CN211311553U - Alloy copper bar processing device - Google Patents
Alloy copper bar processing device Download PDFInfo
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- CN211311553U CN211311553U CN201922329627.2U CN201922329627U CN211311553U CN 211311553 U CN211311553 U CN 211311553U CN 201922329627 U CN201922329627 U CN 201922329627U CN 211311553 U CN211311553 U CN 211311553U
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Abstract
The utility model relates to an alloy bar copper processing technology field just discloses alloy bar copper processingequipment, including the smelting furnace main part, the top fixed mounting of smelting furnace main part has rather than the income hopper that is linked together, the top of going into the hopper articulates there is sealed lid, the equal fixed mounting in the left and right sides of smelting furnace main part has the inclined heating board, the equal fixed mounting in the left and right sides of smelting furnace main part has the bracing piece. After heating the copper liquid through filtering the hot plate, make the copper liquid drop to the secondary heating board, thereby make the copper liquid keep high temperature, fall to the interior diapire of smelting furnace main part under the copper liquid whereabouts pipe that the installation was by on the secondary heating board, the resistant high temperature material pipe discharge copper liquid of at last through smelting furnace main part internally mounted, impurity in the messenger raw materials is difficult for remaining in the copper liquid, and then make the device reduce copper liquid surface oxidation when smelting, and impurity dust is difficult for producing the influence to founding copper liquid, thereby make the relatively better advantage of smelting quality of copper bar.
Description
Technical Field
The utility model relates to an alloy bar copper processing technology field specifically is alloy bar copper processingequipment.
Background
In the casting industry, when processing a copper bar, a heating furnace such as an intermediate frequency furnace, a resistance furnace and the like is generally used to firstly melt a solid copper block into a liquid state, and then liquid copper is poured into a mold to be cast into the copper bar, so as to cast the copper bar.
The existing copper bar processing device mainly melts a copper bar raw material and then completes the melting through die casting, but in the actual production process, the melting furnace is in an open type, a liquid cylinder in the melting furnace is easy to oxidize, a plurality of impurities such as gravel, dust and the like exist on a furnace platform, and the impurities are easy to be brought into the melting furnace through the raw material during melting and casting, so that the melting quality of the copper bar is relatively poor, and therefore the alloy copper bar processing device is provided for solving the problems.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The utility model provides a not enough to prior art, the utility model provides an alloy bar copper processingequipment possesses the copper liquor surface oxidation when having reduced to smelt, and the impurity dust is difficult for producing the influence to founding copper liquor to make the advantage such as the smelting quality of bar copper is better relatively, solved the smelting furnace and be the open-type, its inside liquid section of thick bamboo is easily by the oxidation, and have a lot of gravels on the stove top, impurity such as dust, easily bring into in the smelting furnace through the raw materials when the founding, thereby cause the problem that the smelting quality of bar copper is not good enough relatively.
(II) technical scheme
For realizing above-mentioned copper liquid surface oxidation when having reduced to smelt, and impurity dust is difficult for producing the influence to founding copper liquid to make the relatively better purpose of quality of smelting of bar copper, the utility model provides a following technical scheme: the alloy copper bar processing device comprises a smelting furnace main body, wherein a feeding hopper communicated with the smelting furnace main body is fixedly installed at the top of the smelting furnace main body, a sealing cover is hinged to the top of the feeding hopper, inclined heating plates are fixedly installed on the left side and the right side inside the smelting furnace main body, supporting rods are fixedly installed on the left side and the right side inside the smelting furnace main body, a filtering heating plate is fixedly installed at one end, away from the smelting furnace main body, of each of the two supporting rods, a T-shaped supporting plate is connected between the two filtering heating plates in a sliding mode, the top of the T-shaped supporting plate extends to the top of each inclined heating plate, impurity shielding plates which are uniformly distributed are fixedly installed on the left side and the right side of the T-shaped supporting plate, an impurity screening component is fixedly installed at the top of the T-shaped supporting plate, a, the bottom of the smelting furnace main body is fixedly provided with a high-temperature-resistant material pipe which is communicated with the bottom of the smelting furnace main body, the top of the smelting furnace main body is fixedly provided with a vacuum pump, the output end of the vacuum pump is fixedly connected with a vacuum pipe, and the bottom end of the vacuum pipe penetrates through and extends into the smelting furnace main body.
