CN217728971U - All-in-one is cut to accurate rubber - Google Patents
All-in-one is cut to accurate rubber Download PDFInfo
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- CN217728971U CN217728971U CN202221145214.4U CN202221145214U CN217728971U CN 217728971 U CN217728971 U CN 217728971U CN 202221145214 U CN202221145214 U CN 202221145214U CN 217728971 U CN217728971 U CN 217728971U
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- cutter
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Abstract
The utility model discloses an accurate rubber slitting integrated machine, which comprises a frame, wherein a slitting component, a feeding component and a cutter component are sequentially and correspondingly arranged on the frame; the slitting assembly comprises a slitting main shaft and a slitting auxiliary shaft, the slitting auxiliary shaft is correspondingly driven by the slitting main shaft, and a slitting upper cutter and a slitting lower cutter are correspondingly arranged on the slitting auxiliary shaft and the slitting main shaft respectively; the feeding assembly comprises a feeding driving roller and a feeding driven roller, the feeding driving roller is correspondingly connected with the strip-dividing feeding transmission mechanism, the cutter assembly comprises an upper cutter and a lower cutter which are correspondingly arranged, the upper cutter is matched with the lower cutter, the lower cutter is correspondingly connected with the cutting cam mechanism, and the cutting cam mechanism is correspondingly driven by the cutting motor. The utility model relates to an equipment low cost of all-in-one is cut to accurate rubber not only far is less than rubber prefabricated material make-up machine, also is less than two quick-witted combinations of branch strip machine and stock cutter simultaneously.
Description
Technical Field
The utility model belongs to the technical field of rubber equipment and specifically relates to an all-in-one is cut to accurate rubber.
Background
In the rubber vulcanization process, a lot of raw materials use blocky rubber raw materials, and 2 processes are available on the market:
1. adopting a rubber prefabricated material forming machine to manufacture prefabricated block materials;
2. and (4) firstly, cutting the strips by using a slitting machine, and then, moving the strips to a slitting machine for dicing.
The first process has the disadvantages of high equipment investment and long machine adjusting period for changing products; the second process has the disadvantages that the two machines cannot be connected, semi-finished products need to be transferred, and the efficiency is low.
Therefore, an accurate rubber slitting integrated machine needs to be designed.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects in the prior art, an accurate rubber slitting integrated machine is provided.
The utility model discloses a following scheme realizes:
an accurate rubber slitting integrated machine comprises a rack, wherein a slitting component, a feeding component and a cutter component are sequentially and correspondingly arranged on the rack;
the slitting assembly comprises a slitting main shaft and a slitting auxiliary shaft, the slitting auxiliary shaft is correspondingly driven by the slitting main shaft, and a slitting upper cutter and a slitting lower cutter are respectively and correspondingly arranged on the slitting auxiliary shaft and the slitting main shaft;
the feeding assembly comprises a feeding driving roller and a feeding driven roller, the feeding driving roller is correspondingly connected with the slitting and feeding transmission mechanism, a third gear is correspondingly arranged at the end part of the feeding driving roller and correspondingly drives a fourth gear at the end part of the slitting main shaft through a chain, the slitting and feeding transmission mechanism is correspondingly connected with a slitting and feeding speed reducer, and the slitting and feeding speed reducer is correspondingly driven by a slitting and feeding servo motor;
the cutter assembly comprises an upper cutter and a lower cutter which are correspondingly arranged, the upper cutter is matched with the lower cutter, the lower cutter is correspondingly connected with a material cutting cam mechanism, and the material cutting cam mechanism is correspondingly driven by a material cutting motor.
And a first gear is correspondingly arranged at the end part of the splitting main shaft, a second gear is correspondingly arranged at the end part of the splitting auxiliary shaft, and the second gear is correspondingly meshed with the first gear.
The upper slitting knife and the lower slitting knife are respectively a plurality of slitting auxiliary shafts and slitting main shafts which are arranged at intervals.
The first gear and the fourth gear are arranged at the end part of the slitting main shaft in an overlapping mode.
The strip feeding speed reducer and the strip feeding servo motor are respectively and correspondingly arranged below the rack.
The upper cutter is correspondingly connected with the upper cutter sliding block, and the upper cutter sliding block correspondingly slides on the upper cutter sliding rail.
And a material pressing cylinder is correspondingly arranged at the upper part of the rack.
The beneficial effects of the utility model are that:
1. the utility model relates to an accurate rubber slitting all-in-one machine, which has low equipment cost, is not only far lower than a rubber prefabricated material forming machine, but also lower than the combination of a slitting machine and a cutting machine;
2. the utility model discloses an accurate rubber cutting all-in-one machine adopts a slitting component and a feeding component of a slitting and feeding servo motor, and ensures that the cutting precision can reach the requirement of a vulcanization process;
3. the utility model relates to an all-in-one is cut to accurate rubber is easy and easy to operate, and work efficiency contrast tradition technology promotes more than 15% simultaneously.
