CN214184824U - Horizontal trimming equipment suitable for online stacking - Google Patents
Horizontal trimming equipment suitable for online stacking Download PDFInfo
- Publication number
- CN214184824U CN214184824U CN202022799475.5U CN202022799475U CN214184824U CN 214184824 U CN214184824 U CN 214184824U CN 202022799475 U CN202022799475 U CN 202022799475U CN 214184824 U CN214184824 U CN 214184824U
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- Prior art keywords
- fixedly connected
- workbench
- workstation
- punching
- shaped
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- 238000009966 trimming Methods 0.000 title abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 238000005520 cutting process Methods 0.000 claims abstract description 5
- 238000004080 punching Methods 0.000 claims description 25
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000003475 lamination Methods 0.000 abstract description 8
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 238000010008 shearing Methods 0.000 abstract description 2
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 229910000976 Electrical steel Inorganic materials 0.000 description 30
- 239000000463 material Substances 0.000 description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The utility model relates to a be fit for crosscut line equipment of online closed assembly, sheet stock conveying mechanism includes the workstation, and the upper surface of workstation has seted up the groove of stepping down, it is provided with transmission belt to step down the inslot, the last sliding surface of workstation is connected with the limiting plate that two symmetries set up, the last sliding surface of workstation is connected with a plurality of sleeves, and overlaps the sliding connection and have L shape bracing piece, fixedly connected with motor on the L shape bracing piece. This kind of be fit for on-line closed assembly's horizontal trimming equipment relates to transformer production facility technical field, through setting up four die-cutting mechanisms of sheet stock conveying mechanism cooperation, can punch the required five kinds of sheet stocks of transformer core on a workstation to carry to feed mechanism, thereby the sheet stock of successive layer shearing transformer core cooperates lamination equipment synchronous operation, reduces the transportation flow, shortens production cycle, reduces equipment cost, improves the degree of agreeing with of lamination equipment and horizontal trimming.
Description
Technical Field
The utility model relates to a be fit for horizontal trimming equipment of online closed assembly belongs to transformer production facility technical field.
Background
The conventional transformer core is generally made of silicon steel sheet. The silicon steel is a silicon-containing steel, and the silicon content is 0.8-4.8%. The iron core of the transformer is made of silicon steel, because the silicon steel is a magnetic substance with strong magnetic conductivity, and in the electrified coil, the silicon steel can generate larger magnetic induction intensity, thereby reducing the volume of the transformer.
With the continuous progress of science and technology and the continuous improvement of the living standard of people, the necessity of replacing manual production by intelligent automatic production becomes historical development, the development trend of 'industrial 4.0' and China manufacturing 2025 situation is complied with, automatic lamination is carried out in the field of iron core automatic assembly, in the current automatic lamination production line, the sheet outlet and the lamination equipment of the on-line laminated shear line are separated, the shear line sequentially punches different silicon steel sheets, and after all the silicon steel sheets are punched, the silicon steel sheets are transferred to the lamination equipment for lamination, the process flow is more, the production period of products is prolonged, and the production cost is increased.
Disclosure of Invention
In order to solve the technical problem, the utility model provides a following technical scheme:
a crosscut apparatus adapted for on-line stacking, comprising:
the sheet stock conveying mechanism comprises a workbench, a abdicating groove is formed in the upper surface of the workbench, a conveying belt is arranged in the abdicating groove, the upper surface of the workbench is connected with two symmetrically-arranged limiting plates in a sliding manner, the upper surface of the workbench is connected with a plurality of sleeves in a sliding manner, the sleeves are connected with L-shaped supporting rods in a sliding manner, the L-shaped supporting rods are fixedly connected with motors, and the output ends of the motors are fixedly connected with idler wheels;
the punching mechanism comprises a gantry support, the gantry support is fixedly connected with the upper surface of the workbench, the side wall of the gantry support is fixedly connected with a hydraulic push rod, the lower end of the hydraulic push rod is fixedly connected with a knife rest, a punching knife is detachably connected onto the knife rest, the upper surface of the workbench is fixedly connected with a support rod, the side wall of the support rod is rotatably connected with a rotating rod, two ends of the rotating rod are respectively abutted against the knife rest and the L-shaped support rod, and a control module for controlling the hydraulic push rod is arranged in the workbench;
the material distributing mechanism comprises two guide plates, the two guide plates are fixedly connected with the upper surface of a workbench, one ends of the two guide plates, far away from the punching mechanism, are rotatably connected with guide frames, the lower ends of the guide frames are fixedly connected with guide rails, slide blocks are slidably connected in the guide rails, the inner wall of the workbench, close to the guide frames, is fixedly connected with a driving motor, the output end of the driving motor is fixedly connected with a special-shaped gear, the upper surface of the workbench, close to the guide frames, is rotatably connected with a driven gear matched with the special-shaped gear, and the upper surface of the driven gear is fixedly connected with the slide blocks;
further, the four blanking knives include two in-line knives and two V-knives.
