CN214223752U

CN214223752U - Alloy smelting equipment

Info

Publication number: CN214223752U
Application number: CN202120284869.9U
Authority: CN
Inventors: 郑文革
Original assignee: Changshu Paifeite Casting Co ltd
Current assignee: Changshu Paifeite Casting Co ltd
Priority date: 2021-02-01
Filing date: 2021-02-01
Publication date: 2021-09-17
Anticipated expiration: 2031-02-01

Abstract

The utility model provides an alloy smelting device, which belongs to the technical field of smelting devices. The alloy smelting equipment comprises a crucible body and a smelting equipment component. Smelting equipment subassembly includes furnace body, bell and U-shaped support, the furnace body is connected to the U-shaped support, the crucible body is located in the furnace body, the bell compresses tightly crucible body opening part, crucible body bottom is equipped with out the material piece, it includes trunk line and linking pipe and gate I to go out the material piece, the trunk line run through communicate in the crucible body with the furnace body, link up the pipe with gate I all is provided with two, two link up the pipe respectively communicate in the trunk line bottom, the trunk line bottom is the shutoff form. The utility model discloses in, smelt the equipment module and can filter the emission to exhaust alloy smelting liquid, can also increase the continuity that liquid discharged simultaneously.

Description

Alloy smelting equipment

Technical Field

The utility model relates to a melting equipment field particularly, relates to an alloy melting equipment.

Background

When the alloy product is produced, the alloy material is melted into liquid by melting equipment and then is put into a specific mold cavity for processing and manufacturing.

Current melting equipment has single filtration route to set for usually in the ejection of compact, when the filtration blocks up appearing in ejection of compact in-process, need close the gate earlier usually and stop ejection of compact cooling for a period after dismantle the change with filtration again, sets up the continuity that influences the ejection of compact easily like this, reduces the efficiency of alloy production easily.

SUMMERY OF THE UTILITY MODEL

In order to compensate the above deficiency, the utility model provides an alloy smelting device, which aims to improve the problem that the discharging continuity of the melting device in the prior art is difficult to guarantee and the alloy production efficiency is easy to be influenced.

The utility model discloses a realize like this:

the utility model provides an alloy smelting device, which comprises a crucible body and a smelting device component.

Smelting equipment subassembly includes furnace body, bell and U-shaped support, the furnace body is connected to the U-shaped support, the crucible body is located in the furnace body, the bell compresses tightly crucible body opening part, crucible body bottom is equipped with out the material piece, it includes trunk line and linking pipe and gate I to go out the material piece, the trunk line run through communicate in the crucible body with the furnace body, link up the pipe with gate I all is provided with two, two link up the pipe respectively communicate in the trunk line bottom, the trunk line bottom is the shutoff form, two gate I is installed respectively to corresponding link up the pipe with the junction of trunk line, two the filter is all installed to linking the inside pipe wall, still install gate II on the trunk line.

In an embodiment of the present invention, two of the filter plates are specifically configured as a ceramic filter mesh.

In an embodiment of the present invention, the two sides of the furnace body are connected with lifting members, and the lifting members comprise supporting rods and telescopic hydraulic cylinders.

In an embodiment of the present invention, the two support rods are respectively fixedly connected to the two sides of the furnace body, and the two telescopic hydraulic cylinders are respectively fixedly connected to the support rods.

In an embodiment of the present invention, two movable ends of the telescopic hydraulic cylinder are further fixedly connected to the furnace cover.

In an embodiment of the present invention, the furnace cover is provided with a stirring member, and the stirring member includes a motor and a stirring shaft.

The utility model discloses an in one embodiment, the motor is located the outer top of bell, stirring shaft connection to the output of motor, and run through intercommunication to inside the furnace body, the inside heating rod that still installs of furnace body.

This equipment is smelted to alloy still includes protection component, protection component is provided with two, two protection component all includes even board and arc anticollision board.

The utility model discloses an in one embodiment, two link the board all with furnace body outer wall connection, two link the board outer wall equidistance and be connected with the spring.

In an embodiment of the present invention, each of the springs is connected to the arc-shaped anti-collision plate, and the arc-shaped anti-collision plate is located outside the furnace body.

The utility model has the advantages that: the utility model discloses an equipment is smelted to alloy that above-mentioned design obtained, during the use, earlier utilize telescopic hydraulic cylinder can upwards lift the bell and make it keep away from with the furnace body, can select the alloy material that will smelt to slide to its inside along crucible body inner wall, it is also convenient for follow-up effectively to clear up crucible body and (mixing) shaft to set up like this simultaneously, merge the bell on crucible body upper portion with the help of telescopic hydraulic cylinder again after having placed the alloy material, the inside heating rod of restart furnace body heats the melting to the inside alloy material of crucible body, utilize motor drive (mixing) shaft to rotate simultaneously, thereby alloy material melting's efficiency can accelerate, start gate II and one of them gate I after the alloy material melts into liquid, the linking that utilizes trunk line and above-mentioned this gate I of installation to take over makes fused liquid discharge, the particulate matter in the liquid of the filter that utilizes above-mentioned this linking intraductal installation of above-mentioned this to link up to intercept in the discharge process Strain to can increase alloy melting's efficiency, when the condition that this filter took place to block up, close above-mentioned gate I that says and go to open another gate I, utilize another filter quick continuous to filter the melting liquid, set up the continuity that can increase alloy melting liquid like this, indirectly promote the efficiency of alloy production.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

