CN214160659U - High-pressure flushing device for residues on wire rod coil surface - Google Patents

Abstract

The utility model discloses a wire rod dish round surface residual high pressure washing unit, include: the washing tank is arranged above the pit, and a plurality of drain holes are uniformly distributed at the bottom of the washing tank; the outer support frame is arranged on one side of the flushing tank; the long strip-shaped guide rail bracket is fixedly arranged at the top of the outer support bracket in a hanging manner; the spraying pump is arranged on the outer side of the outer support frame; the disc inner and outer side flushing mechanisms are movably arranged on the strip-shaped guide rail frame, and spray pipe assemblies on the disc inner and outer side flushing mechanisms penetrate through the groove wall on one side of the flushing groove; and the disc rotating mechanism is movably arranged on the strip-shaped guide rail frame, and two rotating rods on the disc rotating mechanism penetrate through the groove wall on one side of the flushing groove. The device can realize the washing at the no dead angle of dish circle, and it is effectual to wash to need not to hang out the dish circle, wash after the adjustment dish circle position, labour saving and time saving has improved the abluent efficiency of dish circle.

Description

High-pressure flushing device for residues on wire rod coil surface

Technical Field

The utility model relates to a residual washing unit technical field, more specifically the utility model relates to a wire rod dish round surface residual high pressure washing unit that says so.

Background

After the metal wire rod coil is subjected to acid pickling surface treatment, a part of undissolved residues can be remained on the surface of the wire rod and must be cleaned before subsequent coating treatment, otherwise, the coating effect can be influenced. At present, the cleaning is generally carried out by adopting a water washing mode, and the water washing is divided into manual washing and washing tanks.

Manual flushing: the water spray gun is held by a worker to wash the hung disc, and the water spray gun is mainly used for old manual pickling lines or test lines; the disadvantages are as follows: the personnel operational environment is poor, and is inefficient, and the clearance effect is determined by workman's operation completely, and poor stability.

Washing the washing tank: the disc is placed into a flushing tank by a lifting hook, a flushing water pump is automatically started, and the water jet impacts the outer side of the disc by utilizing nozzles arranged on the side wall of the tank, so that the water pressure is about 0.2 MPa. And a circular tube with a nozzle extends out of the groove wall position corresponding to the end surface of the disc, extends into the inner side of the disc, washes the inner surface of the disc, and is driven by a group of chain wheels and chains to finish the action of advancing and retreating. And the washing water sprayed onto the disc falls into the bottom of the tank and is pumped out again by the water pump, so that the circulation of the washing water is completed. The flushing tank is provided with an exhaust gas hood which is connected to an exhaust gas tower through an exhaust gas pipe for exhaust gas treatment. The disadvantages are as follows: because of the nozzle setting on the groove lateral wall, each nozzle and the excircle interval diverse of dish circle, the spray regime that leads to some nozzles is big, the spray regime of some nozzles is little, can't direct injection to the dish circle even, cause the problem of the waste of low nozzle utilization ratio and water resource, and the upper and lower side of dish circle is hardly washed, and lifting hook and dish circle contact position, also hardly wash, need hang out the dish circle, wash after the adjustment dish circle position, could reach the washing effect, not only take trouble and difficultly, and seriously influence dish circle cleaning efficiency.

Therefore, the technical personnel in the field need to solve the problem of how to provide a high-pressure flushing device for flushing the residues on the wire rod coiling surface, which has no dead angle, good flushing effect and high flushing efficiency.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model provides a wash no dead angle, better wire rod dish circle surface residue high pressure washing unit of washing effect.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a high pressure flushing device for residues on the round surface of a wire rod, comprising:

the washing tank is arranged above the pit, and a plurality of drain holes for draining water in the washing tank into the pit are uniformly distributed at the bottom of the washing tank;

the outer support frame is arranged on one side of the flushing tank;

the long strip-shaped guide rail bracket is fixedly installed at the top of the outer support frame in a hanging manner, and the length direction of the long strip-shaped guide rail bracket is perpendicular to the wall of one side of the flushing tank;

the spray pump is arranged on the outer side of the outer support frame, and a water pumping port of the spray pump is connected with the pit through a first pipeline;

the disc circle inner and outer side flushing mechanisms are movably arranged on the strip-shaped guide rail frame, spray pipe assemblies on the disc circle inner and outer side flushing mechanisms penetrate through the groove wall on one side of the flushing groove and are used for flushing the inner side and the outer side of the disc circle arranged in the flushing groove, and water inlets of the spray pipe assemblies are connected and communicated with water outlets of the spray pumps through hoses;

and the disc rotating mechanism is movably arranged on the elongated guide rail frame, and two rotating rods on the disc rotating mechanism penetrate through the groove wall on one side of the flushing groove and are used for supporting the inner side of the disc so as to enable the disc to rotate.

According to the technical scheme, compare with prior art, the utility model provides a wire rod plate circle surface residue high pressure washing unit, the dish circle is hung in the washtrough by the lifting hook, dish circle rotation mechanism drives the reversing lever and stretches out, catch the dish circle, the lifting hook breaks away from with the dish circle, the reversing lever drives the rotation of dish circle, in rotatory process, the spray tube subassembly reciprocating motion that the dish circle was washed to the dish circle on the dish circle outside washing mechanism, accomplish the washing that the dish circle does not have the dead angle, washing effect is good, and need not to hang out the dish circle, wash after the adjustment dish circle position, time saving and labor saving has improved the abluent efficiency of dish circle.