Further, the control module is a controller based on PLC programming or CNC programming.
Furthermore, the upper surface of the workbench is fixedly connected with a punching machine, and the punching machine is electrically connected with the controller.
(III) advantageous effects
Compared with the prior art, the utility model discloses possess following beneficial effect:
1. according to the transverse trimming device suitable for online stacking, five types of sheet materials required by a transformer core can be punched on a workbench by arranging the sheet material conveying mechanism to be matched with the four punching mechanisms, and the sheet materials are conveyed to the material distributing mechanism, so that the sheet materials of the transformer core are sheared layer by layer, the transverse trimming device is matched with the laminating device to run synchronously, the transfer flow is reduced, the production period is shortened, the equipment cost is reduced, and the degree of fit between the laminating device and the transverse trimming line is improved.
2. This kind of horizontal trimming equipment that is fit for online closed assembly through setting up feed mechanism, utilizes driving motor cooperation drive gear and special-shaped gear to drive the leading truck and removes, classifies the required five sheet stocks of transformer core, and the sheet stock is picked up to the manipulator of the automatic lamination equipment of cooperation that can be better, realizes online closed assembly transformer core.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention.
Fig. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic structural view of a sheet material conveying mechanism of the present invention;
fig. 3 is a schematic structural view of the guide frame of the present invention;
FIG. 4 is a schematic view of the material distributing assembly of the present invention;
FIG. 5 is a schematic view of the special-shaped gear structure of the present invention;
FIG. 6 is a schematic view of the L-shaped support rod of the present invention;
FIG. 7 is a schematic view of a linear cutter structure of the present invention;
fig. 8 is a schematic view of the V-shaped cutter structure of the present invention.
In the figure: 1. a work table; 2. a yielding groove; 3. a transfer belt; 4. a limiting plate; 5. a sleeve; 6. an L-shaped support bar; 7. a motor; 8. a roller; 9. a gantry support; 10. a hydraulic push rod; 11. a tool holder; 12. a punching cutter; 121. a linear cutter; 122. a V-shaped cutter; 13. a support bar; 14. a rotating rod; 15. a guide plate; 16. a guide frame; 17. a guide rail; 18. a slider; 19. a drive motor; 20. a special-shaped gear; 21. a driven gear; 22. a punching machine.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Examples
Referring to fig. 1-3, a cross cutting apparatus suitable for on-line stacking comprises:
the sheet stock conveying mechanism comprises a workbench 1, the upper surface of the workbench 1 is provided with a abdicating groove 2, a transmission belt 3 is arranged in the abdicating groove 2, the upper surface of the workbench 1 is connected with two limiting plates 4 which are symmetrically arranged in a sliding way, the upper surface of the workbench 1 is connected with a plurality of sleeves 5 in a sliding way, the sleeves 5 are connected with L-shaped supporting rods 6 in a sliding way, the L-shaped supporting rods 6 are fixedly connected with a motor 7, and the output end of the motor 7 is fixedly connected with a roller 8;
the punching mechanism comprises a gantry support 9, the gantry support 9 is fixedly connected with the upper surface of the workbench 1, the side wall of the gantry support 9 is fixedly connected with a hydraulic push rod 10, the lower end of the hydraulic push rod 10 is fixedly connected with a knife rest 11, a punching knife 12 is detachably connected onto the knife rest 11, the upper surface of the workbench 1 is fixedly connected with a support rod 13, the side wall of the support rod 13 is rotatably connected with a rotating rod 14, two ends of the rotating rod 14 are respectively abutted against the knife rest 11 and the L-shaped support rod 6, and a control module for controlling the hydraulic push rod 10 is arranged in the workbench 1;
