CN210887970U - Full-automatic beautiful seam equipment of house ornamentation intelligence - Google Patents

Full-automatic beautiful seam equipment of house ornamentation intelligence Download PDF

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Publication number
CN210887970U
CN210887970U CN201920444838.8U CN201920444838U CN210887970U CN 210887970 U CN210887970 U CN 210887970U CN 201920444838 U CN201920444838 U CN 201920444838U CN 210887970 U CN210887970 U CN 210887970U
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axis
track
connecting plate
driving mechanism
axis track
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姬芳芳
王玉彬
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Tangshan Normal University
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Tangshan Normal University
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Abstract

The utility model discloses a full-automatic beautiful seam equipment of house ornamentation intelligence relates to building decoration equipment technical field. The automatic cleaning machine comprises a machine table support, an X-axis track, an X-axis driving mechanism, a Y-axis track, a Y-axis driving mechanism, a first connecting plate, a second connecting plate, a mounting plate, a single chip microcomputer controller, a slotting cleaning mechanism and an injection compacting mechanism; the X-axis track is arranged above the machine table bracket, the X-axis driving mechanism is vertically matched and connected with the X-axis track and arranged above the track, the Y-axis track is vertically arranged with the X-axis track, the Y-axis driving mechanism is vertically matched and connected with the Y-axis track, and the single chip microcomputer controller is respectively in control connection with the X-axis driving mechanism, the Y-axis driving mechanism, the slotting cleaning mechanism and the injection compacting mechanism; according to the equipment, the labor of a robot is replaced, the operation efficiency is improved, and the labor cost is reduced; meanwhile, the glue discharging uniformity can be ensured to the maximum extent by adopting the machine operation, the defect that the operation quality is completely determined by the proficiency of workers is overcome, and the operation threshold is reduced.

Description

Full-automatic beautiful seam equipment of house ornamentation intelligence
Technical Field
The utility model relates to a building decoration equipment technical field especially relates to a full-automatic beautiful seam equipment of house ornamentation intelligence.
Background
Along with the improvement of living standard of people, people pursue health, sanitation and beauty for living environment, and the ceramic tile seam beautifying is a home decoration process derived from the ceramic tile seam beautifying. After the seam beautifying construction, the ceramic tile seam is attractive, the dirt and the blackening of the ceramic tile seam can be effectively prevented, and the breeding of bacteria can be inhibited. At present, the seam beautifying of the ceramic tiles on the market is performed manually, a large amount of manpower and time are consumed, the effect mainly depends on the proficiency of workers, and the instability is high; meanwhile, the problems of difficult and uneven glue production and the like often occur in manual filling operation.
Since ceramic tile jointing is a home decoration operation derived in recent years, no fully-automatic product exists in the market. At present, the seam beautifying of the ceramic tiles on the market is finished manually. According to research, two types of semi-automatic seam beautifying machines are mainly available in the market at present, and both the semi-automatic seam beautifying machines are concentrated on a filling process. The first is that the pressure of utilizing the air compressor machine extrudes beautiful seam agent and glues excellent barrel head piston, still need the manual work to remove and glue the rifle to air compressor machine work noise is big, pressure is unstable, leads to out to glue inhomogeneous, and this kind of design has only alleviateed workman's extrusion process's intensity of labour, does not realize automaticly. And the second is to adopt a tracing robot to realize automatic tracing and filling of the ceramic tile seams. However, the seam beautifying machine can only finish the seam beautifying of the floor tiles, cannot beautify the seams of the wall tiles, is slow in tracing speed and is easily influenced by sundries on the bottom surface.
