CN214140916U

CN214140916U - Automatic control system for feeding of three-dimensional colorful waterproof coiled material

Info

Publication number: CN214140916U
Application number: CN202023217056.2U
Authority: CN
Inventors: 樊毅鹏
Original assignee: Xinjiang Chengsheng Chengcheng Building Materials Co ltd
Current assignee: Xinjiang Chengsheng Chengcheng Building Materials Co ltd
Priority date: 2020-12-28
Filing date: 2020-12-28
Publication date: 2021-09-07
Anticipated expiration: 2030-12-28

Abstract

The utility model discloses a three-dimensional colorful waterproofing membrane material loading automated control system, it includes workstation and coiled material frame, the side fixedly connected with bottom plate of workstation, the last fixed surface of bottom plate installs feed mechanism, the last fixed surface of workstation installs the portal frame, top one side fixed mounting of portal frame has infrared light curtain sensor, be provided with cutting mechanism on the portal frame, it includes the connecting plate to correct the mechanism, connecting plate fixed mounting is in the side of workstation, the last fixed surface of connecting plate installs electric putter, electric putter telescopic link's tip fixedly connected with push pedal, the outer wall fixed mounting of portal frame has the PLC controller. The utility model discloses an infrared ray light curtain sensor, correction mechanism, cooperation PLC control have improved cutting accuracy greatly, have reduced the loss of material, and reduce cost through feed structure, cutting mechanism cooperation PLC controller, not only reduce the manpower, has increased substantially cutting efficiency moreover.

Description

Automatic control system for feeding of three-dimensional colorful waterproof coiled material

Technical Field

The utility model belongs to the technical field of waterproofing membrane, particularly, relate to a three-dimensional colorful waterproofing membrane material loading automated control system.

Background

Three-dimensional colorful waterproofing membrane is mainly used for building wall, roofing, and tunnel, the highway plays the flexible building materials product that can curl into roll-type that resists external rainwater, groundwater seepage, it is connected as the seepage between engineering basis and the building, be the waterproof first barrier of whole engineering, play crucial effect to whole engineering, waterproofing membrane requires good water proofness, to temperature variation's stability, certain mechanical strength, extensibility and fracture resistance, will have certain pliability and ageing resistance etc., in waterproofing membrane's course of working, need carry out the ration cutting to waterproofing membrane, thereby make things convenient for waterproofing membrane's laying.

Present waterproofing membrane ration cutting device cuts through the manual work mostly when the cutting, and cutting efficiency is poor, and intensity of labour is big, and manual cutting has the incision not in the same direction as, easily produces the phenomenon of waste material moreover to cause the waste, increased the cost, waterproofing membrane rocks moreover and takes place the skew scheduling problem when easily causing the cutting, also influences waterproofing membrane's cutting quality.

Disclosure of Invention

There is the incision not in order to prior art exist artifical cutting, easily produces the waste material to cause the waste, increased the cost, intensity of labour is big, and waterproofing membrane's rocking takes place the skew scheduling problem when easily causing the cutting moreover, also influences waterproofing membrane's cutting quality, has the problem that cutting efficiency is poor, awkward, the utility model provides a can cut accurate, reduce the material loss, reduce cost's three-dimensional colorful waterproofing membrane material loading automated control system.

In order to realize the technical purpose, the utility model discloses a technical scheme as follows:

the utility model provides a three-dimensional colorful waterproofing membrane material loading automated control system, includes:

the device comprises a workbench and a coiled material frame, wherein a waterproof material roll is rotatably mounted on the coiled material frame, a bottom plate is fixedly connected to the side surface of the workbench, a feeding mechanism is fixedly mounted on the upper surface of the bottom plate, a portal frame is fixedly mounted on the upper surface of the workbench, a signal transmitting end of an infrared light curtain sensor is fixedly mounted on one side of the top of the portal frame, a groove is formed in the upper surface of the workbench right below the signal transmitting end, a signal receiving end of the infrared light curtain sensor is fixedly mounted in the groove, and a cutting mechanism is arranged on the portal frame;

the side surface of the workbench is fixedly provided with two groups of correction mechanisms which are arranged oppositely;

correct the mechanism and include the connecting plate, connecting plate fixed mounting is in the side of workstation, the last fixed surface of connecting plate installs electric putter, electric putter telescopic link's tip fixedly connected with push pedal, the outer wall fixed mounting of portal frame has the PLC controller, the signal input part of PLC controller with infrared light curtain sensor electric connection, the signal output part of PLC controller with the automatically controlled end of first servo motor among the feed structure, the automatically controlled end of second servo motor, the automatically controlled end of the electric jar among the cutting mechanism and electric putter's automatically controlled end electric connection.

By adopting the technical scheme, when in use, one end of the waterproof roll is arranged between the first transmission roller and the second transmission roller, the starting button on the control panel is pressed, the PLC controller controls the first servo motor and the second servo motor to start, the waterproof roll is unfolded on the workbench through the first transmission roller and the second transmission roller, when the waterproof roll is unfolded to the size to be cut, the PLC controller controls the first servo motor and the second servo motor to stop, the first transmission roller and the second transmission roller stop rotating, the PLC controller controls the electric cylinder to drive the cutter head to move downwards through the cutter seat to cut the waterproof material, during the unfolding of the waterproof roll, the infrared light curtain sensor continuously transmits sensing signals to the PLC controller, when the coiled material unfolded on the workbench inclines, the PLC controller controls the electric push rod to drive the push plate to center and correct the inclined coiled material, when the cutting is accomplished, press the stop button on the control panel and can stop cutting work, this device has not only improved cutting efficiency, improves the precision of cutting moreover, and then reduces the loss of material.

Further, the last fixed surface of bottom plate is connected with the riser, the riser is provided with two sets ofly, and is two sets of the riser is the subtend setting, and is two sets of rotate in proper order from top to bottom between the riser and install first driving roller and second driving roller, one of them one side of riser from top to bottom fixed mounting in proper order has first mount pad and second mount pad, first servo motor fixed mounting is at the upper surface of first mount pad, second servo motor fixed mounting is at the upper surface of second mount pad, the axis of rotation of first servo motor and the one end fixed connection of first driving roller pivot, the axis of rotation of second servo motor and the one end fixed connection of second driving roller pivot.

Further, the electric cylinder is fixedly installed at the top of the portal frame, the end part of the telescopic end of the electric cylinder is fixedly connected with a cutter holder, and a cutter head is fixedly installed at the lower end of the cutter holder.

Furthermore, the inner walls of the two sides of the portal frame are provided with sliding grooves, and the end parts of the two ends of the tool apron are arranged in the sliding grooves in a sliding mode.

Further, the side surface roughness of the push plate is not higher than Ra0.2.

Furthermore, the outer wall of portal frame fixed mounting has the protection box, the PLC controller is located the inside of protection box.

Further, the side upper end fixed mounting of workstation has control panel, control panel's fixed surface installs start button and stop button, start button, stop button all with the signal input part electric connection of PLC controller.

The utility model greatly improves the cutting precision, reduces the material loss and reduces the cost by controlling the infrared light curtain sensor, the correcting mechanism and the PLC; through material loading structure, cutting mechanism cooperation PLC controller, not only reduce the manpower, increased substantially cutting efficiency moreover.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged view of portion A of FIG. 1;

FIG. 3 is a front sectional view of the portal frame of the present invention;

fig. 4 is a schematic structural diagram of the transmission mechanism of the present invention;

fig. 5 is a schematic structural diagram of the PLC controller of the present invention.

The notation in the figure is: 1-workbench, 2-waterproof roll, 3-bottom plate, 4-first transmission roller, 5-signal transmitting end, 6-portal frame, 7-connecting plate, 8-push plate, 9-protective box, 10-PLC controller, 11-electric cylinder, 12-chute, 13-tool apron, 14-tool bit, 15-signal receiving end, 16-groove, 17-vertical plate, 18-second transmission roller, 19-first servo motor, 20-first mounting seat, 21-second mounting seat, 22-second servo motor, 23-electric push rod, 24-coil frame, 25-infrared light curtain sensor and 26-control panel.

Detailed Description

In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention.

As shown in fig. 1-5, an automatic control system for feeding of three-dimensional colorful waterproof rolls comprises a workbench 1 and a roll frame 24, a waterproof roll 2 is rotatably mounted on the roll frame 24, a bottom plate 3 is fixedly connected to the side surface of the workbench 1, a feeding mechanism is mounted on the bottom plate 3, a portal frame 6 is mounted on the workbench 1 and fixedly mounted on one side of the top of the portal frame 6, a signal transmitting end 5 of an infrared light curtain sensor 25 is fixedly mounted on one side of the top of the portal frame 6, a groove 16 is formed in the workbench 1 and located under the signal transmitting end 5, a signal receiving end 15 of the infrared light curtain sensor 25 is fixedly mounted in the groove 16, and a cutting mechanism is arranged on the portal frame 6.

The side fixed mounting of workstation 1 has two sets of correction mechanisms that set up relatively, correct the mechanism and include connecting plate 7, connecting plate 7 fixed mounting is in the side of workstation 1, the last fixed surface of connecting plate 7 installs electric putter 23, electric putter 23 telescopic link's tip fixedly connected with push pedal 8, portal frame 6's outer wall fixed mounting has PLC controller 10, PLC controller 10's signal input part and infrared light curtain sensor 25 electric connection, PLC controller 10's signal output part and the automatically controlled end of first servo motor 19 in the feed structure, the automatically controlled end of second servo motor 22, the automatically controlled end of electric jar 11 in the cutting mechanism, the automatically controlled end electric connection of electric putter 23.

Specifically, two sets of vertical plates 17 which are oppositely arranged are fixedly connected to the upper surface of the bottom plate 3, a first driving roller 4 and a second driving roller 18 are sequentially and rotatably installed between the two sets of vertical plates 17 from top to bottom, a first mounting seat 20 and a second mounting seat 21 are sequentially and fixedly installed on one side of one vertical plate 17 from top to bottom, a first servo motor 19 is fixedly installed on the upper surface of the first mounting seat 20, a second servo motor 22 is fixedly installed on the upper surface of the second mounting seat 21, a rotating shaft of the first servo motor 19 is fixedly connected with one end of a rotating shaft of the first driving roller 4, a rotating shaft of the second servo motor 22 is fixedly connected with one end of a rotating shaft of the second driving roller 18, the length of the waterproof roll 2 which is already unfolded on the workbench 1 can be obtained by controlling the number of rotating turns of the first servo motor 19 and the second servo motor 22 through the PLC 10, and other measuring tools are not needed, and the servo motor control has very high precision.

Electric jar 11 fixed mounting is at the top of portal frame 6, and the flexible end fixedly connected with blade holder 13 of electric jar 11, and the lower extreme fixed mounting of blade holder 13 has tool bit 14, drives tool bit 14 through electric jar 11 and cuts, and is very swift convenient.

Chute 12 has all been seted up to the both sides inner wall of portal frame 6, and the both ends tip of blade holder 13 all slides and sets up in chute 12's inside, avoids tool bit 14 to produce at the in-process that descends and rocks.

The side roughness of the push plate 8 is not higher than Ra0.2, so that the friction force between the push plate 8 and the waterproof material is reduced.

Specifically, the outer wall fixed mounting of portal frame 6 has protection box 9, and PLC controller 10 is located the inside of protection box 9, prevents that external dust water stain from falling PLC controller 10 on, guarantees PLC controller 10's steady operation.

Specifically, side upper end fixed mounting of workstation 1 has control panel 26, and control panel 26's fixed surface installs start button and stop button, and start button, stop button and PLC controller 10's signal input part electric connection are convenient for control this device's operation through control panel 26.

The structure principle is as follows: when the waterproof roll is used, one end of a waterproof roll 2 is arranged between a first driving roller 4 and a second driving roller 18, a starting button on a control panel 26 is pressed, a PLC (programmable logic controller) 10 controls a first servo motor 19 and a second servo motor 22 to start, the waterproof roll 2 is unfolded on a workbench 1 through the first driving roller 4 and the second driving roller 18, when the waterproof roll is unfolded to a size required to be cut, the PLC 10 controls the first servo motor 19 and the second servo motor 22 to stop, the first driving roller 4 and the second driving roller 18 stop rotating, the PLC 10 controls an electric cylinder 11 to drive a cutter head 14 to move downwards through a cutter seat 13 to cut the waterproof material, during the unfolding of the waterproof roll 2, an infrared light curtain sensor 25 continuously transmits a sensed signal to the PLC 10, when the coiled material unfolded on the workbench 1 inclines, the PLC 10 controls an electric push rod 23 to drive a push plate 8 to correct the inclined coiled material, when the cutting is finished, the cutting operation can be stopped by pressing a stop button on the control panel 26, and the device not only improves the cutting efficiency, but also improves the cutting precision, thereby reducing the material loss.

