CN214163722U

CN214163722U - Foam particle collecting device

Info

Publication number: CN214163722U
Application number: CN202023330096.8U
Authority: CN
Inventors: 李松涛; 卢德正
Original assignee: Huaxin Jiuzhou Energy Saving Technology Yutian Co ltd
Current assignee: Huaxin Jiuzhou Energy Saving Technology Yutian Co ltd
Priority date: 2020-12-30
Filing date: 2020-12-30
Publication date: 2021-09-10
Anticipated expiration: 2030-12-30

Abstract

The utility model relates to a foam particle collection device relates to the field of cystosepiment processing, and it is including collecting the storehouse, collects the storehouse intercommunication and has vulcanizes the storehouse, vulcanizes and installs the vulcanization bed in the storehouse, vulcanizes the bed surface and has foam particle through the wind-force conveying, installs the unloading net that is used for screening the major diameter foam particle who glues together in the collection storehouse, and the collection storehouse intercommunication of unloading net bottom has the collection tank that is used for collecting foam particle. This application has and has reduced the foam particle that the adhesion is together and directly transports the possibility to next manufacturing procedure through the holding vessel, has improved foam particle's foaming effect.

Description

Foam particle collecting device

Technical Field

The application relates to the field of cystosepiment processing, especially to a foam particle collection device.

Background

The foam board is a white object which is formed by heating expandable polystyrene beads containing volatile liquid foaming agent in a mould after heating and pre-foaming, has the structural characteristics of micro closed pores, and is mainly used for structures needing heat preservation and heat insulation, such as building walls, roof heat preservation, composite board heat preservation and the like.

In the correlation technique, foam particle after the pre-emergence is installed the vulcanization bed in the storehouse along with the wind-force entering vulcanization storehouse, vulcanizes storehouse one side intercommunication and has foam particle's collection device, and collection device is including collecting the storehouse, and collection storehouse bottom intercommunication has the collection tank that is used for collecting foam particle, is connected with the conveyer that is used for conveying foam particle in the collection tank. Foam particles after preliminary foaming rely on wind-force to get into in the collecting bin along the fluidized bed, then in collecting bin inner wall landing to the collecting tank, convey foam particles by conveyer at last.

In view of the above-mentioned related technologies, the inventor believes that the foam particles entering the collection bin from the fluidized bed are easy to adhere, and the aging effect is reduced after the foam particles adhere, thereby reducing the foaming quality of the foam particles.

SUMMERY OF THE UTILITY MODEL

In order to reduce the possibility that the foam particles are adhered together and improve the foaming effect of the foam particles, the application provides a foam particle collecting device.

The application provides a foam particle collection device adopts following technical scheme:

the utility model provides a foam particle collection device, includes and collects the storehouse, collects the storehouse intercommunication and has vulcanizes the storehouse, vulcanizes and installs the vulcanization bed in the storehouse, vulcanizes the bed surface and has foam particle through the wind-force conveying, collects and installs in the storehouse and be used for screening out the unloading net that glues major diameter foam particle together, and the collection storehouse intercommunication of unloading net bottom has the collection tank that is used for collecting foam particle.

Through adopting above-mentioned technical scheme, in the foam granule got into the collection storehouse along the fluidized bed, the unloading net can filter the foam granule that gets into in the collection jar for a plurality of foam granules that bond together can't directly carry out in the collection jar, thereby reduced the foam granule that the adhesion is in the same place and directly transported the possibility to next manufacturing procedure through the collection jar, improved foam granule's foaming effect.

Optionally, unloading net has the pivot of pegging graft, and the pivot is also pegged graft with the bulkhead of collecting the storehouse, and the one end that unloading net was kept away from in the pivot is connected with drive pivot pivoted and rotates the drive assembly, the one end fixedly connected with connecting seat that the pivot is close to unloading net, two scraper blades that are used for rolling major diameter foam particle of fixedly connected with on the connecting seat.

Through adopting above-mentioned technical scheme, drive assembly can drive the foam particle on the scraper blade unloading net and scrape, thereby the scraper blade is scraped the in-process and can be rolled the foam particle that the adhesion is in the same place, makes the foam particle that the adhesion is in the same place can break away from the adhesion, then passes in the unloading net gets into the collection jar, makes the foam particle of collecting in the collection jar even, thereby foam particle can thermally equivalent in the follow-up processing heating process, has improved the quality that foam particle was foamed.

Optionally, the rotation driving assembly comprises a driving motor, the driving motor is installed on the outer wall of the collection bin, the output end of the driving motor is connected with the rotating shaft, and the driving motor is a servo motor.

Through adopting above-mentioned technical scheme, when driving motor started, can drive the pivot and rotate, servo motor's control is more accurate, easy operation.