Some intelligent devices are disclosed in the prior art documents, for example, patent No. 201720637944.9 entitled fully automatic intelligent seam beautifying machine, which includes a linear rail, a translation frame, a seam wall polishing system for polishing the side wall of the seam, a seam dust removing system for removing the residue in the seam, and an injection system for injecting the ceramic tile seam beautifying agent into the seam, wherein the translation frame is slidably mounted on the linear rail, and the polishing system, the seam dust removing system and the injection system are all mounted on the translation frame, and also includes a rail positioning system and a stopping system for positioning the linear rail and driving the translation frame to stop moving respectively. Adopt above-mentioned structure, the utility model discloses can detain seam, polish, remove dust and annotate the work of agent automatically to the ceramic tile gap on a straight line, work efficiency is fast, and intelligent degree is high, and beautiful seam effect is stable even, and the practicality is strong. The seam beautifying of the ceramic tile on the straight line can only be solved to this patent, it is various to present ceramic tile shop pasting method, common method has the fish bone piece on the market, humanoid piece, the skew is listed as the piece, ridge piece etc. the technical scheme that this patent is disclosed can not solve, and to the seam beautifying of wall brick, the technical scheme that this patent is disclosed also can not realize, the design that the seam beautifying of straight line or ceramic tile was gone on has all been persisted to above technical problem, and can not realize automaticly to many shapes tiling mode, so need to solve to realize automaticly urgently.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing intelligent full-automatic home decoration seam beautifying equipment, which replaces the labor of a person by a robot, improves the operation efficiency and reduces the labor cost; meanwhile, the glue discharging uniformity can be ensured to the maximum extent by adopting the machine operation, the defect that the operation quality is completely determined by the proficiency of workers is overcome, and the operation threshold is reduced.
In order to solve the technical problem, the utility model discloses the technical scheme who takes is: an intelligent full-automatic home decoration seam beautifying device comprises a machine table support, an X-axis track, an X-axis driving mechanism, a Y-axis track, a Y-axis driving mechanism, a first connecting plate, a second connecting plate, a mounting plate, a single chip microcomputer controller, a slotting cleaning mechanism and an injection agent compacting mechanism; the X-axis track is installed above the machine table support, the X-axis driving mechanism is vertically matched and connected with the X-axis track and arranged above the X-axis track, one side of the X-axis driving mechanism is fixedly connected with the Y-axis track through a first connecting plate, the Y-axis track is vertically arranged with the X-axis track, the Y-axis driving mechanism is vertically matched and connected with the Y-axis track, one side of the Y-axis driving mechanism is fixedly connected with the mounting plate through a second connecting plate, and the single chip microcomputer controller, the slotting cleaning mechanism and the injection compacting mechanism are detachably connected with the mounting plate respectively; the single chip microcomputer controller is respectively in control connection with the X-axis driving mechanism, the Y-axis driving mechanism, the slotting cleaning mechanism and the injection compacting mechanism;
the X-axis driving mechanism comprises an X-axis stepping motor, an X-axis motor frame, an X-axis coupler and an X-axis gear, the X-axis stepping motor is connected with the X-axis motor frame through a fastener, and a driving shaft of the X-axis stepping motor is matched and fixedly connected with the X-axis gear through the X-axis coupler; an X-axis rack is arranged in the groove of the X-axis track and is in meshed transmission connection with the X-axis gear, and the action of an X-axis stepping motor drives the whole X-axis driving mechanism to move along the X-axis track;
the Y-axis driving mechanism comprises a Y-axis stepping motor, a Y-axis motor frame, a Y-axis coupler and a Y-axis gear, the Y-axis stepping motor is connected with the Y-axis motor frame through a fastener, and a driving shaft of the Y-axis stepping motor is matched and fixedly connected with the Y-axis gear through the Y-axis coupler; a Y-axis rack is arranged in the groove of the Y-axis track and is in meshing transmission connection with the Y-axis gear, and the action of a Y-axis stepping motor drives the whole Y-axis driving mechanism to move along the Y-axis track;
the whole first connecting plate is an L-shaped connecting plate, the bottom end of the first connecting plate is fixedly connected with a sliding block on the X-axis track and is matched and fixedly connected with the bottom end of the X-axis motor frame, the side end of the first connecting plate is fixedly connected with the bottom end of the Y-axis track through a fastener, and a first cushion block for adjusting the position is arranged between the side end of the first connecting plate and the bottom end of the Y-axis track and can drive the Y-axis track to move along the X-axis direction;
the whole second connecting plate is an L-shaped connecting plate, the bottom end of the second connecting plate is fixedly connected with a sliding block on the Y-axis track and is matched and fixedly connected with the bottom end of the Y-axis motor frame, the side end of the second connecting plate is fixedly connected with the mounting plate through a fastener, and a second cushion block for adjusting the position is arranged between the side end of the second connecting plate and the mounting plate and can drive the mounting plate to move along the Y-axis direction;
the X-axis track, the X-axis driving mechanism, the Y-axis track and the Y-axis driving mechanism are combined to construct a two-dimensional motion track, and can accurately reach an instruction position according to an instruction of the single chip microcomputer controller;
the mounting plate is a rectangular mounting plate, a plurality of mounting holes for conveniently mounting the single-chip microcomputer controller, the slotting cleaning mechanism or the agent injection compacting mechanism are formed in a plate body of the mounting plate, and the working end of the slotting cleaning mechanism or the agent injection compacting mechanism is mounted at a matched position of the mounting plate according to the distance of the ceramic tiles;
and the single chip microcomputer controller receives the machining path information data generated by the computer, processes the machining path information data and drives the whole machine to work along the machining path.