Further, the elongate rail support comprises:

the two long-strip-shaped guide rails are arranged at intervals and in parallel, the length directions of the two long-strip-shaped guide rails are perpendicular to the wall of one side of the flushing groove, and the disc inner and outer side flushing mechanism and the disc rotating mechanism are movably arranged on the long-strip-shaped guide rails;

the suspension connecting plates are multiple and are uniformly distributed on the top ends of the strip-shaped guide rails respectively, the bottom ends of the suspension connecting plates are fixedly connected with the top ends of the strip-shaped guide rails, and the top ends of the suspension connecting plates are fixedly connected with the top of the outer support frame in a hanging mode.

Further, the inside and outside flushing mechanism of the disc circle comprises:

the transmission motor is arranged on one side, far away from the flushing groove, of the strip-shaped guide rail;

the transmission shafts are transversely arranged on the two suspension connecting plates on the two strip-shaped guide rails, one ends of the transmission shafts are fixedly connected with the output end of the transmission motor, and the positions, close to the two ends, of the transmission shafts are fixedly sleeved with first driving sprockets;

the driven shaft is transversely arranged on two support plates on the side, close to the flushing tank, of the two strip-shaped guide rails and is arranged in parallel with the transmission shaft, first driven sprockets are fixedly sleeved at two ends of the driven shaft, and two first driving sprockets and two first driven sprockets are in one-to-one correspondence and are respectively sleeved with a first transmission chain;

the spraying device comprises a first transverse moving trolley, wherein a plurality of suspension supporting wheels are uniformly arranged on the front side and the rear side of the top end of the first transverse moving trolley, the suspension supporting wheels are in rolling contact with the outer side of a long-strip-shaped guide rail, two connecting seats are fixed on the front side and the rear side of the top end of the first transverse moving trolley at intervals, the two connecting seats are respectively fixedly connected with two first transmission chains, and the spraying pipe assembly is fixedly connected with the first transverse moving trolley.

The beneficial effect who adopts above-mentioned technical scheme to produce is that drive motor drives the transmission shaft and rotates, and then drives the driven shaft through first drive chain and rotate, and in first drive chain removal process, it can the back-and-forth movement to drive first sideslip platform truck to realize the back-and-forth movement of the shower subassembly of fixed mounting on first sideslip platform truck, outside in the washing dish circle.

Further, the shower assembly includes:

the pipe wall of the main connecting pipe is connected and communicated with the hose;

the two parallel horizontal pipes are respectively positioned on the front side and the rear side of the first transverse trolley, one end of each horizontal pipe is respectively fixed and communicated with the two ends of the main connecting pipe, the other end of each horizontal pipe penetrates through the groove wall on one side of the flushing groove and extends into the flushing groove, and the rotary rod is positioned between the two horizontal pipes;

the annular outer spray pipe is arranged in the flushing groove, the other ends of the two horizontal pipes are respectively fixed and communicated with the two sides of the annular outer spray pipe, and a plurality of first nozzles for cleaning the outer side of the disc are arranged on the inner side of the annular outer spray pipe;

the inner straight pipe spray pipes are arranged in parallel, one end of each straight pipe inner spray pipe is connected and communicated with the pipe wall of the main connecting pipe, the other end of each straight pipe inner spray pipe penetrates through the groove wall on one side of the flushing groove and extends into the flushing groove, a plurality of second nozzles used for cleaning the inner side of the disc are uniformly distributed on the pipe wall of each straight pipe inner spray pipe close to the other end of each straight pipe inner spray pipe, the two straight pipe inner spray pipes are fixedly arranged on the first transverse moving trolley, and the rotary rod is located above the straight pipe inner spray pipes.

Adopt the beneficial effect that above-mentioned technical scheme produced to be, the spray tube is reciprocal to the lateral surface and the medial surface of dish circle respectively in first sideslip platform truck drives annular outer spray tube and the straight tube to in the dish circle was arranged in annular outer spray tube, the first nozzle on the annular outer spray tube was towards the dish circle, thereby guaranteed that the jet distance of every first nozzle is in effective range, and all can realize washing the dish circle, improved the utilization ratio of first nozzle.

Furthermore, linear guide rails are respectively installed on two inner tank walls on the front side and the rear side of the flushing tank, guide supporting wheels are respectively installed at the bottom of two sides of the annular outer spray pipe, and the two guide supporting wheels are respectively in rolling contact with the two linear guide rails.

The beneficial effects that adopt above-mentioned technical scheme to produce are that, annular outer spray tube removes the in-process, and the direction supporting wheel removes on linear guide, has improved the stability that annular outer spray tube removed, has guaranteed the washing effect of dish circle.