Optionally, a discharge port is arranged at the communicating position of the vulcanizing bin and the collecting bin, an air inlet for discharging hot air into the vulcanizing bin is formed in the vulcanizing bed, and a baffle is connected to the side wall of the vulcanizing bin at the discharge port.

Through adopting above-mentioned technical scheme, steam and the foam particle on the vulcanization bed fully contact, the temperature of steam is less than with the heating temperature of foam particle when prefoaming for steam can carry out the precooling to the foam particle, thereby reduced the foam particle and instantaneously dropped to the lower temperature and caused the possibility that self nature changes, the baffle can play certain effect of blockking to the foam particle, make the foam particle that is blockked can fully contact with steam on the vulcanization bed, reach the effect of fully cooling.

Optionally, the baffle is connected with a lifting driving assembly for driving the baffle to lift, and the baffle is connected with a side wall of the vulcanization bin in a sliding manner.

Through adopting above-mentioned technical scheme, vulcanize the storehouse and need shut down as the workman goes off duty after using a period, at this moment, rise along the collection storehouse lateral wall of discharge gate department through lift drive assembly pulling baffle to the baffle no longer plays the effect of blockking to the foam particle on the vulcanization bed, piles up in the foam particle of baffle department can get into in the collection storehouse along with the wind-force, thereby improved the clean and tidy nature in vulcanization storehouse, make the foam particle of processing man-hour can be fully collected.

Optionally, the lifting driving assembly is a cylinder, the cylinder is installed on the outer wall of the collecting bin, the telescopic end of the cylinder penetrates through the bin wall of the collecting bin to be fixedly connected with the baffle, and an electromagnetic valve of the cylinder is electrically connected with the controller.

Through adopting above-mentioned technical scheme, the controller can be through the extension of the solenoid valve control cylinder of control cylinder with shorten, when the cylinder extension, the cylinder promotes the baffle and descends, and when the cylinder shortened, the cylinder pulling baffle rose to the convenience that the control baffle goes up and down has been improved.

Optionally, the controller is electrically connected with a timing module, an input end of the controller is electrically connected with a key input module, and an output end of the controller is electrically connected with a display module.

Through adopting above-mentioned technical scheme, staff's accessible button input module is inputed the time of controller control cylinder to show the settlement time value through display module, thereby reduced staff's the amount of labour, improved work efficiency, reduced manual operation and caused the possibility of maloperation.

Optionally, the controller is electrically connected with a storage module.

Through adopting above-mentioned technical scheme, the storage module can be stored the cylinder control time default in the controller to the possibility that data lost after having reduced the controller outage.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the possibility that the foam particles adhered together are directly transported to the next processing procedure through the collecting tank is reduced, and the foaming effect of the foam particles is improved;

2. the blocked foam particles can be fully contacted with hot gas on the vulcanizing bed, so that the effect of fully cooling is achieved;

3. staff's accessible button input module is inputed the time of controller control cylinder to show the settlement time value through display module, thereby reduced staff's the amount of labour, improved work efficiency, reduced manual operation and caused the possibility of maloperation.

Drawings

Fig. 1 is a schematic view of the structure of a collecting device according to an embodiment of the present application.

FIG. 2 is a cross-sectional view of a curing barn structure according to an embodiment of the invention.

FIG. 3 is a cross-sectional view of a collection bin according to an embodiment of the present application.

Fig. 4 is a block diagram of a cylinder control circuit according to an embodiment of the present application.

Description of reference numerals: 1. a vulcanization bin; 11. a sulfidizing bed; 12. an air inlet hole; 13. a discharge port; 2. a collection device; 21. a collection bin; 22. a baffle plate; 23. a cylinder; 24. blanking net; 25. a collection tank; 26. a rotating shaft; 261. a squeegee; 27. a drive motor; 28. a vent; 281. an intercepting net; 3. a controller; 31. a timing module; 32. a key input module; 33. a display module; 34. a storage module; 4. and (4) an observation window.

Detailed Description

The present application is described in further detail below with reference to figures 1-4.

The embodiment of the application discloses a foam particle collecting device. Referring to fig. 1 and 2, including vulcanizing bin 1, install the vulcanization bed 11 that the slope set up in vulcanizing bin 1, foam particle in the prefoaming passes through in the wind-force conveying vulcanization bin 1, vulcanization bed 11 sets up along the direction of transfer slope of foam particle for the vulcanization bed 11 of the feeding side of foam particle is higher than the opposite side, and the opposite side intercommunication that vulcanization bed 11 kept away from the feeding side has collection device 2, thereby makes the foam particle on the vulcanization bed 11 can follow vulcanization bed 11 and get into in the collection device 2.