Preferably, a high temperature resistant layer is fixedly installed inside the smelting furnace main body, and the feeding hopper is made of a high temperature resistant material.
Preferably, the bottom of the sealing cover is fixedly provided with a sealing block, and the inner wall of the feeding hopper is in contact with the sealing block.
Preferably, the left side fixed mounting of sealed lid has the joint piece, go into the left top fixed mounting of hopper and have the joint frame, the bottom and the joint frame joint of joint piece.
Preferably, the front-back length of the T-shaped supporting plate is higher than that of the impurity shielding plate, and the front cross section of the inner bottom wall of the smelting furnace main body is in a V shape.
Preferably, the impurity screening component includes dustproof diamond-shaped block, the bottom and the T shape backup pad fixed connection of dustproof diamond-shaped block, the equal fixed mounting in the left and right sides of dustproof diamond-shaped block bottom has evenly distributed's impurity scraper blade, the bottom and the slope hot plate contact of impurity scraper blade, the length is less than the length around the slope hot plate around the impurity scraper blade.
(III) advantageous effects
Compared with the prior art, the utility model provides an alloy bar copper processingequipment possesses following beneficial effect:
1. the alloy copper bar processing device is characterized in that a feeding hopper communicated with the melting furnace main body is fixedly arranged at the top of the melting furnace main body, so that raw materials can enter the inside of the melting furnace main body through the feeding hopper, the top of the feeding hopper is hinged with a sealing cover, the sealing cover can seal the inside of the melting furnace main body, a vacuum pump is fixedly arranged at the left side of the top of the melting furnace main body, an output end of the vacuum pump is fixedly connected with a vacuum tube, the bottom end of the vacuum tube extends to the inside of the melting furnace main body, so that when the raw materials enter the inside of the melting furnace main body, the inside of the melting furnace main body is firstly sealed through the sealing cover, then the air inside the melting furnace main body is pumped out through the vacuum pump in cooperation with the vacuum tube, so that when the, the raw materials are heated at high temperature, the left side and the right side inside the main body of the smelting furnace are respectively provided with a support rod, one side opposite to the two support rods is fixedly connected with a filtering heating plate, a T-shaped support plate is connected between the two filtering heating plates in a sliding way, impurity shielding plates which are uniformly distributed are arranged on the left side and the right side of the T-shaped support plate, the tops of the impurity shielding plates extend to the tops of the inclined heating plates and are provided with impurity screening components, so that after the inclined heating plates heat the raw materials, firstly, the impurities are shielded by the impurity screening components, so that the impurities are remained in the impurity screening components, then, when the copper liquid passes through the impurity shielding plates, the copper liquid can shield the impurities for the second time, and finally, after the copper liquid is heated by the filtering heating plates, the copper liquid drops to the secondary heating plates, so that the copper liquid keeps high temperature, and finally, the high-temperature resistant material pipe arranged in the smelting furnace main body discharges the copper liquid, so that impurities in the raw materials are not easy to remain in the copper liquid, the surface oxidation of the copper liquid is reduced when the device is smelted, and impurity dust is not easy to influence the casting copper liquid, thereby having the advantage of relatively good smelting quality of the copper rod.
2. This alloy bar copper processingequipment has high temperature resistant layer through the inside fixed mounting at the smelting furnace main part for the device is difficult for revealing the high temperature when smelting the raw materials, has increased the stability of device, and goes into the hopper and constitute by high temperature resistant material, has increased the high temperature resistant effect of going into the hopper, has increased the durability of device.
3. This alloy bar copper processingequipment installs sealed piece through the bottom at sealed lid, and the inner wall contact of sealed piece and income hopper to make sealed piece increase the sealed effect of sealed lid, increased the leakproofness of device.
4. This alloy bar copper processingequipment has the joint piece through the left side fixed mounting at sealed lid, goes into the left top fixed mounting of hopper and has the joint frame to but make the joint piece joint in the joint frame, and then make sealed lid and the sealed effect relatively stable of going into the hopper, be difficult for revealing, increased the stability of device.
5. This alloy bar copper processingequipment, length is less than the length around the impurity shielding plate through setting up the length around the T shape backup pad to make the impurity shielding plate when having impurity in sheltering from the copper liquid, the copper liquid is difficult for remaining in the impurity shielding plate, and then has increased the stability of device.
6. This alloy bar copper processingequipment installs dustproof diamond-shaped through the top at T shape backup pad to make the top of dustproof diamond-shaped be difficult for remaining the copper billet, and the impurity scraper blade of evenly distributed is all installed to the left and right sides of dustproof diamond-shaped bottom, thereby make the copper billet melt for the copper liquid after, when flowing downwards through the slope hot plate, filter the impurity in the copper liquid through the impurity scraper blade, and then make the impurity screening component can filter impurity, increased the founding quality of device.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of part A of the structure of FIG. 1 according to the present invention;
FIG. 3 is an enlarged view of a portion B of the structure of FIG. 1 according to the present invention;
FIG. 4 is a schematic side view of the connection structure of the T-shaped supporting plate and the impurity shielding plate of the present invention;
fig. 5 is a schematic side view of the connection structure of the T-shaped support plate and the impurity screening member of the present invention.
The reference numbers in the figures illustrate:
1. a smelting furnace main body; 2. feeding into a hopper; 3. a sealing cover; 4. inclining the heating plate; 5. a support bar; 6. a filtering heating plate; 7. a T-shaped support plate; 8. an impurity shielding plate; 9. an impurity screening member; 901. a dustproof diamond block; 902. impurity scraping plates; 10. secondary heating plate; 11. a copper liquid dropping pipe; 12. a high temperature resistant material pipe; 13. a high temperature resistant layer; 14. a sealing block; 15. a clamping block; 16. clamping the frame; 17. a vacuum pump; 18. a vacuum tube.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-5, the alloy copper rod processing device comprises a smelting furnace main body 1, a feeding hopper 2 communicated with the top of the smelting furnace main body 1 is fixedly installed at the top of the smelting furnace main body 1, a sealing cover 3 is hinged at the top of the feeding hopper 2, inclined heating plates 4 are fixedly installed at the left side and the right side of the interior of the smelting furnace main body 1, supporting rods 5 are fixedly installed at the left side and the right side of the interior of the smelting furnace main body 1, a filtering heating plate 6 is fixedly installed at one end of each supporting rod 5 far away from the smelting furnace main body 1, a T-shaped supporting plate 7 is connected between the two filtering heating plates 6 in a sliding manner, the top of the T-shaped supporting plate 7 extends to the top of the inclined heating plate 4, impurity shielding plates 8 which are uniformly distributed are fixedly installed at the left side and the right, the bottom of the secondary heating plate 10 is inserted with a copper liquid dropping pipe 11 fixedly connected with the secondary heating plate, the bottom of the smelting furnace main body 1 is fixedly provided with a high temperature resistant material pipe 12 communicated with the bottom, the top of the smelting furnace main body 1 is fixedly provided with a vacuum pump 17, the output end of the vacuum pump 17 is fixedly connected with a vacuum pipe 18, the bottom end of the vacuum pipe 18 penetrates through and extends to the inside of the smelting furnace main body 1, the top of the smelting furnace main body 1 is fixedly provided with a feeding hopper 2 communicated with the vacuum pump, so that raw materials can enter the inside of the smelting furnace main