FIG. 1 is a schematic structural view of an alloy smelting apparatus provided in an embodiment of the present invention;

fig. 2 is a schematic diagram of an external structure in fig. 1 according to an embodiment of the present invention;

fig. 3 is a schematic structural view of a discharging member according to an embodiment of the present invention;

fig. 4 is a schematic structural view of a protection component according to an embodiment of the present invention.

In the figure: 10-a crucible body; 20-a smelting plant component; 210-a furnace body; 220-furnace cover; 230-a U-shaped support; 240-discharging piece; 241-a main pipeline; 242-adapter tube; 243-gate I; 244-a filter plate; 245-Gate II; 250-a lifting member; 251-a strut; 252-a telescopic hydraulic cylinder; 260-stirring member; 261-a motor; 262-stirring shaft; 30-a guard assembly; 310-connecting plate; 320-arc bumper plate; 330-spring.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

Examples

Referring to fig. 1, the present invention provides an alloy melting apparatus, which includes a crucible body 10 and a melting apparatus assembly 20.

Wherein, the crucible body 10 belongs to an alloy smelting device; the smelting plant assembly 20 is capable of filtering the discharged alloy smelting liquid while increasing the continuity of the liquid discharge.

Referring to fig. 1 and 2, the melting apparatus assembly 20 includes a furnace body 210, a furnace cover 220 and a U-shaped support 230, the furnace body 210 is welded to the U-shaped support 230, the crucible body 10 is disposed in the furnace body 210, wherein an opening of the furnace body 210 extends inward, an opening of the crucible body 10 extends outward, and the crucible body 10 is supported at the opening of the furnace body 210. The furnace cover 220 is pressed on the opening of the crucible body 10, and it should be noted that the furnace cover 220 is provided with an automatic exhaust valve structure in the prior art, which is not described herein again. Furnace body 210 both sides all are connected with lifting member 250, two lifting member 250 all include branch 251 and telescopic hydraulic cylinder 252, two branch 251 weld respectively to furnace body 210 both sides, two telescopic hydraulic cylinder 252 are respectively through screw fixed connection to on branch 251, the expansion end of two telescopic hydraulic cylinder 252 still all is through screw fixed connection to bell 220, utilize telescopic hydraulic cylinder 252 also be multistage pneumatic cylinder, can reciprocate bell 220, thereby can make things convenient for follow-up quick effective clearance to stirring piece 260 and furnace body 210.

Install stirring piece 260 on bell 220, stirring piece 260 includes motor 261 and (mixing) shaft 262, and motor 261 locates the outer top of bell 220, and wherein, there is the motor frame through the screw connection on the motor 261, and the motor frame utilizes the fix with screw again on bell 220 to can reduce the probability of motor 261 direct heating damage with motor 261 and the certain distance in bell 220 interval. The stirring shaft 262 is connected to the output end of the motor 261 through a coupler, and penetrates through and communicates to the inside of the furnace body 210, and the inside of the furnace body 210 is also provided with a heating rod through a screw.

Referring to fig. 1 and 3, the bottom of the crucible body 10 is provided with a discharging member 240, the discharging member 240 includes a main pipe 241, two connecting pipes 242 and two gates i 243, the main pipe 241 is communicated with the crucible body 10 and the furnace body 210, the two connecting pipes 242 and the two gates i 243 are both provided, the two connecting pipes 242 are respectively communicated with the bottom end of the main pipe 241, and the bottom end of the main pipe 241 is in a plugging shape, so as to prevent the liquid from directly flowing downwards. The two gates I243 are respectively installed at the connecting parts of the corresponding connecting pipes 242 and the main pipeline 241, the inner walls of the two connecting pipes 242 are respectively provided with a filter plate 244, wherein the two filter plates 244 are specifically ceramic filter net sheets, and the filter plates 244 are connected with the inner walls of the connecting pipes 242 by adopting specific screws in the prior art. The main pipeline 241 is further provided with a gate II 245, wherein the selection of the type and the working principle of the gate II 245 and the gate I243 are common knowledge of people in the prior art, and are not described in detail herein.

Referring to fig. 1 and 4, the alloy smelting equipment further comprises two protection assemblies 30, the two protection assemblies 30 respectively comprise connecting plates 310 and arc-shaped anti-collision plates 320, the two connecting plates 310 are welded with the outer wall of the furnace body 210, the outer walls of the two connecting plates 310 are equidistantly connected with springs 330 through screws, each spring 330 is connected with the corresponding arc-shaped anti-collision plate 320 through a screw, and the two arc-shaped anti-collision plates 320 are located on the outer side of the furnace body 210.