The automatic control system for feeding of the three-dimensional colorful waterproof roll provided by the application is introduced in detail. The description of the specific embodiments is only intended to facilitate an understanding of the methods of the present application and their core concepts. It should be noted that, for those skilled in the art, it is possible to make several improvements and modifications to the present application without departing from the principle of the present application, and such improvements and modifications also fall within the scope of the claims of the present application.

Claims

1. The utility model provides a three-dimensional colorful waterproofing membrane material loading automated control system which characterized in that includes:

the waterproof roll is installed on the coiled material frame (24) in a rotating mode, a bottom plate (3) is fixedly connected to the side face of the workbench (1), a feeding mechanism is installed on the upper surface of the bottom plate (3), a portal frame (6) is installed on the upper surface of the workbench (1), a signal transmitting end (5) of an infrared light curtain sensor (25) is fixedly installed on one side of the top of the portal frame (6), a groove (16) is formed in the upper surface of the workbench (1) and located right below the signal transmitting end (5), a signal receiving end (15) of the infrared light curtain sensor (25) is fixedly installed inside the groove (16), and a cutting mechanism is arranged on the portal frame (6);

two groups of oppositely arranged correcting mechanisms are fixedly arranged on the side surface of the workbench (1), each correcting mechanism comprises a connecting plate (7), the connecting plate (7) is fixedly arranged on the side surface of the workbench (1), the upper surface of the connecting plate (7) is fixedly provided with an electric push rod (23), the end part of the telescopic rod of the electric push rod (23) is fixedly connected with a push plate (8), the outer wall of the portal frame (6) is fixedly provided with a PLC (programmable logic controller) controller (10), the signal input end of the PLC (10) is electrically connected with the infrared light curtain sensor (25), the signal output end of the PLC (10) is electrically connected with the electric control end of a first servo motor (19), the electric control end of a second servo motor (22), the electric control end of an electric cylinder (11) in the cutting mechanism and the electric control end of an electric push rod (23) in the feeding structure.

2. The automatic feeding control system for three-dimensional colorful waterproof rolls of claim 1, wherein: the last fixed surface of bottom plate (3) is connected with two sets of riser (17) that set up relatively, and is two sets of from top to bottom rotate in proper order between riser (17) and install first driving roller (4) and second driving roller (18), one of them one side of riser (17) from top to bottom fixed mounting in proper order has first mount pad (20) and second mount pad (21), the upper surface of first servo motor (19) fixed mounting at first mount pad (20), second servo motor (22) fixed mounting at the upper surface of second mount pad (21), the axis of rotation and first driving roller (4) pivot fixed connection of first servo motor (19), the axis of rotation of second servo motor (22) with second driving roller (18) pivot fixed connection.

3. The automatic feeding control system for three-dimensional colorful waterproof rolls of claim 1, wherein: the electric cylinder (11) is fixedly installed at the top of the portal frame (6), a tool apron (13) is fixedly connected to the end portion of the telescopic end of the electric cylinder (11), and a tool bit (14) is fixedly installed at the lower end of the tool apron (13).

4. The automatic feeding control system for three-dimensional colorful waterproof rolls of claim 3, wherein: the inner walls of two sides of the portal frame (6) are provided with sliding grooves (12), and the end parts of two ends of the tool apron (13) are arranged inside the sliding grooves (12) in a sliding manner.

5. The automatic feeding control system for three-dimensional colorful waterproof rolls of claim 4, wherein: the side roughness of the push plate (8) is not higher than Ra0.2.

6. The automatic feeding control system for three-dimensional colorful waterproof rolls of claim 1, wherein: the outer wall of the portal frame (6) is fixedly provided with a protection box (9), and the PLC (10) is positioned inside the protection box (9).

7. The automatic feeding control system for three-dimensional colorful waterproof rolls of claim 1, wherein: the side upper end fixed mounting of workstation (1) has control panel (26), the fixed surface of control panel (26) installs start button and stop button, start button, stop button all with the signal input part electric connection of PLC controller (10).