body 1 through the feeding hopper 2, the top of the feeding hopper 2 is hinged with a sealing cover 3, so that the sealing cover 3 can seal the inside of the smelting furnace main body 1, the left side of the top of the smelting furnace main body 1 is fixedly provided with, when raw materials enter the interior of the smelting furnace main body 1, firstly, the interior of the smelting furnace main body 1 is sealed through the sealing cover 3, then, air in the interior of the smelting furnace main body 1 is pumped out through the vacuum pump 17 in cooperation with the vacuum pipe 18, so that the oxidation of copper liquid surface oxidation is reduced when the device is used for smelting copper liquid, the raw materials are heated at high temperature through the inclined heating plates 4 arranged on the left side and the right side in the interior of the smelting furnace main body 1, the supporting rods 5 are arranged on the left side and the right side in the interior of the smelting furnace main body 1, the filtering heating plates 6 are fixedly connected on one opposite sides of the two supporting rods 5, the T-shaped supporting plate 7 is connected between the two filtering heating plates 6 in a sliding manner, the impurity shielding plates 8 which are uniformly distributed are arranged on the left side and the right, thereby make the inclined heating board 4 just heat the back to the raw materials, at first shelter from through impurity screening component 9, make impurity remain in impurity screening component 9, then when the copper liquid passes through impurity shielding plate 8, the copper liquid can carry out the secondary to impurity and shelter from, heat the back through filtering hot plate 6 to the copper liquid at last, make the copper liquid drop to secondary hot plate 10, thereby make the copper liquid keep high temperature, then fall to the interior diapire of smelting furnace main part 1 through copper liquid whereabouts pipe 11 that the secondary hot plate 10 was last installed, last through the high temperature resistant unloading pipe 12 discharge copper liquid that the smelting furnace main part 1 internally mounted, make the impurity in the raw materials be difficult for remaining in the copper liquid, and then make the device reduce the copper liquid surface oxidation when smelting, and impurity dust is difficult for producing the influence to the founding copper liquid, thereby make the relatively better advantage of quality of copper bar.
Further, the inside fixed mounting of smelting furnace main part 1 has high temperature resistant layer 13, goes into hopper 2 and comprises high temperature resistant material, has high temperature resistant layer 13 through the inside fixed mounting at smelting furnace main part 1 for the device is difficult for revealing the high temperature when smelting the raw materials, has increased the stability of device, and goes into hopper 2 and comprises high temperature resistant material, has increased the high temperature resistant effect of going into hopper 2, has increased the durability of device.
Furthermore, the bottom of the sealing cover 3 is fixedly provided with a sealing block 14, the inner wall of the feeding hopper 2 is in contact with the sealing block 14, the sealing block 14 is arranged at the bottom of the sealing cover 3, and the sealing block 14 is in contact with the inner wall of the feeding hopper 2, so that the sealing block 14 increases the sealing effect of the sealing cover 3 and increases the sealing performance of the device.
Further, the left side fixed mounting of sealed lid 3 has joint piece 15, go into 2 left top fixed mounting of hopper have joint frame 16, the bottom and the joint frame 16 joint of joint piece 15, there is joint piece 15 through the left side fixed mounting who seals lid 3, go into 2 left top fixed mounting of hopper have joint frame 16, thereby make joint piece 15 joint in joint frame 16, and then make sealed lid 3 and the sealed effect relatively stable of going into hopper 2, be difficult for revealing, the stability of device has been increased.
Further, length is higher than the front and back length of impurity shielding plate 8 around the T shape backup pad 7, and the front view cross-section of diapire is the V word shape in the smelting furnace main part 1, and length is less than the length around the impurity shielding plate 8 through setting up T shape backup pad 7 to make impurity shielding plate 8 when having the interior impurity of sheltering from the copper liquid, the copper liquid is difficult for remaining in impurity shielding plate 8, and then has increased the stability of device.