Further optimized technical scheme does fluting clearance mechanism includes electronic slotting tool, dust absorption pipe, arc clamp and dust catcher, the outside at the fluting sword end of electronic slotting tool of dust absorption pipe suit, and both buckle connections, the arc clamp will electronic slotting tool fixes on the mounting panel, the dust catcher is used for collecting the dust of ceramic tile seam with dust absorption pipe intercommunication.
The technical scheme of further optimization is that the dust collection pipe is composed of a dust collection part and a dust conveying part, the dust collection part and the dust conveying part are communicated with each other, are vertical in pairs and are integrally T-shaped.
The technical scheme of further optimization is that the injection compacting mechanism comprises a discharge pipe, a charging barrel rack, a first push rod, a second push rod, a third connecting plate, a fourth connecting plate, a sliding rail table, a sliding rail module, a lead screw assembly, a compacting structure and a lead screw stepping motor; the feed cylinder is installed on the feed cylinder frame, the same end of the feed cylinder is communicated with the discharge pipe, the compaction structure is sleeved at the outlet end of the discharge pipe, one ends of a first push rod and a second push rod are respectively sleeved in the feed cylinder, the other ends of the first push rod and the second push rod are respectively fixedly connected with a third connecting plate and a fourth connecting plate, the other ends of the third connecting plate and the fourth connecting plate are respectively installed at two side ends of a sliding block of the screw rod assembly, the sliding rail module is installed in a groove of the sliding rail table and is erected on the same straight line direction with the feed cylinder frame, the screw rod assembly is installed above the sliding rail table, the sliding block of the screw rod assembly is fixedly connected with the sliding block of the sliding rail module through a fastener, and the screw rod.
Further optimized technical scheme does the discharging pipe includes mixing portion, siphunculus and bulb portion, siphunculus one end is connected with mixing portion, and the other end is connected with bulb portion, mixing portion respectively with two feed cylinder intercommunications side by side for mix beautiful seam agent.
The further optimized technical scheme is that the compaction structure is a hollow trapezoidal cone, sponge is filled in the compaction structure, wax is coated on the outer surface of the sponge, and the sponge is connected with the ball head of the discharge pipe in a sleeved mode.
The technical scheme of further optimization is that the X-axis track and the Y-axis track are made of equal-length structural sections, and the X-axis track and the Y-axis track can be spliced, prolonged and connected through fasteners.
Adopt the produced beneficial effect of above-mentioned technical scheme to lie in: compared with the traditional seam beautifying equipment, the seam beautifying equipment has the following steps:
1) the intelligent and automatic seam beautifying operation is realized by the combined use of the single chip microcomputer control and the instruction of the stepping motor;
2) the X-axis track and the Y-axis track are of a splicing structure, can realize two-dimensional operation, can adapt to different house types and operation surfaces, and are suitable for seam beautifying operation of wall tiles and seam beautifying operation of floor tiles;
3) the mounting holes which are uniformly distributed are designed on the mounting plate, so that the slotting cleaning mechanism and the injection compacting mechanism can be quickly disassembled;
4) the slotting and cleaning can be effectively ensured to be carried out simultaneously through the slotting cleaning mechanism, so that dust generated by slotting can be cleaned in time, and the environmental pollution can be avoided;
5) by the spiral propulsion of the stepping motor of the agent injection compacting mechanism, uniform glue discharging can be guaranteed to the maximum extent, so that materials are saved, and the saturation and integrity of the beautiful joint are guaranteed by the design of a compacting structure;
6) the relative position and relative movement required by a given process are ensured to be realized, and a shorter transmission chain is adopted as much as possible under the economic and reasonable conditions, so that the mechanism is simplified, and the transmission precision and the transmission efficiency are improved;
7) the working process is convenient to observe; the operation, adjustment and maintenance are convenient;
8) the structure is simple and reliable, the processing and the assembly are convenient, and the manufacturing cost is reduced;
9) the mechanical operation is realized, the labor cost is greatly saved, and the operation time is shortened;
10) thereby lay figure according to the ceramic tile and generate data and make single chip microcomputer control step motor work, only need to edit the actual state of laying of ceramic tile, effectively avoided because of the artifical ceramic tile that lays causes the ceramic tile seam not straight like this, the problem of operation damage ceramic tile.
Drawings
FIG. 1 is a schematic structural view of the slotting and cleaning mechanism of the present invention;
FIG. 2 is a schematic structural view of the injection compacting mechanism of the present invention;
FIG. 3 is an exploded view of the X-axis drive mechanism of FIG. 1;
FIG. 4 is a schematic view of the first connecting plate of FIG. 1;
FIG. 5 is a schematic view of the electric slotter knife of FIG. 1;
FIG. 6 is a schematic view of the slide track table of FIG. 2;
FIG. 7 is a schematic view of the cartridge holder of FIG. 2;
FIG. 8 is a schematic structural view of the compacted structure of FIG. 2;
the automatic dust collector comprises a support 1, a first connecting plate 2, a 3X-axis motor frame, a 4X-axis track, a 5X-axis rack, a 6X-axis stepping motor, a 7Y-axis track, a 8Y-axis rack, a 9Y-axis stepping motor, a 10 mounting plate, an 11 arc-shaped hoop, a 12 electric slotting tool, a 13 dust collection pipe, a 14 slotting tool, a 15 sliding rail table, a 16 sliding rail module, a 17 lead screw stepping motor, a 18 lead screw component, a 19 sliding rail sliding block, a 20 second connecting plate, a 21 third connecting plate, a 22 fourth connecting plate, a 23 material barrel frame, a 24 material barrel, a 25 mixing part, a 26 through pipe, a 27 spherical head part, a 28 compaction structure, a 29X-axis coupler, a 30X-axis gear and a 31 first cushion.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1 and 2, the utility model discloses a home decoration intelligent full-automatic seam beautifying device, which comprises a machine table bracket 1, an X-axis track 4, an X-axis driving mechanism, a Y-axis track 7, a Y-axis driving mechanism, a first connecting plate 2, a second connecting plate 20, a mounting plate 10, a single chip microcomputer controller, a slotting cleaning mechanism and an injection agent compacting mechanism; the X-axis track 4 is arranged above the machine table support 1, the X-axis driving mechanism is vertically matched and connected with the X-axis track 4 and arranged above the X-axis track 4, one side of the X-axis driving mechanism is fixedly connected with the Y-axis track 7 through a first connecting plate 2, the Y-axis track 7 is vertically arranged with the X-axis track 4, the Y-axis driving mechanism is vertically matched and connected with the Y-axis track 7, one side of the Y-axis driving mechanism is fixedly connected with the mounting plate 10 through a second connecting plate 20, and the single chip microcomputer controller, the slotting cleaning mechanism and the injection compacting mechanism are detachably connected with the mounting plate 10 respectively; the single chip microcomputer controller is respectively in control connection with the X-axis driving mechanism, the Y-axis driving mechanism, the slotting cleaning mechanism and the injection compacting mechanism;
the X-axis driving mechanism comprises an X-axis stepping motor 6, an X-axis motor frame 3, an X-axis coupler 29 and an X-axis gear 30, the X-axis stepping motor 6 is connected with the X-axis motor frame 3 through a fastener, and a driving shaft of the X-axis stepping motor 6 is matched and fixedly connected with the X-axis gear 30 through the X-axis coupler 29; an X-axis rack 5 is arranged in a groove of the X-axis track 4 and is in meshed transmission connection with the X-axis gear 30, and the whole X-axis driving mechanism is driven to move along the X-axis track 4 by the action of an X-axis stepping motor 6, which can refer to the schematic diagram of the explosion mechanism in FIG. 3;
the Y-axis driving mechanism comprises a Y-axis stepping motor 9, a Y-axis motor frame, a Y-axis coupler and a Y-axis gear, the Y-axis stepping motor 9 is connected with the Y-axis motor frame through a fastener, and a driving shaft of the Y-axis stepping motor 9 is matched and fixedly connected with the Y-axis gear through the Y-axis coupler; a Y-axis rack 8 is arranged in a groove of the Y-axis track 7 and is in meshed transmission connection with the Y-axis gear, and the action of a Y-axis stepping motor 9 drives the whole Y-axis driving mechanism to move along the Y-axis track 7;
the whole first connecting plate 2 is an L-shaped connecting plate, the bottom end of the first connecting plate 2 is fixedly connected with a sliding block on the X-axis track 4 and is matched and fixedly connected with the bottom end of the X-axis motor frame 3, the side end is fixedly connected with the bottom end of the Y-axis track 7 through a fastener, and a first cushion block 31 for adjusting the position is arranged between the side end and the bottom end of the Y-axis track 7 and can drive the Y-axis track 7 to move along the X-axis direction;
the whole second connecting plate 20 is an L-shaped connecting plate, the bottom end of the second connecting plate 20 is fixedly connected with a sliding block on the Y-axis track 7 and is matched and fixedly connected with the bottom end of the Y-axis motor frame, the side end is fixedly connected with the mounting plate 10 through a fastener, and a second cushion block for adjusting the position is arranged between the side end and the mounting plate 10 and can drive the mounting plate 10 to move along the Y-axis direction;
the X-axis track 4, the X-axis driving mechanism, the Y-axis track 7 and the Y-axis driving mechanism are combined to construct a two-dimensional motion track, and the two-dimensional motion track can accurately reach an instruction position according to an instruction of the single chip microcomputer controller;
the mounting plate 10 is a rectangular mounting plate 10, a plurality of mounting holes for conveniently mounting a single-chip microcomputer controller, a slotting cleaning mechanism or an injection compacting mechanism are formed in a plate body of the mounting plate 10, and the working end of the slotting cleaning mechanism or the injection compacting mechanism is mounted at a matched position of the mounting plate 10 according to the distance of the ceramic tiles;
and the single chip microcomputer controller receives the machining path information data generated by the computer, processes the machining path information data and drives the whole machine to work along the machining path.
Specific embodiment does fluting clearance mechanism includes electronic slotting tool 12, dust absorption pipe 13, arc clamp 11 and dust catcher, the outside at the fluting sword end of electronic slotting tool 12 is held to dust absorption pipe 13 suit, and both buckles are connected, arc clamp 11 will electronic slotting tool 12 is fixed on the mounting panel 10, the dust catcher is used for collecting the dust of ceramic tile seam with dust absorption pipe 13 intercommunication, and concrete structure can refer to fig. 5 and show.
The specific embodiment is that the dust collection pipe 13 is composed of a dust collection part and a dust conveying part, the dust collection part and the dust conveying part are mutually communicated and are vertical in pairs, and the whole body is in a T shape.
The concrete embodiment is that the injection compacting mechanism comprises a discharge pipe, a charging barrel 24, a charging barrel frame 23, a first push rod, a second push rod, a third connecting plate 21, a fourth connecting plate 22, a slide rail table 15, a slide rail module 16, a lead screw assembly 18, a compacting structure 28 and a lead screw stepping motor 17; the feed cylinder 24 is arranged on the feed cylinder frame 23, the same end of the feed cylinder 24 is communicated and connected with the discharge pipe, the compaction structure 28 is sleeved at the outlet end of the discharge pipe, one end of the first push rod and one end of the second push rod are respectively sleeved in the feed cylinder 24, the other end of the first push rod and the second push rod are respectively fixedly connected with the third connecting plate 21 and the fourth connecting plate 22, the other ends of the third connecting plate 21 and the fourth connecting plate 22 are respectively arranged at two side ends of the slide block of the lead screw assembly 18, the slide rail module 16 is arranged in the groove of the slide rail table 15 and is in the same linear direction with the feed cylinder frame 23, the lead screw assembly 18 is arranged above the slide rail table 15, the slide block of the lead screw assembly 18 is fixedly connected with the slide block of the slide rail module 16 through a fastener, the lead screw stepping motor, reference may be made to the schematic structure of fig. 6.
The specific embodiment is that the discharging pipe comprises a mixing part 25, a through pipe 26 and a bulb part 27, one end of the through pipe 26 is connected with the mixing part 25, the other end of the through pipe is connected with the bulb part 27, and the mixing part 25 is respectively communicated with the two side discharging barrels 24 and is used for mixing the crack sealer.
In the specific embodiment, the compacting structure 28 is a hollow trapezoidal cone, the interior of the compacting structure is filled with sponge, the outer surface of the sponge is coated with wax, and the sponge is connected with the ball head part 27 of the discharge pipe in a sleeved mode, and the structural schematic diagram of fig. 8 can be referred.
The specific embodiment is that the X-axis track 4 and the Y-axis track 7 are made of equal-length structural sections, and the X-axis track 4 and the Y-axis track 7 can be spliced, extended and connected by fasteners.