Further, the disc circle turning lever mechanism includes:

the left side and the right side of the second transverse trolley are respectively provided with a shaft lever, two ends of the shaft lever are respectively provided with a moving wheel, the moving wheels are in rolling contact with the inner side of the strip-shaped guide rail, a second driven chain wheel is fixedly sleeved in the middle of one of the shaft levers, two groups of first bearing seats are arranged at the bottom end of the second transverse trolley at intervals, two rotary rods are respectively arranged on the two groups of first bearing seats in a penetrating manner, and third driven chain wheels are respectively sleeved on the two rotary rods;

the moving motor is fixedly arranged on the second transverse moving trolley, a second driving chain wheel is fixedly sleeved on a driving end of the moving motor, and a second transmission chain is sleeved on the second driving chain wheel and the second driven chain wheel;

the rotary motor is fixedly arranged on the second transverse moving trolley, a third driving chain wheel is fixedly sleeved on a driving end of the rotary motor, and a third transmission chain is sleeved on the third driving chain wheel and the two third driven chain wheels.

The beneficial effect who adopts above-mentioned technical scheme to produce is that, when the dish circle was hung to the washtrough by the couple, the driving shaft pole rotation of second driving sprocket, second driven sprocket and second drive chain's transmission is passed through to the mobile motor, and then make the second sideslip platform truck pass through the removal wheel and move in rectangular shape guide rail inboard, make the bull stick on the second sideslip platform truck penetrate the dish circle inboard and catch the dish circle, the lifting hook breaks away from the dish circle, then the bull stick rotates under slewing motor, third driving sprocket and third drive chain drive effect, and then drive the rotation of dish circle, the washing that the cooperation annular outer spray tube did not have the dead angle with straight tube inner spray tube completion dish circle.

Furthermore, the device also comprises a stopping mechanism for stopping the disc from moving axially to get out of the lifting hook, and the stopping mechanism is arranged on the groove wall on the other side of the flushing groove.

The beneficial effect who adopts above-mentioned technical scheme to produce is that, the setting of backstop mechanism has effectively avoided the gyration pole to drive the rotatory in-process of dish circle, and the problem that the dish circle axial displacement and deviate from the lifting hook and drop to the flushing tank takes place.

Further, be provided with the outside bellied chamber that holds on the wall of flushing tank opposite side cell, hold the uncovered and with the flushing tank intercommunication in chamber left side, it is uncovered to hold the chamber right side, and this uncovered lid has connect the apron, backstop mechanism includes:

the two air cylinders are fixedly arranged on the outer wall of the other side of the flushing tank at intervals, the two air cylinders are respectively positioned on the front side and the rear side of the accommodating cavity, and the driving ends of the two air cylinders are respectively arranged upwards;

the rotating shaft is arranged on the outer wall of the other side of the flushing groove through two second bearing seats, the rotating shaft penetrates through the front side and the rear side of the accommodating cavity, two ends of the rotating shaft are fixedly connected with push-pull plates respectively, the two push-pull plates are fixedly connected with driving ends of the two cylinders respectively, and two hinge seats are arranged on the rotating shaft in the accommodating cavity at intervals;

the two stop rod assemblies are arranged in parallel at intervals, one end of each stop rod assembly is hinged to the inner groove wall of the flushing groove above the accommodating cavity, the other end of each stop rod assembly abuts against the inner groove wall of the flushing groove below the accommodating cavity, and the middle parts of the two stop rod assemblies are hinged to the hinged seats respectively.

The beneficial effects who adopts above-mentioned technical scheme to produce are that, when the gyration pole drives the dish circle rotatory, the cylinder drives the push-and-pull plate and moves down, makes the axis of rotation clockwise rotate, and then makes the articulated seat in the axis of rotation clockwise rotate, drives backstop pole subassembly clockwise rotation, and then makes backstop pole subassembly butt on the dish circle side that is located the lifting hook rightmost, can prevent that the dish circle of this side from deviating from the lifting hook and dropping to the washtrough in, guarantee that the dish circle is after wasing, whole the washtrough of hanging out.

Further, both of the stopper rod assemblies include:

one end of the first connecting rod is hinged with the inner groove wall of the flushing groove above the accommodating cavity;

one end of the stop rod is fixedly connected with the other end of the first connecting rod, and the other end of the stop rod abuts against the inner groove wall of the flushing groove below the accommodating cavity;

and one end of the second connecting rod is hinged with the middle part of the stop rod, and the other end of the second connecting rod is hinged with the hinged seat.

The beneficial effect who adopts above-mentioned technical scheme to produce is that, the cylinder drives the push-and-pull plate and moves down, makes the axis of rotation clockwise rotation, and then makes the articulated seat in the axis of rotation clockwise rotate to promote the second connecting rod and remove the backstop pole to the dish circle that is located the lifting hook rightmost side on the side, play the backstop effect.

Furthermore, the two sides of the notch of the flushing tank are respectively provided with a water mist spray pipe, a plurality of atomizing nozzles are uniformly arranged on the pipe wall of the water mist spray pipe, the water mist spray pipe is connected with a water outlet of a water mist pump on the outer support frame through a second pipeline, and a water inlet of the water mist pump is connected with the pit through a third pipeline.

Adopt the beneficial effect that above-mentioned technical scheme produced to prevent that wire rod and air from contacting, and then the oxidation is rusted.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.