Further, the impurity screening member 9 comprises a dustproof diamond 901, the bottom of the dustproof diamond 901 is fixedly connected with a T-shaped support plate 7, impurity scrapers 902 which are uniformly distributed are fixedly arranged on the left side and the right side of the bottom of the dustproof diamond 901, the bottom of the impurity scraper 902 is contacted with the inclined heating plate 4, the front-back length of the impurity scraper 902 is less than the front-back length of the inclined heating plate 4, the dustproof diamond 901 is arranged on the top of the T-shaped support plate 7, so that the copper blocks are not easy to remain on the top of the dustproof diamond 901, and impurity scrapers 902 which are uniformly distributed are arranged on the left side and the right side of the bottom of the dustproof diamond 901, so that impurities in the molten copper are filtered by the impurity scraping plate 902 when the molten copper flows downwards through the inclined heating plate 4 after the molten copper is melted into the molten copper, and then impurity screening component 9 can screen the impurity, has increased the founding quality of device.
The vacuum pump 17 used in the utility model is DV-40V-T, which is provided with a control switch matched with the vacuum pump, and the installation position of the control switch can be selected according to the actual use requirement.
The working principle is as follows: the top of the smelting furnace main body 1 is fixedly provided with the feeding hopper 2 communicated with the smelting furnace main body 1, so that raw materials can enter the interior of the smelting furnace main body 1 through the feeding hopper 2, the top of the feeding hopper 2 is hinged with the sealing cover 3, so that the sealing cover 3 can seal the interior of the smelting furnace main body 1, the left side of the top of the smelting furnace main body 1 is fixedly provided with the vacuum pump 17, the output end of the vacuum pump 17 is fixedly connected with the vacuum pipe 18, the bottom end of the vacuum pipe 18 extends to the interior of the smelting furnace main body 1, so that when the raw materials enter the interior of the smelting furnace main body 1, the interior of the smelting furnace main body 1 is firstly sealed through the sealing cover 3, then the vacuum pump 17 is matched with the vacuum pipe 18 to evacuate air in the smelting furnace main body 1, when copper liquid is smelted, the oxidation, the raw materials are heated at high temperature, the left side and the right side inside the smelting furnace main body 1 are provided with the support rods 5, one opposite sides of the two support rods 5 are fixedly connected with the filtering heating plates 6, a T-shaped support plate 7 is connected between the two filtering heating plates 6 in a sliding manner, the left side and the right side of the T-shaped support plate 7 are provided with the impurity shielding plates 8 which are uniformly distributed, the top parts of the impurity shielding plates 8 extend to the top parts of the inclined heating plates 4 and are provided with impurity screening members 9, so that after the inclined heating plates 4 heat the raw materials, firstly, the impurity screening members 9 shield the impurities to remain in the impurity screening members 9, then, when the copper liquid passes through the impurity shielding plates 8, the copper liquid can shield the impurities for the second time, and after the copper liquid is heated by the filtering heating plates 6, the copper liquid drops to the secondary heating plates, then the copper liquid dropping pipe 11 is arranged on the secondary heating plate 10 and drops to the inner bottom wall of the smelting furnace main body 1, and finally the copper liquid is discharged through the high-temperature resistant blanking pipe 12 arranged inside the smelting furnace main body 1, so that impurities in the raw materials are not easy to remain in the copper liquid, the surface oxidation of the copper liquid during smelting is reduced, and impurity dust is not easy to influence the fusion casting copper liquid, thereby the smelting quality of the copper rod is relatively better.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. Alloy bar copper processingequipment, including smelting furnace main part (1), its characterized in that: the top of the smelting furnace main body (1) is fixedly provided with a feeding hopper (2) communicated with the smelting furnace main body, the top of the feeding hopper (2) is hinged with a sealing cover (3), the left side and the right side of the inside of the smelting furnace main body (1) are fixedly provided with inclined heating plates (4), the left side and the right side of the inside of the smelting furnace main body (1) are fixedly provided with supporting rods (5), two supporting rods (5) are fixedly provided with filtering heating plates (6) at the ends far away from the smelting furnace main body (1), a T-shaped supporting plate (7) is connected between the two filtering heating plates (6) in a sliding manner, the top of the T-shaped supporting plate (7) extends to the top of the inclined heating plates (4), the left side and the right side of the T-shaped supporting plate (7) are fixedly provided with impurity shielding plates (8) which are uniformly, the bottom fixed mounting of smelting furnace main part (1) has secondary heating board (10), the bottom of secondary heating board (10) is pegged graft and is had copper liquid whereabouts pipe (11) rather than fixed connection, the bottom fixed mounting of smelting furnace main part (1) has the resistant high temperature material pipe (12) that are linked together, the top fixed mounting of smelting furnace main part (1) has vacuum pump (17), the output fixedly connected with vacuum tube (18) of vacuum pump (17), the bottom of vacuum tube (18) runs through and extends to the inside of smelting furnace main part (1).
2. The alloy copper bar processing device according to claim 1, wherein: the smelting furnace is characterized in that a high-temperature resistant layer (13) is fixedly arranged in the smelting furnace main body (1), and the feeding hopper (2) is made of high-temperature resistant materials.
3. The alloy copper bar processing device according to claim 1, wherein: the bottom of the sealing cover (3) is fixedly provided with a sealing block (14), and the inner wall of the feeding hopper (2) is in contact with the sealing block (14).
4. The alloy copper bar processing device according to claim 1, wherein: the left side fixed mounting of sealed lid (3) has joint piece (15), go into left top fixed mounting of hopper (2) and have joint frame (16), the bottom and the joint frame (16) joint of joint piece (15).
5. The alloy copper bar processing device according to claim 1, wherein: the front-back length of the T-shaped supporting plate (7) is higher than that of the impurity shielding plate (8), and the front-back section of the inner bottom wall of the smelting furnace main body (1) is V-shaped.
6. The alloy copper bar processing device according to claim 1, wherein: the impurity screening component (9) comprises a dustproof diamond block (901), the bottom of the dustproof diamond block (901) is fixedly connected with a T-shaped supporting plate (7), impurity scraping plates (902) which are uniformly distributed are fixedly arranged on the left side and the right side of the bottom of the dustproof diamond block (901), the bottom of each impurity scraping plate (902) is in contact with an inclined heating plate (4), and the front length and the rear length of each impurity scraping plate (902) are smaller than the front length and the rear length of each inclined heating plate (4).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922329627.2U CN211311553U (en) | 2019-12-23 | 2019-12-23 | Alloy copper bar processing device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922329627.2U CN211311553U (en) | 2019-12-23 | 2019-12-23 | Alloy copper bar processing device |
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| CN211311553U true CN211311553U (en) | 2020-08-21 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112195345A (en) * | 2020-10-20 | 2021-01-08 | 骆驼集团(安徽)再生资源有限公司 | Refining furnace and refining method for waste lead-acid storage battery recovery processing |
| CN112629258A (en) * | 2021-01-12 | 2021-04-09 | 南京梦彤户科技有限公司 | Extrusion is leaked down metal melting furnace of wall built-up is prevented to type |
-
2019
- 2019-12-23 CN CN201922329627.2U patent/CN211311553U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112195345A (en) * | 2020-10-20 | 2021-01-08 | 骆驼集团(安徽)再生资源有限公司 | Refining furnace and refining method for waste lead-acid storage battery recovery processing |
| CN112629258A (en) * | 2021-01-12 | 2021-04-09 | 南京梦彤户科技有限公司 | Extrusion is leaked down metal melting furnace of wall built-up is prevented to type |
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