The working principle of the alloy smelting equipment is as follows: when the crucible furnace is used, the telescopic hydraulic cylinder 252 is firstly utilized to lift the furnace cover 220 upwards to enable the furnace cover 220 to be far away from the furnace body 210, alloy materials to be smelted can be selected to slide to the interior of the crucible body 10 along the inner wall of the crucible body 10, meanwhile, the arrangement is convenient for subsequent quick effective cleaning of the crucible body 10 and the stirring shaft 262, after the alloy materials are placed, the furnace cover 220 is combined on the upper portion of the crucible body 10 by the aid of the telescopic hydraulic cylinder 252 again, a heating rod in the furnace body 210 is started to heat and melt the alloy materials in the crucible body 10, the stirring shaft 262 is driven to rotate by the motor 261, so that the efficiency of melting the alloy materials can be accelerated, after the alloy materials are melted into liquid, the gate II 245 and one gate I243 are started, the molten liquid is discharged by the main pipeline 241 and the connecting pipe 242 provided with the gate I243, particulate matters in the liquid are intercepted and filtered by the filter plate 244 arranged in the connecting pipe 242 in the discharging process, therefore, the efficiency of alloy melting can be increased, when the filter plate 244 is blocked, the gate I243 is closed to open the other gate I243, and the molten liquid is rapidly and continuously filtered by the other filter plate 244, so that the continuity of the alloy molten liquid can be increased; in the process of alloy melting, the protection assembly 30 can be used for performing anti-collision protection on alloy melting equipment, accidents that workers are scalded by the furnace body 210 can be reduced, when external force collides with the furnace body 210, the workers firstly touch the arc-shaped anti-collision plate 320, and the spring 330 connected with the arc-shaped anti-collision plate 320 has the function of elastic buffering, so that damage to the furnace body 210 can be reduced.

It should be noted that the specific model specifications of the telescopic hydraulic cylinder 252, the filter plate 244, the motor 261, the spring 330, and the heating rod need to be determined by model selection according to the actual specification of the device, and the specific model selection calculation method adopts the prior art, so detailed description is omitted.

The power supply of the telescopic hydraulic cylinder 252, the motor 261 and the heating rod and their principle will be clear to the skilled person and will not be described in detail here.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An alloy smelting device is characterized by comprising

A crucible body (10);

smelt equipment set spare (20), smelt equipment set spare (20) including furnace body (210), bell (220) and U-shaped support (230), furnace body (210) are connected to U-shaped support (230), crucible body (10) are located in furnace body (210), bell (220) compress tightly crucible body (10) opening part, crucible body (10) bottom is equipped with out material (240), go out material (240) including trunk line (241) and linking pipe (242) and gate I (243), trunk line (241) run through communicate in crucible body (10) with furnace body (210), linking pipe (242) with gate I (243) all are provided with two, two linking pipe (242) communicate respectively in trunk line (241) bottom, trunk line (241) bottom is the shutoff form, two gate I (243) install respectively to corresponding linking pipe (242) with trunk line (241) The connection part of the two connection pipes (242) is provided with a filter plate (244) on the inner wall, and a gate II (245) is also arranged on the main pipe (241).

2. An alloy smelting plant according to claim 1, wherein two of said filter plates (244) are provided in particular as ceramic filter meshes.

3. An alloy smelting plant according to claim 1, wherein lifting members (250) are connected to both sides of the vessel (210), both lifting members (250) comprising a strut (251) and a telescopic hydraulic cylinder (252).

4. An alloy smelting plant according to claim 3, wherein two said struts (251) are fixedly connected to each side of said vessel (210), and two said telescopic hydraulic cylinders (252) are fixedly connected to each said strut (251).

5. An alloy smelting plant according to claim 3, wherein the free ends of both said telescopic hydraulic cylinders (252) are also fixedly connected to said furnace lid (220).

6. An alloy smelting plant according to claim 1, wherein the furnace lid (220) has mounted thereon a stirring member (260), the stirring member (260) including a motor (261) and a stirring shaft (262).

7. The alloy smelting apparatus according to claim 6, wherein the motor (261) is disposed at the top outside the furnace cover (220), the stirring shaft (262) is connected to an output end of the motor (261) and communicated to the inside of the furnace body (210) in a penetrating manner, and a heating rod is further installed inside the furnace body (210).

8. An alloy smelting plant according to claim 1, further comprising two of said shield assemblies (30), each of said two shield assemblies (30) including a tie plate (310) and an arcuate fender panel (320).

9. An alloy smelting plant according to claim 8, wherein both of said tie plates (310) are connected to the outer wall of said vessel (210), and springs (330) are connected to the outer walls of both of said tie plates (310) at equal distances.

10. An alloy smelting plant according to claim 9, wherein each spring (330) is connected to a respective arc-shaped fender (320), both said arc-shaped fenders (320) being located outside the vessel (210).