Fig. 1 is a schematic structural diagram of a high-pressure flushing device for residues on the round surface of a wire rod provided by the present invention.

Fig. 2 is an enlarged schematic view of a part a of fig. 1.

Fig. 3 is a schematic diagram of a partial top view of fig. 1.

Fig. 4 is an enlarged schematic view of the structure of the part B in fig. 3.

Fig. 5 is a side view of the structure of fig. 1.

FIG. 6 is a schematic diagram of a top view of the disc rotating mechanism.

FIG. 7 is a schematic diagram of a side view of the disc rotating mechanism.

Fig. 8-9 are schematic structural views of the stopper mechanism.

Fig. 10 is a schematic view of the stop mechanism for stopping the disc.

Wherein: 1-a rinsing bath, 101-a receiving chamber, 2-an outer support frame, 3-an elongated guide rail bracket, 31-an elongated guide rail, 32-a hanging connection plate, 4-a spray pump, 5-a disk inner and outer side rinsing mechanism, 51-a transmission motor, 52-a transmission shaft, 53-a first driving sprocket, 54-a driven shaft, 55-a first driven sprocket, 56-a first transmission chain, 57-a first traverse table, 58-a hanging support wheel, 59-a connection seat, 60-a spray pipe component, 601-a main connection pipe, 602-a horizontal pipe, 603-an annular outer spray pipe, 604-a first nozzle, 605-a straight pipe inner spray pipe, 606-a second nozzle, 6-a hose, 7-a disk revolving mechanism, 71-a second traverse table, 72-shaft lever, 73-moving wheel, 74-second driven sprocket, 75-first bearing seat, 76-third driven sprocket, 77-moving motor, 78-second driving sprocket, 79-second driving chain, 80-rotary motor, 81-third driving sprocket, 82-third driving chain, 83-rotary rod, 8-linear guide, 9-guide support wheel, 10-stop mechanism, 1001-cylinder, 1002-rotation shaft, 1003-second bearing seat, 1004-push-pull plate, 1005-hinge seat, 1006-stop rod assembly, 10061-first connecting rod, 10062-stop rod, 10063-second connecting rod, 11-cover plate, 12-water mist nozzle, 13-atomizing nozzle, 14-water mist pump, 100-hook, 200-disc and 300-pit.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-10, the embodiment of the utility model discloses a wire rod dish circle surface residue high pressure washing unit includes:

the washing tank 1, the washing tank 1 is placed above the pit, and a plurality of drain holes for draining water in the washing tank 1 into the pit are uniformly distributed at the bottom of the washing tank 1;

the outer support frame 2, the outer support frame 2 is arranged on one side of the flushing tank 1;

the long strip-shaped guide rail frame 3 is fixedly installed at the top of the outer supporting frame 2 in a hanging mode, and the length direction of the long strip-shaped guide rail frame 3 is perpendicular to the wall of one side of the flushing tank 1;

a spray pump 4 (an acid and alkali resistant pump can be adopted), wherein the spray pump 4 is arranged on the outer side of the outer support frame 2, and a water pumping port of the spray pump 4 is connected with the pit through a first pipeline;

the disc circle inner and outer side flushing mechanisms 5 are movably arranged on the strip-shaped guide rail frame 3, the spray pipe assemblies 60 on the disc circle inner and outer side flushing mechanisms 5 penetrate through the groove wall on one side of the flushing groove 1 and are used for flushing the inner and outer sides of the disc circle arranged in the flushing groove 1, and the water inlets of the spray pipe assemblies 60 are connected and communicated with the water outlets of the spray pumps 4 through hoses 6;

and the disc rotating mechanism 7 is movably arranged on the strip-shaped guide rail frame 3, and two rotating rods 83 on the disc rotating mechanism 7 penetrate through the groove wall on one side of the washing groove 1 and are used for supporting the inner side of the disc so as to rotate the disc.

The elongate rail holder 3 comprises:

the two strip-shaped guide rails 31 are arranged in parallel at intervals, the length directions of the two strip-shaped guide rails 31 are both perpendicular to the groove wall on one side of the washing groove 1, and the disc inner and outer side washing mechanism 5 and the disc rotating mechanism 7 are both movably arranged on the strip-shaped guide rails 31;

the suspension connecting plates 32 are multiple, the suspension connecting plates 32 are uniformly distributed at the top ends of the two strip-shaped guide rails 31 respectively, the bottom end of each suspension connecting plate 32 is fixedly connected with the top end of each strip-shaped guide rail 31, and the top end of each suspension connecting plate 32 is fixedly connected with the top of the outer support frame 2 in a hanging mode.