The vulcanizing bed 11 is provided with a plurality of air inlet holes 12, the lower part of the vulcanizing bed 11 is communicated with a power device for blowing hot air into the vulcanizing bin 1 through the air inlet holes 12, the hot air passes through the air inlet holes 12 and is blown into the vulcanizing bin 1 through the power device, so that the hot air is fully contacted with the foam particles on the vulcanizing bed 11, the temperature of the hot air is lower than the heating temperature of the foam particles during prefoaming, the hot air can pre-cool the foam particles, and the possibility that the properties of the foam particles change due to the fact that the foam particles are instantaneously cooled to the lower temperature is reduced.

Referring to fig. 1 and 2, vulcanize one side that storehouse 1 kept away from row foam particle feed department and be equipped with discharge gate 13, collection device 2 is including collecting storehouse 21, collects storehouse 21 and vulcanizes storehouse 1 and pass through discharge gate 13 intercommunication. The lateral wall of the collection bin 21 at the discharge port 13 is connected with a baffle 22, the baffle 22 is connected with a lifting driving assembly for driving the baffle 22 to lift, in the embodiment, the lifting driving assembly is a cylinder 23, the cylinder 23 is installed on the outer wall of the collection bin 21, the telescopic end of the cylinder 23 penetrates through the upper surface of the collection bin 21 and faces the interior of the collection bin 21, and the telescopic end of the cylinder 23 is fixedly connected with the baffle 22.

When cylinder 23 extends to the target, cylinder 23 promotes baffle 22 and the collection storehouse 21 inner wall butt of discharge gate 13 department to baffle 22 can play certain effect of blockking to the foam particle, makes the foam particle who is blockked fully contact with steam on vulcanization bed 11, reaches the effect of abundant cooling.

Vulcanization storehouse 1 needs to be shut down along with the workman after using a period of time to get off duty, at this moment, start cylinder 23 and make cylinder 23 receive, cylinder 23 pulls baffle 22 and rises along the collection storehouse 21 lateral wall of discharge gate 13 department, thereby baffle 22 no longer plays the effect of blockking to the foam particle on the vulcanization bed 11, pile up in the foam particle of baffle 22 department can get into in collecting storehouse 21 along with the wind power, thereby the neatness in vulcanization storehouse 1 has been improved, make the foam particle of processing man-hour can be fully collected.

Referring to fig. 3 and 4, the solenoid valve of the cylinder 23 is electrically connected to the controller 3, the controller 3 is electrically connected to the timing module 31, the input end of the controller 3 is also electrically connected to the key input module 32, and the output end of the controller 3 is electrically connected to the display module 33. The controller 3 is preset with a time value for controlling the operation of the air cylinder 23, and the timer module 31 is used for timing, so that the worker can adjust the preset time value through the key input module 32 according to the production requirement, and display the current preset value through the display module 33. For example, in summer, the contraction time of the cylinder 23 can be set at six pm through the key input module 32, and the extension time of the cylinder 23 is set at eight am, so that, when eight am, the controller 3 extends the cylinder 23 by controlling the solenoid valve of the cylinder 23, and the cylinder 23 pushes the baffle plate 22 to descend, and when six pm, the controller 3 contracts the cylinder 23 by controlling the solenoid valve of the cylinder 23 of the controller 3, and the cylinder 23 pulls the baffle plate 22 to ascend, thereby reducing the workload of the worker who frequently controls the cylinder 23 manually.

The controller 3 is also electrically connected to a storage module 34, and the storage module 34 can store the preset control time value of the air cylinder 23 in the controller 3, so as to reduce the possibility of data loss after the controller 3 is powered off.

Referring to fig. 2 and 3, collecting bin 21 includes unloading net 24, and unloading net 24 lower part intercommunication has the collection tank 25 that is used for collecting the foam granule, and unloading net 24 inclines to install in collecting bin 21, and unloading net 24 can filter the foam granule that gets into in the collection tank 25 for a plurality of foam granules that glue together can't directly carry out in the collection tank 25, thereby has reduced the foam granule that the adhesion is together and has directly transported the possibility to next manufacturing procedure through collection tank 25. The height of the side of the blanking net 24 close to the blanking port is lower than that of the side far away from the blanking port. The rotating shaft 26 is inserted in the collecting bin 21, the two scraping plates 261 are arranged after the rotating shaft 26 penetrates through the blanking net 24, a certain gap is reserved between the scraping plates 261 and the surface of the blanking net 24, one end, far away from the blanking net 24, of the rotating shaft 26 is connected with a rotating driving assembly for driving the rotating shaft 26 to rotate, the rotating driving assembly is a driving motor 27, the driving motor 27 is a servo motor, the output end of the driving motor 27 is fixedly connected with the rotating shaft 26, and the driving motor 27 is installed on the outer wall, close to the ground, of the collecting bin 21.