Drawings
FIG. 1 is a schematic axial-side structure diagram of an accurate rubber slitting integrated machine of the present invention;
FIG. 2 is a schematic side view of the precise rubber slitting machine of the present invention;
in the figure: the device comprises a rack 1, a slitting main shaft 2, a slitting auxiliary shaft 3, a slitting upper cutter 4, a slitting lower cutter 5, a first gear 6, a second gear 7, a feeding driving roller 8, a feeding driven roller 9, a slitting feeding transmission mechanism 10, a third gear 11, a chain 12, a fourth gear 13, a slitting feeding speed reducer 14, a slitting feeding servo motor 15, an upper cutter 16, a lower cutter 17, a blanking cam mechanism 18, a blanking motor 19, an upper cutter sliding block 20, an upper cutter sliding rail 21 and a material pressing cylinder 22.
Detailed Description
The preferred embodiments of the present invention will be further described with reference to the accompanying drawings:
as shown in fig. 1 and 2, an accurate rubber slitting integrated machine comprises a frame 1, wherein a slitting assembly, a feeding assembly and a cutter assembly are correspondingly arranged on the frame 1 in sequence; the utility model provides an all-in-one is cut to accurate rubber has solved the problem of rubber lump material blank inefficiency, reduces the cost of rubber lump material equipment moreover.
The slitting assembly comprises a slitting main shaft 2 and a slitting auxiliary shaft 3, the slitting auxiliary shaft 3 is correspondingly driven by the slitting main shaft 2, and a slitting upper knife 4 and a slitting lower knife 5 are respectively and correspondingly arranged on the slitting auxiliary shaft 3 and the slitting main shaft 2;
the feeding assembly comprises a feeding driving roller 8 and a feeding driven roller 9, the feeding driving roller 8 is correspondingly connected with a slitting and feeding transmission mechanism 10, a third gear 11 is correspondingly arranged at the end part of the feeding driving roller 8, the third gear 11 correspondingly drives a fourth gear 13 at the end part of the slitting main shaft 2 through a chain 12, the slitting and feeding transmission mechanism 10 is correspondingly connected with a slitting and feeding speed reducer 14, and the slitting and feeding speed reducer 14 is correspondingly driven by a slitting and feeding servo motor 15; the strip dividing assembly and the feeding assembly are synchronously linked by a strip dividing feeding servo motor 15, the feeding size is controlled, and the power of the strip dividing assembly and the feeding assembly is synchronously provided.
The cutting device comprises a cutter assembly, an upper cutter 16 and a lower cutter 17, wherein the cutter assembly is correspondingly provided with the upper cutter 16 and the lower cutter 17, the upper cutter 16 is matched with the lower cutter 17, the lower cutter 17 is correspondingly connected with a material cutting cam mechanism 18, and the material cutting cam mechanism 18 is correspondingly driven by a material cutting motor 19. The material cutting motor 19 drives the lower cutter 17 to perform vertical reciprocating motion, so as to achieve high-efficiency material cutting, wherein the specific structure and the working principle of the material cutting cam mechanism 18 are well known in the art, and are not described herein again.
A first gear 6 is correspondingly arranged at the end part of the splitting main shaft 2, a second gear 7 is correspondingly arranged at the end part of the splitting auxiliary shaft 3, and the second gear 7 is correspondingly meshed with the first gear 6.
The upper slitting knife 4 and the lower slitting knife 5 are respectively a plurality of slitting auxiliary shafts 3 and slitting main shafts 2 which are arranged at intervals. The sizing material is stripped through a stripping upper knife 4 and a stripping lower knife 5.
The first gear 6 and the fourth gear 13 are arranged at the end part of the slitting main shaft 2 in an overlapping mode. The strip main shaft 2 can complete the power transmission of bearing up and down.
The strip feeding speed reducer 14 and the strip feeding servo motor 15 are respectively and correspondingly arranged below the rack 1. The space is saved, and the safety is ensured.
The upper cutter 16 is correspondingly connected with an upper cutter sliding block 20, and the upper cutter sliding block 20 correspondingly slides on an upper cutter sliding rail 21. The position of the upper cutter 16 is adjusted through the upper cutter slide block 20 and the upper cutter slide rail 21 to be matched with the lower cutter 17.
A material pressing cylinder 22 is correspondingly arranged at the upper part of the frame 1. The sizing material is pressed, so that the stability of the sizing material in the slitting process is effectively improved.
In practical application, this application can also be equipped with 2 groups of emergency exit controlgear in addition and stop, protection operator's safety, specifically no longer gives details here.
The working principle of the application is briefly described as follows: the method comprises the steps of manually placing a rubber roll to be cut into blocks in a feeding assembly, enabling rubber materials to enter a slitting station (namely a slitting assembly) through a feeding driven roller, manually and quickly adjusting the slitting width (generally between 30 and 300mm, the width is the width of finished rubber materials) of a slitting upper knife 4 and a slitting lower knife 5 according to requirements, setting the length (generally between 1 and 1000mm, the length is the length of the finished rubber materials) to be cut and the number of the rubber materials to be cut on a human-computer interface, closing a safety door, and starting a machine table. The PLC calculates and drives the strip-dividing feeding servo motor to drive the feeding driving roller and the strip-dividing assembly to divide and convey the rubber material to the cutter position (namely, the cutter assembly), and when the length reaches a set size, the cutting motor drives the cutting cam mechanism (in the embodiment, an eccentric cam) to drive the lower cutter 17 to reciprocate to be matched with the upper cutter 16 for cutting. Finished products with the length and the width which are cut fall into a conveying belt (not shown in the attached drawings and are a known technology and not described in detail herein), the finished products are sent out by the speed-adjustable conveying belt, the machine stops automatically after the cutting number of the machine reaches a set number, and meanwhile, the safety door is opened at any time, the machine stops, and the safety is guaranteed.
Although the invention has been shown and described in detail with respect to the preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (7)
1. The utility model provides an all-in-one is cut to accurate rubber, includes frame (1), its characterized in that: the machine frame (1) is sequentially and correspondingly provided with a slitting component, a feeding component and a cutter component;
the slitting assembly comprises a slitting main shaft (2) and a slitting auxiliary shaft (3), the slitting auxiliary shaft (3) is correspondingly driven by the slitting main shaft (2), and a slitting upper cutter (4) and a slitting lower cutter (5) are respectively and correspondingly arranged on the slitting auxiliary shaft (3) and the slitting main shaft (2);
the feeding assembly comprises a feeding driving roller (8) and a feeding driven roller (9), the feeding driving roller (8) is correspondingly connected with a strip-dividing feeding transmission mechanism (10), a third gear (11) is correspondingly arranged at the end part of the feeding driving roller (8), the third gear (11) correspondingly drives a fourth gear (13) at the end part of the strip-dividing main shaft (2) through a chain (12), the strip-dividing feeding transmission mechanism (10) is correspondingly connected with a strip-dividing feeding speed reducer (14), and the strip-dividing feeding speed reducer (14) is correspondingly driven by a strip-dividing feeding servo motor (15);
the cutter assembly comprises an upper cutter (16) and a lower cutter (17) which are correspondingly arranged, the upper cutter (16) is matched with the lower cutter (17), the lower cutter (17) is correspondingly connected with a material cutting cam mechanism (18), and the material cutting cam mechanism (18) is correspondingly driven by a material cutting motor (19).
2. The accurate all-in-one machine of cutting rubber of claim 1, its characterized in that: a first gear (6) is correspondingly arranged at the end part of the splitting main shaft (2), a second gear (7) is correspondingly arranged at the end part of the splitting auxiliary shaft (3), and the second gear (7) is correspondingly meshed with the first gear (6).
3. The accurate all-in-one machine of cutting rubber of claim 1, its characterized in that: the upper slitting knife (4) and the lower slitting knife (5) are respectively a plurality of slitting auxiliary shafts (3) and slitting main shafts (2) which are arranged at intervals.
4. The accurate rubber slitting all-in-one machine of claim 2, characterized in that: the first gear (6) and the fourth gear (13) are arranged at the end part of the slitting main shaft (2) in an overlapping mode.
5. The accurate all-in-one machine of cutting rubber of claim 1, its characterized in that: the strip feeding speed reducer (14) and the strip feeding servo motor (15) are respectively and correspondingly arranged below the rack (1).
6. The accurate all-in-one machine of cutting rubber of claim 1, its characterized in that: the upper cutter (16) is correspondingly connected with the upper cutter sliding block (20), and the upper cutter sliding block (20) correspondingly slides on the upper cutter sliding rail (21).
7. The accurate rubber slitting all-in-one machine of claim 1, characterized in that: a material pressing cylinder (22) is correspondingly arranged at the upper part of the frame (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221145214.4U CN217728971U (en) | 2022-05-13 | 2022-05-13 | All-in-one is cut to accurate rubber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221145214.4U CN217728971U (en) | 2022-05-13 | 2022-05-13 | All-in-one is cut to accurate rubber |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217728971U true CN217728971U (en) | 2022-11-04 |
Family
ID=83836793
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221145214.4U Active CN217728971U (en) | 2022-05-13 | 2022-05-13 | All-in-one is cut to accurate rubber |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217728971U (en) |
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2022
- 2022-05-13 CN CN202221145214.4U patent/CN217728971U/en active Active
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Denomination of utility model: A precise rubber slitting integrated machine Effective date of registration: 20230809 Granted publication date: 20221104 Pledgee: Postal Savings Bank of China Limited Xiamen Tong'an District Sub-branch Pledgor: XIAMEN XINGCHANGJIA NON-STANDARD AUTOMATION EQUIPMENT Co.,Ltd. Registration number: Y2023980051510 |