The inside and outside flushing mechanism 5 of the disc includes:

the transmission motor 51 is arranged on one side of the strip-shaped guide rail 31 far away from the flushing tank 1;

the transmission shafts 52 are transversely arranged on the two suspension connecting plates 32 on the two strip-shaped guide rails 31, one ends of the transmission shafts 52 are fixedly connected with the output end of the transmission motor 51, and the positions, close to the two ends, of the transmission shafts 52 are fixedly provided with first driving chain wheels 53;

the driven shaft 54 is transversely arranged on the two support plates 33 on the side, close to the flushing tank 1, of the two strip-shaped guide rails 31, the driven shaft 54 is arranged in parallel with the transmission shaft 52, first driven chain wheels 55 are fixedly sleeved at two ends of the driven shaft 54, and the two first driving chain wheels 53 and the two first driven chain wheels 55 are in one-to-one correspondence and are respectively sleeved with first transmission chains 56;

first sideslip platform truck 57, a plurality of suspension supporting wheels 58 are installed to first sideslip platform truck 57 top front and back side equipartition, and suspension supporting wheel 58 rolls with rectangular shape guide rail 31 outside and contacts, and first sideslip platform truck 57 top front and back side interval is fixed with two connecting seats 59, and two connecting seats 59 are respectively with two first drive chain 56 fixed connection, shower assembly 60 and first sideslip platform truck 57 fixed connection.

The shower assembly 60 includes:

the pipe wall of the main connecting pipe 601 is connected and communicated with the hose 6;

two parallel horizontal pipes 602, wherein the two horizontal pipes 602 are respectively positioned at the front side and the rear side of the first traverse trolley 57, one end of each of the two horizontal pipes 602 is respectively fixed and communicated with the two ends of the main connecting pipe 601, the other end of each of the two horizontal pipes 602 respectively penetrates through the groove wall at one side of the washing groove 1 and extends into the washing groove 1, and the rotary rod 83 is positioned between the two horizontal pipes 602;

the annular outer spray pipe 603 is arranged in the flushing tank 1, the other ends of the two horizontal pipes 602 are respectively fixed and communicated with the two sides of the annular outer spray pipe 603, and a plurality of first nozzles 604 for cleaning the outer side of the disc are arranged on the inner side of the annular outer spray pipe 603;

straight-tube inner spray tube 605 and straight-tube inner spray tube 605 are two parallel spray tubes, one end of each of the two straight-tube inner spray tubes 605 is connected and communicated with the wall of the main connecting tube 601, the other end of each of the two straight-tube inner spray tubes is arranged on the wall of one side of the flushing tank 1 in a penetrating manner and extends into the flushing tank 1, a plurality of second nozzles 606 used for cleaning the inner side of the disc are uniformly distributed on the wall of the straight-tube inner spray tube 605 close to the other end of the straight-tube inner spray tube, the two straight-tube inner spray tubes 605 are fixedly arranged on the first traverse trolley 57, and the rotary rod 83 is located above the straight-tube inner spray tube 605. The first nozzle and the second nozzle can be fan-shaped nozzles, and the spraying range is large and the impact force is strong.

Two inner tank walls on the front side and the rear side of the flushing tank 1 are respectively provided with a linear guide rail 8, the bottom parts of the two sides of the annular outer spray pipe 603 are respectively provided with a guide supporting wheel 9, and the two guide supporting wheels 9 are respectively in rolling contact with the two linear guide rails 8.

The disc rotating lever mechanism 7 includes:

the left side and the right side of the second traverse trolley 71 are respectively provided with a shaft rod 72, two ends of the shaft rod 72 are respectively provided with a moving wheel 73, the moving wheels 73 are in rolling contact with the inner side of the elongated guide rail 31, a second driven sprocket 74 is fixedly sleeved in the middle of one shaft rod 72, two groups of first bearing seats 75 are arranged at the bottom end of the second traverse trolley 71 at intervals, two rotary rods 83 are respectively arranged on the two groups of first bearing seats 75 in a penetrating manner, and third driven sprockets 76 are respectively sleeved on the two rotary rods 83;

the moving motor 77 is fixedly arranged on the second transverse trolley 71, a driving end sleeve of the moving motor 77 is fixedly provided with a second driving chain wheel 78, and a second driving chain 79 is sleeved on the second driving chain wheel 78 and the second driven chain wheel 74;

the rotary motor 80 is fixedly arranged on the second transverse trolley 71, a third driving chain wheel 81 is fixedly sleeved on a driving end of the rotary motor 80, and a third transmission chain 82 is sleeved on the third driving chain wheel 81 and the two third driven chain wheels 76.

The high-pressure flushing device for the residues on the surfaces of the wire rod coils further comprises a stopping mechanism 10 used for stopping the coils from moving axially to get out of a lifting hook, and the stopping mechanism 10 is arranged on the wall of the other side of the flushing tank 1.

Be provided with outside bellied chamber 101 that holds on 1 opposite side cell wall of flushing tank, hold that the chamber 101 left side is uncovered and with 1 intercommunication of flushing tank, hold that the chamber 101 right side is uncovered, and this uncovered lid has connect apron 11, and stop mechanism 10 includes:

the number of the cylinders 1001 is two, the two cylinders 1001 are fixedly installed on the outer wall of the other side of the flushing tank 1 at intervals, the two cylinders 1001 are respectively located on the front side and the rear side of the accommodating cavity 101, and the driving ends of the two cylinders 1001 are respectively arranged upwards;

the rotating shaft 1002 is installed on the outer wall of the other side of the flushing tank 1 through two second bearing seats 1003, the rotating shaft 1002 penetrates through the front side and the rear side of the accommodating cavity 101, two push-pull plates 1004 are fixedly connected to two ends of the rotating shaft 1002 respectively, the two push-pull plates 1004 are fixedly connected with driving ends of two cylinders 1001 respectively, and two hinge seats 1005 are arranged on the rotating shaft 1002 positioned in the accommodating cavity 101 at intervals;

two stop rod assemblies 1006, the two stop rod assemblies 1006 are arranged in parallel at intervals, one end of each of the two stop rod assemblies 1006 is hinged to an inner groove wall of the flushing tank 1 located above the accommodating cavity 101, the other end of each of the two stop rod assemblies 1006 is abutted to an inner groove wall of the flushing tank 1 located below the accommodating cavity 101, and the middle parts of the two stop rod assemblies 1006 are hinged to the two hinge seats 1005.

Both stop lever assemblies 1006 include:

a first connecting rod 10061, one end of the first connecting rod 10061 being hinged to an inner groove wall of the flushing groove 1 above the accommodating cavity 101;

one end of the stop rod 10062 is fixedly connected to the other end of the first connecting rod 10061, and the other end of the stop rod 10062 abuts against the inner wall of the flushing tank 1 below the accommodating cavity 101;

the second connecting rod 10063, one end of the second connecting rod 10063 is hinged to the middle of the stop lever 10062, and the other end is hinged to the hinge base 1005.

Two sides of the notch of the flushing tank 1 are respectively provided with a water mist spray pipe 12, the pipe wall of the water mist spray pipe 12 is uniformly provided with a plurality of atomizing nozzles 13, the water mist spray pipe 12 is connected with the water outlet of a water mist pump 14 (which can adopt an acid and alkali resistant pump) arranged on the outer support frame 2 through a second pipeline, and the water inlet of the water mist pump 14 is connected with the pit through a third pipeline.

The utility model discloses a wire rod dish circle surface residue high pressure washing unit, the working process as follows:

the plate circle 200 is hung to the position of the atomizing nozzle 13 on the flushing tank 1 by the hook 100, the water mist pump 14 is started to pump water in the pit 300 to the water mist spray pipe 12, then the water mist is sprayed out to the plate circle 200 through the atomizing nozzle 13, oxidation and rust caused by contact of the plate circle and air can be prevented, then the hook 100 drives the plate circle 200 to continuously descend to the first preset position in the flushing tank 1, the moving motor 77 drives the shaft rod 72 to rotate through the transmission of the second driving chain wheel 78, the second driven chain wheel 74 and the second transmission chain 79, further the second traverse trolley 71 moves on the inner side of the strip-shaped guide rail 31 through the moving wheel 73, the rotary rod 83 on the second traverse trolley 71 penetrates into the inner side of the plate circle 200 to receive the plate circle 200, then the hook 100 continuously descends to the second preset position, and the hook 100 is separated from the plate circle 200. The stop mechanism 10 is activated and the stop bar 10062 is pushed out to limit the disc 200 at the far right side of the hook 100 to the extent of the hook 100. Then the spray pump 4 is started, the rotary rod 83 rotates under the transmission action of the rotary motor 80, the third driving sprocket 81, the third driven sprocket 76 and the third transmission chain 82, the disc circle 200 is further driven to rotate, meanwhile, the first traverse trolley 57 drives the annular outer spray pipe 603 and the straight pipe inner spray pipe 605 to respectively wash the outer side surface and the inner side surface of the disc circle 200 in a reciprocating mode, after the set washing times are finished, the spray pump 4 stops, the annular outer spray pipe 603 and the straight pipe inner spray pipe 605 return to the initial positions, the stop rod 10062 is retracted, the lifting hook 100 rises to catch the washed disc circle, the rotary rod 83 is withdrawn and drawn out of the disc circle, the lifting hook 100 continues to rise to lift the washed disc circle out of the washing groove, and the water mist pump 14 stops, so that a washing action period is finished.

It should be noted that, in order to facilitate the hook not to interfere with the movement of the annular outer spout, the annular outer spout is an annular tube having an opening (see fig. 5) provided to facilitate the entrance and exit of the hook.

The utility model discloses a high pressure washing unit to washing the dead angle problem, will coil outer lane nozzle by lateral wall fixed mounting, be revised as installing on the open-ended ring pipe of taking of a back-and-forth movement, the nozzle is located the ring pipe inboard, towards the coil to the jet distance who makes the nozzle guarantees at the effective range. When the annular pipe moves back and forth, the outer ring of the disc is covered, and the problem of small spraying range is solved. Aiming at the problem that the contact position of a lifting hook and a wire rod can not be washed, a set of wire rod coiling rotary mechanism is designed, a rotary rod penetrates into the wire rod, the lifting hook descends, the rotary rod receives the wire rod, the rotary rod rotates, the wire rod rotates along with the wire rod, and in the rotating process, the contact surface of the wire rod coiling is disordered and matched with a spraying pipe assembly moving back and forth to complete washing. The washing device has the advantages of no dead angle in washing, good washing effect and high washing efficiency.