the material distributing mechanism comprises two guide plates 15, the two guide plates 15 are fixedly connected with the upper surface of a workbench 1, one ends, far away from the punching mechanism, of the two guide plates 15 are rotatably connected with a guide frame 16, the guide frame 16 is a parallelogram frame formed by rotatably connecting a plurality of four straight rods, the lower end of the guide frame 16 is fixedly connected with a guide rail 17, a sliding block 18 is connected in the guide rail 17 in a sliding manner, a driving motor 19 is fixedly connected to the inner wall, close to the guide frame 16, of the workbench 1, the output end of the driving motor 19 is fixedly connected with a special-shaped gear 20, a driven gear 21 matched with the special-shaped gear 20 is rotatably connected to the upper surface, close to the guide frame 16, of the workbench 1, and the upper surface of the driven gear 21 is fixedly connected with the sliding block 18;
the four punching and cutting knives 12 include two in-line cutters 121 and two V-shaped cutters 122, the in-line cutters 121 are used for cutting silicon steel sheets, and the V-shaped cutters 122 are used for punching the middle portions of the upper and lower yoke sheets of the transformer core.
The control module is a controller based on PLC programming or CNC programming, and the programmable control module is arranged, so that the control of a user is facilitated, and transformers of different models can be produced.
The upper surface of the workbench 1 is fixedly connected with a punching machine 22, the punching machine 22 is electrically connected with the controller, and the punching machine 22 is used for producing the pin iron core.
The working principle is as follows: when in use, a silicon steel sheet coil stock is longitudinally sheared and wound, then the silicon steel sheet coil stock is placed on an unreeling machine of a transverse shearing line, then one end of the silicon steel sheet is placed on the transmission belt 3, the unreeling machine is matched with the silicon steel sheet to drive the silicon steel sheet to move, at the moment, the hydraulic push rod 10 is in a contraction state, the roller 8 presses the silicon steel under the action of the gravity of the roller 8 and the motor 7 and is matched with other equipment to convey the silicon steel sheet, the silicon steel sheet is pressed, when the silicon steel sheet moves to the punching mechanism, the transmission belt 3 does not drive the silicon steel sheet to move any more, the motor 7 is matched with the roller 8 to drive the silicon steel sheet to move only, after the silicon steel sheet moves to the position set by the control module, the hydraulic push rod 10 drives the cutter rest 11 to move downwards, so that the silicon steel sheet is punched by the punching cutter 12, the silicon steel sheet is punched into a required sheet shape, on the other hand, when the cutter rest 11 moves downwards, the cutter rest 11 presses the rotary rod 14 and drives the rotary rod 14 to rotate, the effect similar to a seesaw is realized, the L-shaped support rod 6 is driven to slide upwards, and the roller 8 is separated from the silicon steel sheet, so that when the silicon steel sheet is punched, the silicon steel sheet is prevented from being bent and deformed due to the fact that the roller 8 drives the silicon steel sheet to move, the silicon steel sheet can be punched into different sheet types through punching of the four punching mechanisms, and the silicon steel sheet can be moved to the material distribution mechanism under the driving of the roller 8;
when silicon steel sheets with different sheet types move to the material separating mechanism, the driving motor 19 rotates and drives the special-shaped gear 20 to rotate, teeth on the special-shaped gear 20 drive the driven gear 21 to rotate intermittently, the driven gear 21 drives the sliding block 18 to slide in the guide rail 17 and drive the guide frame 16 to form pendulum motion, on one hand, the special-shaped gear 20 with a special shape can drive the guide frame 16 to rotate intermittently, so that the sheet materials move to different areas, on the other hand, the guide frame 16 can be driven to return to an initial position quickly, and therefore the purpose of circular operation is achieved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. A crosscut apparatus adapted for on-line stacking, comprising:
the sheet stock conveying mechanism comprises a workbench (1), the upper surface of the workbench (1) is provided with a abdicating groove (2), a conveying belt (3) is arranged in the abdicating groove (2), the upper surface of the workbench (1) is connected with two limiting plates (4) which are symmetrically arranged in a sliding way, the upper surface of the workbench (1) is connected with a plurality of sleeves (5) in a sliding way, the sleeves (5) are connected with L-shaped supporting rods (6) in a sliding way, the L-shaped supporting rods (6) are fixedly connected with motors (7), and the output ends of the motors (7) are fixedly connected with idler wheels (8);
the punching mechanism comprises a gantry support (9), the gantry support (9) is fixedly connected with the upper surface of the workbench (1), the side wall of the gantry support (9) is fixedly connected with a hydraulic push rod (10), the lower end of the hydraulic push rod (10) is fixedly connected with a knife rest (11), the knife rest (11) is detachably connected with a punching knife (12), the upper surface of the workbench (1) is fixedly connected with a support rod (13), the side wall of the support rod (13) is rotatably connected with a rotating rod (14), two ends of the rotating rod (14) are respectively abutted against the knife rest (11) and the L-shaped support rod (6), and a control module for controlling the hydraulic push rod (10) is arranged in the workbench (1);
feed mechanism, feed mechanism includes two deflector (15), and the last fixed surface of two deflector (15) and workstation (1) is connected, two the one end that die-cutting mechanism was kept away from in deflector (15) is rotated and is connected with leading truck (16), the lower extreme fixedly connected with guide rail (17) of leading truck (16), and sliding connection has slider (18) in guide rail (17), inner wall fixedly connected with driving motor (19) that workstation (1) is close to leading truck (16), the output fixedly connected with special-shaped gear (20) of driving motor (19), the last surface rotation that workstation (1) is close to leading truck (16) is connected with driven gear (21) that matches with special-shaped gear (20), and the upper surface and slider (18) fixed connection of driven gear (21) set up.
2. A crosscutting apparatus adapted for in-line splicing, as claimed in claim 1, wherein: the four punching cutters (12) comprise two linear cutters (121) and two V-shaped cutters (122).
3. A crosscutting apparatus adapted for in-line splicing, as claimed in claim 1, wherein: the control module is a controller based on PLC programming or CNC programming.
4. A crosscutting apparatus adapted for in-line splicing, as claimed in claim 1, wherein: the upper surface of the workbench (1) is fixedly connected with a punching machine (22), and the punching machine (22) is electrically connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022799475.5U CN214184824U (en) | 2020-11-27 | 2020-11-27 | Horizontal trimming equipment suitable for online stacking |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022799475.5U CN214184824U (en) | 2020-11-27 | 2020-11-27 | Horizontal trimming equipment suitable for online stacking |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214184824U true CN214184824U (en) | 2021-09-14 |
Family
ID=77648216
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022799475.5U Withdrawn - After Issue CN214184824U (en) | 2020-11-27 | 2020-11-27 | Horizontal trimming equipment suitable for online stacking |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214184824U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112427527A (en) * | 2020-11-27 | 2021-03-02 | 江苏京天下电气科技有限公司 | Transverse wire shearing equipment suitable for online stacking and sheet discharging method |
-
2020
- 2020-11-27 CN CN202022799475.5U patent/CN214184824U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112427527A (en) * | 2020-11-27 | 2021-03-02 | 江苏京天下电气科技有限公司 | Transverse wire shearing equipment suitable for online stacking and sheet discharging method |
| CN112427527B (en) * | 2020-11-27 | 2024-04-09 | 江苏京天下电气科技有限公司 | Transverse wire cutting equipment suitable for online stacking and sheet discharging method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20210914 Effective date of abandoning: 20240409 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20210914 Effective date of abandoning: 20240409 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |