CN214254118U

CN214254118U - Special winding machine

Info

Publication number: CN214254118U
Application number: CN202023332370.5U
Authority: CN
Inventors: 王增产
Original assignee: Xi'an Dongshang Electrical And Mechanical Technology Co ltd
Current assignee: Xi'an Dongshang Electrical And Mechanical Technology Co ltd
Priority date: 2020-12-30
Filing date: 2020-12-30
Publication date: 2021-09-21
Anticipated expiration: 2030-12-30

Abstract

The utility model discloses a special winding machine, which relates to the technical field of winding machines, and comprises a machine body and an automatic winding machine main machine, wherein the machine body is provided with the automatic winding machine main machine, the top of an mechanical arm of the automatic winding machine main machine is provided with a tension regulator, a main shaft of the tension regulator is provided with a wire wheel, the wire wheel is locked by a lock nut, a controller is arranged on the main machine and is electrically connected by a power cord, the mechanical arm is arranged below the tension regulator, the lower part of the mechanical arm is provided with scissors and a guide pin, the mechanical arm is provided with a moving belt along the X-axis direction, a worktable of the automatic winding machine main machine is provided with a Y-axis A station and a Y-axis B station, the Y-axis A station and the Y-axis B station are symmetrically arranged, the scissors and the guide pin move up and down on the mechanical arm to do reciprocating motion, the machine controls X, Y, Z-axis motion by a special program, a winding head and a guide pin are arranged on the Z axis, and can realize the motion according to the winding requirement track, the machine has simple structure, convenient operation, time and labor saving, saves the labor cost and creates conditions for realizing the subsequent new process.

Description

Special winding machine

Technical Field

The utility model belongs to the technical field of the coiling machine, in particular to special coiling machine.

Background

The winding machine has the main function of winding a linear object on a machine on a specific workpiece, and has the following application range: electronic toy coil, electronic clock coil, electronic gift coil, electronic lock induction coil, mobile phone vibration motor coil, animal ear tag induction coil, various voice coils for earphone and speaker, card reader coil, ID/IC automatic coin-feed device coil, coil for camera, digital camera zoom coil, laser head coil, special magnetic head coil, wireless electromagnetic-free mouse and mouse pad coil, automatic coin-feed device coil, hearing aid coil, coil for attendance machine, coil for solar energy rotary table, solar energy wobbler coil, coin-feed detector coil and brushless flat feeding cylinder coil, etc., the original winding frame is a fork frame, can be manually rotated to wind in a winding manner, and is difficult to be completed when changing into flat winding, and the tension of manual winding is uneven, etc., therefore, a special winding device adapting to a novel winding manner is developed, automatic winding has become a primary problem for the improvement of the whole process.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a: to the automatic winding displacement in present plane, the inhomogeneous problem of wire winding tensile force, productivity gain and wire winding quality, the utility model provides a special coiling machine.

The utility model adopts the technical scheme as follows:

the utility model provides a special coiling machine, includes organism, automatic winding machine host computer, be equipped with automatic winding machine host computer on the organism, automatic winding machine host computer upper portion fixed mounting arm, tension regulator is installed at the arm top, tension regulator main shaft installation line wheel, install the controller on the automatic winding machine host computer, the controller passes through the power cord electricity and connects, the tension regulator below sets up the arm, arm lower part installation scissors, guide pin.

Further, the mechanical arm is provided with a movable belt along the X-axis direction.

Furthermore, the workbench of the automatic winding machine main machine is provided with a Y-axis A station and a Y-axis B station, and the Y-axis A station and the Y-axis B station are symmetrically arranged.

Furthermore, line frame fixtures are installed on the Y-axis station A and the Y-axis station B, and error-proof clamping positions are arranged on the line frame fixtures.

Furthermore, the scissors and the guide pin move up and down on the mechanical arm to do reciprocating motion.

Further, the mechanical arm is arranged in the Z-axis direction of the main machine of the automatic winding machine.

Furthermore, the Z axis of the vertical movement of the mechanical arm is mutually vertical to the X axis of the horizontal movement of the mechanical arm.

Further, the back of the controller is connected with the rotary swing arm.

Furthermore, the rotating swing arm is fixedly connected with the rack.

Furthermore, a locking nut is installed at one end of the wire wheel.

To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that:

1. the utility model discloses in, the controller control coiling machine wire winding has realized the automation of novel wire winding mode, has improved efficiency.

2. The utility model discloses in, tension adjuster has changed the inhomogeneous problem of artifical wire winding tensile force, has improved the wire winding quality.

3. The utility model discloses in, set up the mistake proofing screens on the line frame anchor clamps, prevent that the line frame laying direction from makeing mistakes.

4. The utility model discloses in, created the condition for the realization of follow-up new technology.

5. The utility model discloses in, simple structure, convenient operation, labour saving and time saving has practiced thrift a large amount of human costs.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a three-dimensional structure diagram of the X-axis, Y-axis and Z-axis of the present invention.

The labels in the figure are: 11-tension adjuster, 12-reel, 13-moving belt, 14-controller, 15-power line, 16-Y-axis B station, 17-machine body, 18-Y-axis A station, 19-mechanical arm, 20-scissors, 21-guide needle, 22-X axis, 23-Z axis, 24-automatic winder host, 25-locking nut, 26-rotary swing arm, 27-machine frame, 28-wire frame clamp and 29-error-proof position clamping.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are for purposes of illustration only and are not to be construed as limiting the invention, and that the described embodiments are merely illustrative of some, but not all embodiments of the invention.

As shown in fig. 1-2, a special winding machine comprises a machine body 17 and an automatic winding machine main body 24, wherein the automatic winding machine main body 24 is arranged on the machine body 17, a mechanical arm 19 is fixedly arranged on the upper portion of the automatic winding machine main body 24, a tension regulator 11 is arranged at the top of the mechanical arm 19, a wire wheel 12 is arranged on a main shaft of the tension regulator 11, the wire wheel 12 is locked by a locking nut, a controller 14 is arranged on the automatic winding machine main body 24, the controller 14 is electrically connected through a power line 15, the mechanical arm 19 is arranged below the tension regulator 11, and scissors 20 and a guide pin 21 are arranged on the lower portion of the mechanical arm 19.

The tension adjuster 11 mounts the moving belt 13 in the X-axis 22 direction.

The workbench of the automatic winder main machine 24 is provided with a Y-axis A station 18 and a Y-axis B station 16, and the Y-axis A station 18 and the Y-axis B station 16 are symmetrically arranged.

The Y-axis A station 18 and the Y-axis B station 16 are both provided with a wire frame clamp 28, and the wire frame clamp 28 is provided with an error-proof clamping position 29.

The scissors 20 and the guide pin 21 move up and down on the mechanical arm 19 to reciprocate.

The robot arm 19 is disposed in the Z-axis 23 direction of the automatic winding machine main body 24.

The mechanical arm 19 moves up and down along the Z axis 23 and is vertical to the horizontal movement X axis 22 of the mechanical arm 19.

The back of the controller 14 is connected to a rotary swing arm 26.

The rotary swing arm 26 is fixedly connected with a frame 27.

And one end of the wire wheel 12 is provided with a locking nut 25.