The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. The utility model provides a wire rod dish circle surface residue high pressure washing unit which characterized in that includes:

the washing tank (1) is arranged above the pit (300), and a plurality of drain holes for draining water in the washing tank (1) into the pit (300) are uniformly distributed at the bottom of the washing tank (1);

the outer support frame (2), the said outer support frame (2) is placed on one side of the said flushing tank (1);

the long strip-shaped guide rail bracket (3) is fixedly installed at the top of the outer support frame (2) in a hanging manner, and the length direction of the long strip-shaped guide rail bracket (3) is perpendicular to the groove wall on one side of the flushing groove (1);

the spray pump (4) is arranged on the outer side of the outer support frame (2), and a water pumping port of the spray pump (4) is connected with the pit (300) through a first pipeline;

the disc circle inner and outer side flushing mechanisms (5) are movably arranged on the strip-shaped guide rail frame (3), a spray pipe assembly (60) on the disc circle inner and outer side flushing mechanisms (5) penetrates through the wall of one side of the flushing tank (1) and is used for flushing the inner side and the outer side of a disc circle (200) in the flushing tank (1), and a water inlet of the spray pipe assembly (60) is connected and communicated with a water outlet of the spray pump (4) through a hose (6);

the plate-and-round rotating mechanism (7), the plate-and-round rotating mechanism (7) is movably arranged on the elongated guide rail frame (3), and two rotating rods (83) on the plate-and-round rotating mechanism (7) penetrate through the groove wall on one side of the flushing groove (1) and are used for supporting the inner side of the plate-and-round (200) so that the plate-and-round (200) rotates.

2. A high pressure flushing device for residues on the round surface of wire rods according to claim 1, characterized in that the elongated guide rail bracket (3) comprises:

the two long strip-shaped guide rails (31) are arranged in parallel at intervals, the length directions of the two long strip-shaped guide rails (31) are perpendicular to the groove wall on one side of the flushing groove (1), and the inner and outer side flushing mechanisms (5) and the disc rotating mechanism (7) of the disc are movably arranged on the long strip-shaped guide rails (31);

hang connecting plate (32), hang connecting plate (32) and be a plurality of, and a plurality of hang connecting plate (32) equipartition respectively two the top of rectangular shape guide rail (31), and every hang connecting plate (32) bottom with rectangular shape guide rail (31) top fixed connection, every hang connecting plate (32) top with fixed connection is hung at outer support frame (2) top.

3. A high pressure flushing device for residues on the surface of wire rod coils as claimed in claim 2, characterized in that the flushing mechanism (5) inside and outside the coil comprises:

the transmission motor (51), the transmission motor (51) is arranged on one side of the long-strip-shaped guide rail (31) far away from the flushing tank (1);

the transmission shafts (52) are transversely arranged on the two suspension connecting plates (32) on the two strip-shaped guide rails (31), one ends of the transmission shafts (52) are fixedly connected with the output end of the transmission motor (51), and the positions, close to the two ends of the transmission shafts (52), of the transmission shafts (52) are fixedly sleeved with first driving chain wheels (53);

the driven shaft (54) is transversely arranged on two support plates (33) on the side, close to the flushing tank (1), of the two strip-shaped guide rails (31), the driven shaft (54) is arranged in parallel with the transmission shaft (52), first driven chain wheels (55) are fixedly sleeved at two ends of the driven shaft (54), and the two first driving chain wheels (53) and the two first driven chain wheels (55) correspond to each other one by one and are respectively sleeved with first transmission chains (56);

the novel trolley comprises a first transverse moving trolley (57), wherein a plurality of suspension supporting wheels (58) are uniformly arranged on the front side and the rear side of the top end of the first transverse moving trolley (57), the suspension supporting wheels (58) are in rolling contact with the outer sides of the long strip-shaped guide rails (31), two connecting seats (59) are fixed on the front side and the rear side of the top end of the first transverse moving trolley (57) at intervals, the two connecting seats (59) are respectively fixedly connected with two first transmission chains (56), and a spray pipe assembly (60) is fixedly connected with the first transverse moving trolley (57).

4. A wire coil disc surface residue high pressure flushing device according to claim 3, characterized in that the shower assembly (60) comprises:

the pipe wall of the main connecting pipe (601) is connected and communicated with the hose (6);

the number of the horizontal pipes (602) is two, the two horizontal pipes (602) are arranged in parallel, the two horizontal pipes (602) are respectively positioned on the front side and the rear side of the first transverse trolley (57), one ends of the two horizontal pipes (602) are respectively fixed and communicated with the two ends of the main connecting pipe (601), the other ends of the two horizontal pipes are respectively arranged on one side of the flushing tank (1) in a penetrating manner and extend into the flushing tank (1), and the rotary rod (83) is positioned between the two horizontal pipes (602);

the annular outer spray pipe (603), the annular outer spray pipe (603) is arranged in the flushing tank (1), the other ends of the two horizontal pipes (602) are respectively fixed and communicated with the two sides of the annular outer spray pipe (603), and a plurality of first nozzles (604) for cleaning the outer side of the disc are arranged on the inner side of the annular outer spray pipe (603);

the inner straight pipe spray pipes (605) are arranged in parallel, one end of each straight pipe spray pipe (605) is connected and communicated with the pipe wall of the main connecting pipe (601), the other end of each straight pipe spray pipe (605) penetrates through the groove wall on one side of the flushing groove (1) and extends into the flushing groove (1), a plurality of second nozzles (606) used for cleaning the inner side of the disc are uniformly distributed on the pipe wall, close to the other end of each straight pipe spray pipe (605), the two straight pipe inner spray pipes (605) are fixedly arranged on the first transverse moving trolley (57), and the rotary rod (83) is located above the straight pipe spray pipes (605).

5. The high-pressure washing device for the residues on the round surface of the wire rod as claimed in claim 4, wherein linear guide rails (8) are respectively arranged on two inner tank walls at the front side and the rear side of the washing tank (1), guide support wheels (9) are respectively arranged at the bottom parts of two sides of the annular outer spray pipe (603), and the two guide support wheels (9) are respectively in rolling contact with the two linear guide rails (8).

6. The high pressure flushing device for wire rod disc surface residues as recited in claim 4, wherein the disc rotation mechanism (7) comprises:

the left side and the right side of the second transverse moving trolley (71) are respectively provided with a shaft rod (72), two ends of the shaft rod (72) are respectively provided with a moving wheel (73), the moving wheels (73) are in rolling contact with the inner side of the long-strip-shaped guide rail (31), a second driven sprocket (74) is fixedly sleeved in the middle of one shaft rod (72), two groups of first bearing seats (75) are arranged at the bottom end of the second transverse moving trolley (71) at intervals, two rotary rods (83) are respectively arranged on the two groups of first bearing seats (75) in a penetrating mode, and a third driven sprocket (76) is fixedly sleeved on the two rotary rods (83) respectively;

the moving motor (77) is fixedly installed on the second transverse trolley (71), a second driving chain wheel (78) is fixedly sleeved on a driving end of the moving motor (77), and a second transmission chain (79) is sleeved on the second driving chain wheel (78) and the second driven chain wheel (74);

the rotary motor (80) is fixedly installed on the second transverse moving trolley (71), a third driving chain wheel (81) is fixedly sleeved on a driving end of the rotary motor (80), and third driving chains (82) are sleeved on the third driving chain wheel (81) and the two third driven chain wheels (76).

7. A high-pressure flushing device for wire rod disc surface residues according to any one of claims 1-6, characterized by further comprising a stopping mechanism (10) for stopping the axial movement of the disc (200) to get out of the hook (100), wherein the stopping mechanism (10) is arranged on the other side wall of the flushing tank (1).

8. The high-pressure flushing device for the residues on the round surface of the wire rod disc as claimed in claim 7, wherein an accommodating cavity (101) which protrudes outwards is arranged on the other side of the flushing groove (1), the left side of the accommodating cavity (101) is open and is communicated with the flushing groove (1), the right side of the accommodating cavity (101) is open, and is covered with a cover plate (11), and the stop mechanism (10) comprises:

the number of the air cylinders (1001) is two, the two air cylinders (1001) are fixedly installed on the outer wall of the other side of the flushing tank (1) at intervals, the two air cylinders (1001) are respectively located on the front side and the rear side of the accommodating cavity (101), and the driving ends of the two air cylinders (1001) are respectively arranged upwards;

the rotating shaft (1002) is mounted on the outer wall of the other side of the flushing tank (1) through two second bearing seats (1003), the rotating shaft (1002) penetrates through the front side and the rear side of the accommodating cavity (101), two ends of the rotating shaft (1002) are fixedly connected with push-pull plates (1004) respectively, the two push-pull plates (1004) are fixedly connected with driving ends of the two air cylinders (1001) respectively, and two hinge seats (1005) are arranged on the rotating shaft (1002) in the accommodating cavity (101) at intervals;

the number of the two stop lever assemblies (1006) is two, the two stop lever assemblies (1006) are arranged in parallel at intervals, one end of each of the two stop lever assemblies (1006) is hinged to the inner groove wall of the flushing tank (1) above the accommodating cavity (101), the other end of each of the two stop lever assemblies (1006) abuts against the inner groove wall of the flushing tank (1) below the accommodating cavity (101), and the middle parts of the two stop lever assemblies (1006) are hinged to the two hinge seats (1005) respectively.

9. A high pressure flushing device for wire rod disc surface residues according to claim 8, wherein the two stop rod assemblies (1006) each comprise:

a first connecting rod (10061), one end of which (10061) is hinged to the inner tank wall of the flushing tank (1) above the containing cavity (101);

a stop rod (10062), one end of the stop rod (10062) is fixedly connected with the other end of the first connecting rod (10061), and the other end of the stop rod (10062) is stopped against the inner groove wall of the flushing groove (1) below the accommodating cavity (101);

a second connecting rod (10063), one end of the second connecting rod (10063) is hinged with the middle of the stop lever (10062), and the other end is hinged with the hinged seat (1005).

10. The high-pressure wire rod disc surface residue flushing device according to any one of claims 2-6 and 8-9, wherein water mist spray pipes (12) are respectively arranged on two sides of a notch of the flushing tank (1), a plurality of atomizing nozzles (13) are uniformly distributed and installed on the pipe wall of each water mist spray pipe (12), the water mist spray pipes (12) are connected with water outlets of water mist pumps (14) arranged on the outer supporting frames (2) through second pipelines, and water inlets of the water mist pumps (14) are connected with the pit (300) through third pipelines.

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