The upper surface of one side of the collection bin 21, which is far away from the feed opening, is provided with a vent 28, an intercepting net 281 is installed at the vent 28, the diameter of meshes of the intercepting net 281 is smaller than that of foam particles, air flow in the vulcanization bin 1 enters from the feed side of the foam particles and is discharged from the vent 28, so that the vent 28 has the function of maintaining the air pressure balance in the vulcanization bin 1, the potential safety hazard of the vulcanization bin 1 during operation is reduced, the intercepting net 281 can intercept the foam particles moving to the vent 28 along with the air flow, and the possibility that the foam particles move to a factory area is reduced.

When driving motor 27 starts, driving motor 27 drives pivot 26 and rotates, thereby pivot 26 drives scraper 261 and rotates, scraper 261 rotates the in-process, can scrape the foam particle that drops to unloading net 24 to crossing baffle 22, thereby scraper 261 scrapes the in-process and can roll the foam particle that the adhesion is in the same place, make the foam particle that the adhesion is in the same place can break away from the adhesion, then pass in unloading net 24 gets into collection tank 25, make the foam particle of collection in the collection tank 25 even, thereby foam particle can thermally equivalent in the subsequent processing heating process, the quality of foam particle foaming has been improved.

Install transparent observation window 4 on the lateral wall of collection storehouse 21, staff's accessible observation window 4 is observed the foam particle collection condition in collecting storehouse 21, has improved the convenience.

The implementation principle of the foam particle collecting device in the embodiment of the application is as follows: the pre-expanded foam particles are transported into the vulcanization bin 1 by wind power and conveyed along the vulcanization bed 11.

The foam particles are fully contacted with the hot air discharged from the air inlet holes 12 while being conveyed on the fluidized bed 11. The foam particles then pass through the discharge port 13 and enter the blanking net 24, and the foam particles which do not adhere pass through the meshes of the blanking net 24 and then enter the collecting tank 25. The adhered foam particles are pressed by the scraper 261 and separated, and fall into the collection tank 25.

After the work of one day is finished, the controller 3 controls the cylinder 23 to be started, the cylinder 23 pulls the baffle plate 22 to rise upwards, so that foam particles accumulated at the baffle plate 22 can enter the collecting bin 21 through wind power, and when the work time is reached the next day, the controller 3 controls the cylinder 23 to be started, and the cylinder 23 drives the baffle plate 22 to fall downwards.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. A foam particle collection device, comprising: including collecting storehouse (21), collecting storehouse (21) intercommunication has vulcanization storehouse (1), installs vulcanization bed (11) in vulcanization storehouse (1), and vulcanization bed (11) surface has the foam granule through the wind-force conveying, installs unloading net (24) that are used for screening out the major diameter foam granule that bonds together in collecting storehouse (21), and collection storehouse (21) intercommunication of unloading net (24) bottom has collection tank (25) that are used for collecting the foam granule.

2. A foam particle collecting apparatus according to claim 1, wherein: unloading net (24) are pegged graft and are had pivot (26), and pivot (26) are pegged graft with the bulkhead of collecting storehouse (21) also, and the one end that unloading net (24) were kept away from in pivot (26) is connected with drive pivot (26) pivoted and rotates the drive assembly, pivot (26) are close to the one end fixedly connected with connecting seat of unloading net (24), and two scraper blades (261) that are used for rolling major diameter foam particle of fixedly connected with on the connecting seat.

3. A foam particle collecting apparatus according to claim 2, wherein: the rotary driving assembly comprises a driving motor (27), the driving motor (27) is installed on the outer wall of the collecting bin (21), the output end of the driving motor (27) is connected with a rotating shaft (26), and the driving motor (27) is a servo motor.

4. A foam particle collecting apparatus according to claim 1, wherein: vulcanize storehouse (1) and collect storehouse (21) intercommunication department and be equipped with discharge gate (13), be equipped with on the vulcanization bed (11) to vulcanizing storehouse (1) interior inlet opening (12) of discharging steam, the vulcanization storehouse (1) lateral wall department of discharge gate (13) department is connected with baffle (22).

5. A foam particle collecting apparatus according to claim 4, wherein: baffle (22) and vulcanization storehouse (1) lateral wall sliding connection, baffle (22) are connected with the lift drive assembly that drive baffle (22) go up and down.

6. A foam particle collecting apparatus according to claim 5, wherein: the lifting driving assembly is an air cylinder (23), the air cylinder (23) is installed on the outer wall of the collecting bin (21), the telescopic end of the air cylinder (23) penetrates through the bin wall of the collecting bin (21) to be fixedly connected with the baffle (22), and an electromagnetic valve of the air cylinder (23) is electrically connected with the controller (3).

7. A foam particle collecting apparatus according to claim 6, wherein: the controller (3) is electrically connected with a timing module (31), the input end of the controller (3) is electrically connected with a key input module (32), and the output end of the controller (3) is electrically connected with a display module (33).

8. A foam particle collecting apparatus according to claim 7, wherein: the controller (3) is electrically connected with a storage module (34).