The utility model discloses a theory of operation: as shown in the figures 1-2, the operation process of the present invention is briefly described, wherein the principle related to simple electrical control belongs to the common knowledge in the art, and not described in detail herein, the controller 14 is provided with a special program to control the movement of the X-axis 22, the Y-axis 23 and the Z-axis 23, the winding head and the guide needle 21 are mounted on the Z-axis 23, the movement according to the required track of winding can be realized, the A, B station wire frame clamp 28 is provided with an anti-error position clamp 29 to prevent the error of the wire frame mounting direction, the lead can adjust the tightening degree of winding through the tension regulator 11, the machine is provided with two stations of a Y-axis A station 18 and a Y-axis B station 16, when the Y-axis A station 18 winds, the Y-axis B station 16 performs the loading and unloading work, the wire wheel is mounted on the main shaft of the tension regulator 11, the wire is led out from the reel 12 and enters a guide needle 21 of a winding head, and the tension regulator 11 regulates the rotation resistance of the reel. The machine starts to work from the Y-axis A station 18, after the winding head descends to the right position, the machine starts to automatically wind the head, walks back and forth, automatically winds the tail, and cuts off the wire of the scissors 20, so that the winding of the Y-axis A station 18 product is completed.

The winding head moves left and right along the X axis 22 through the movement of the moving belt 13, the Z axis 23 moves up and down to reach the Y axis B station 16, the winding head and the winding action are repeated, after the winding head moves to the Y axis B station 16, a finished product of the Y axis A station 18 is manually taken out, another wire frame is reloaded, after the machine finishes winding the product of the Y axis B station 16, the machine returns to the Y axis A station 18 to continue working, and the operation is repeated, so that the machine alternately works at the Y axis A station 18 and the Y axis B station 16, and the wire frame is provided with an error-proof clamping position which corresponds to a wire frame anti-blocking position to prevent operation errors.

The machine controls X, Y, Z axis movement by special program, and the Z axis 23 is equipped with winding head and guide needle 21, which can realize the movement according to the winding requirement track. The machine is provided with two stations, when one of the two stations winds, the other station finishes picking and loading, and the alternate work is carried out, the wire rack clamp 28 is provided with an error-proof clamping position 29 to prevent the error of the laying direction of the wire rack, and the wire can pass through the tension regulator 11 to regulate the winding tightness.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the invention, and any modifications, equivalents and improvements made by those skilled in the art within the spirit and principle of the present invention and the technical solution of the present invention should be included in the scope of the present invention.

Claims

1. The utility model provides a special coiling machine, includes organism (17), automatic coil winding machine host computer (24), its characterized in that: be equipped with automatic winding machine host computer (24) on organism (17), automatic winding machine host computer (24) upper portion fixed mounting arm (19), tension adjuster (11) are installed at arm (19) top, tension adjuster (11) main shaft installation line wheel (12), install controller (14) on automatic winding machine host computer (24), controller (14) are connected through power cord (15) electricity, tension adjuster (11) below sets up arm (19), arm (19) lower part installation scissors (20), guide pin (21).

2. The dedicated winding machine according to claim 1, wherein: the mechanical arm (19) is provided with a movable belt (13) along the X-axis (22) direction.

3. The dedicated winding machine according to claim 1, wherein: a workbench below the automatic winding machine main machine (24) is provided with a Y-axis A station (18) and a Y-axis B station (16), and the Y-axis A station (18) and the Y-axis B station (16) are symmetrically arranged.

4. A dedicated winding machine according to claim 3, characterized in that: y axle A station (18), Y axle B station (16) all install line frame anchor clamps (28), be equipped with mistake proofing screens (29) on line frame anchor clamps (28).

5. The dedicated winding machine according to claim 1, wherein: the scissors (20) and the guide pin (21) move up and down to do reciprocating motion on the mechanical arm (19).

6. The dedicated winding machine according to claim 1, wherein: the mechanical arm (19) is arranged in the direction of a Z axis (23) of the main machine (24) of the automatic winding machine.

7. The dedicated winding machine according to claim 1, wherein: the Z axis (23) of the mechanical arm (19) moving up and down is vertical to the X axis (22) of the mechanical arm (19) moving horizontally.

8. The dedicated winding machine according to claim 1, wherein: the back of the controller (14) is connected with a rotary swing arm (26).

9. The dedicated winding machine according to claim 8, wherein: the rotary swing arm (26) is fixedly connected with the frame (27).

10. The dedicated winding machine according to claim 1, wherein: and one end of the wire wheel (12) is provided with a locking nut (25).