated. After the right-angle side is polished, the right-angle polishing wheel is moved into the clamp conversion device by the mechanical arm, the right-angle polishing wheel is replaced by an inclined edge polishing wheel and then moved back to the workbench, the inclined edge polishing wheel is operated by the computer end to polish the inclined edge, and at the moment, the water spraying device still sprays cooling liquid to cool.

The utility model discloses a theory of operation: the three movable rod assemblies are respectively a feeding movable rod 9, a discharging movable rod 10 and a waste movable rod 7, a large-sized sucking disc 23 is respectively arranged at the top of each feeding movable rod and each discharging movable rod, and a small-sized sucking disc 24 is arranged at the top of each waste movable rod; the large-scale sucking disc 23 on the feeding movable rod 9 sucks glass raw materials and puts the glass raw materials on the top 1 of the workbench, the pneumatic sucking disc 5 fixes the glass, in the process, when the feeding movable rod 9 is sensed by the parts of the induction control part, the induction control part reduces the placing speed of the feeding movable rod 9 to avoid the damage to the glass raw materials due to the overhigh speed, the mechanical arm mechanism 105 replaces the cutter 22, the cutter comprises a laser cutter, a right-angle polishing wheel and a bevel edge polishing wheel to process the glass raw materials according to the required shape, the cutter 22 is replaced by the laser cutter to cut the glass raw materials, the glass raw materials are cut in different shapes according to the data transmitted by the parts of the induction control part, then the lifting adsorption component is controlled according to different requirements to lift the required polished parts, enough space is reserved for polishing, the mechanical arm mechanism 105 replaces the cutter to polish the bevel edge of the glass edge by the polishing wheel after the lifting is completed, the discharging movable rod 10 sucks up the polished finished glass and places the polished finished glass in a finished product box.

It should be noted that the computer terminal and the clamp switching device adopted by the present invention are applications of the prior art, and those skilled in the art can implement the functions to be achieved according to the related descriptions, or implement the technical characteristics to be achieved through the similar techniques, and they are not described in detail herein.

Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.

It will be understood that the present disclosure is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.

Claims

1. The utility model provides a glass-cutting all-in-one of polishing which characterized in that includes:

the linear array on the workbench is provided with a plurality of lifting adsorption components to form a clamping position;

the three movable rod assemblies are randomly arranged around the workbench and are respectively used for transferring workpiece raw materials, waste materials and finished products; and

the automatic feeding device comprises a cutter feeding part and a monitoring control part, wherein the cutter feeding part is arranged on the side of the workbench through a mechanical arm mechanism, and the mechanical arm mechanism drives the cutter feeding part to cut or polish workpiece raw materials clamped in a clamping position;

the monitoring and controlling part monitors the processing state of the workpiece, controls part or all of the lifting adsorption assembly to lift so as to adjust the clamping position, and controls the movable rod assembly and the cutter feeding part to work.

2. The glass cutting and grinding integrated machine according to claim 1, wherein the lifting and adsorbing assembly comprises a hydraulic rod and a pneumatic sucking disc, one end of the hydraulic rod is installed on the workbench, the other end of the hydraulic rod is connected with the pneumatic sucking disc, and the monitoring and controlling part controls the hydraulic rod and the pneumatic sucking disc to work.

3. The glass cutting and grinding integrated machine according to claim 1, further comprising a cooling loop, wherein the cooling loop comprises a water pump and a water pipe which are sequentially connected, a water inlet of the water pump is arranged at the bottom of the workbench, and a water outlet of the water pipe is arranged at the tail end of the cutter feeding portion.

4. The glass cutting and grinding all-in-one machine as claimed in claim 1, wherein the three movable rod assemblies are a feeding movable rod, a discharging movable rod and a waste movable rod respectively.

5. The glass cutting and grinding integrated machine according to claim 4, wherein a raw material box, a waste material box and a finished product box are respectively arranged at the bottoms or the sides of the feeding movable rod, the waste material movable rod and the discharging movable rod.

6. The glass cutting and grinding all-in-one machine as claimed in claim 1, wherein a sleeve is mounted at the tail end of the mechanical arm mechanism, and the sleeve and a pneumatic valve arranged in the sleeve form a cutter feeding portion.

7. The glass cutting and polishing all-in-one machine as claimed in claim 1, wherein the mechanical arm mechanism comprises a mechanical arm base, a rotary table, a mechanical arm I, a rotary mechanism I, a mechanical arm II, a rotary mechanism II, a movable arm, a fixed table and a rotary shaft, the rotary table is mounted on the mechanical arm base, the mechanical arm I is connected with the mechanical arm II through the rotary mechanism I, the mechanical arm II is connected with the movable arm through the rotary mechanism II, the rotary shaft is mounted on the fixed table integrally mounted with the movable arm, and a cutter is mounted on the rotary shaft.

8. The glass cutting and grinding all-in-one machine as claimed in claim 1, wherein a clamp switching device is arranged on the side of the mechanical arm mechanism, and the mechanical arm mechanism is used for replacing a cutter mounted on the cutter feeding part through the clamp switching device.

9. The glass cutting and grinding all-in-one machine as claimed in claim 8, wherein the cutters comprise at least one cutting cutter and two or more grinding cutters.

10. The glass cutting and grinding all-in-one machine as claimed in claim 1, wherein the monitoring control part comprises a computer end, an infrared sensor and a camera which are connected with the computer end, and the infrared sensor and the camera are respectively used for monitoring the relative position of the movable rod assembly and the processing state of the workpiece.