The utility model discloses the development purpose makes the beautiful seam operation of ceramic tile realize automation, intellectuality. The utility model replaces the labor of the robot, improves the working efficiency and reduces the labor cost; meanwhile, the glue discharging uniformity can be ensured to the maximum extent by adopting the machine operation, the defect that the operation quality is completely determined by the proficiency of workers is overcome, and the operation threshold is reduced.
In order to realize the quick splicing of the structure, the X, Y-shaft slideway adopts equal-length sectional materials, and a gear rack transmission mechanism capable of realizing the splicing is adopted. Adopt the slide structure not only can realize the beautiful seam operation of ceramic tile, can realize the beautiful seam operation of wall brick simultaneously. The figure shows the beautiful seam operation state of the wall brick, and standard section bars are adopted for realizing splicing and dismounting. The transmission structure adopts a gear and rack structure, a rack is connected with the section bar through a bolt, a gear and a stepping motor are installed on a first connecting plate together, and the first connecting plate and a second connecting plate are mainly used for connecting an X-axis slide way and a Y-axis slide way and connecting the Y-axis slide way and an actuator installing plate. The second connecting plate is respectively connected with the slide rail slide block, the Y-axis slide way and the actuator mounting plate through screws. When the electric bicycle works, the gear rotates along with the stepping motor to drive the connecting plate to move along the rack. Screw hole mounting holes are uniformly distributed on the single chip microcomputer actuator mounting plate, so that the grooving and cleaning mechanism and the agent injection and compaction mechanism can be conveniently mounted.
The slotting and cleaning mechanism mainly completes slotting and cleaning work. The structure of the dust collecting pipe mainly comprises an electric slotting cutter, a dust collecting pipe and the like, wherein the dust collecting pipe is sleeved outside the slotting cutter and connected through an arc-shaped clamp. The dust generated by the operation of the slotting cutter under the drive of the motor is timely cleaned by the dust collector of the outer sleeve, thereby effectively avoiding the environmental pollution.
The agent injection compaction mechanism comprises a discharge pipe, a material barrel frame, a sliding rail table, a sliding rail module, a lead screw assembly, a compaction structure and a lead screw stepping motor; the feed cylinder passes through the buckle and places in the feed cylinder frame, the discharging pipe passes through threaded connection with the feed cylinder, the bulb portion of discharging pipe is processed into the ball-shaped, guaranteed the biggest possible filling slot of beautiful seam agent, and make up as an organic whole with compaction structure, be used for compacting beautiful seam agent, and in the compaction process, the cavernosum that scribbles the wax that the inside packing of compaction structure, directly scribble the wax by the slot in the course of the work, and then guarantee in later stage clearance process, conveniently clear up unnecessary beautiful seam agent, in operation, lead screw step motor control lead screw slider motion, the push rod pushes into the mixed ejection of compact with beautiful seam agent from the feed cylinder under the drive of lead screw slider, finally crowd into the slot, accomplish and pack.
The utility model discloses according to beautiful seam actual operation requirement, will fluting and the integration of clearance process, fill and compaction process integration. The slotting tool and the cleaning tool are fixed by a special bracket, and the electric slotting tool of the seam beautifying equipment is controlled by the single chip microcomputer to move according to a preset track to complete slotting and cleaning work. And after the operation is finished, the bracket returns to the initial position, and the filling and compacting structure is replaced to carry out the next procedure. The filling procedure is mainly realized by extruding the seam beautifying agent by a screw propelling mechanism controlled by a lead screw stepping motor. Adopt the scanning or predetermine the mode of orbit, and then can realize carrying out beautiful seam operation to current multiple tiling modes such as fishbone piece together, humanoid piece together, diagonal piece together, ridge piece together, has carried out the space size in order to adapt to different house types simultaneously, the utility model discloses an X, Y axle track adopts the mode of splicing to constitute, carries out the size of adjusting device according to concrete operation environment.
The utility model discloses a theory of operation:
the utility model discloses a dedicated design composing software of computer built-in carries out the ceramic tile and arranges the figure editing according to the condition of laying of ceramic tile, and automatic generation processing route information gives single chip microcomputer controller with cutter path data transmission through USB interface or other data transmission interfaces to turn into drive step motor's signal to these information data signal, control executor mounting panel along the motion of ceramic tile gap orbit. When the grooving cleaning operation is carried out, the grooving cleaning mechanism is arranged on the actuator mounting plate, the actuator mounting plate moves in a plane along a ceramic tile gap, the grooving cleaning mechanism is controlled by a motor to open a groove with the depth of 3mm, and meanwhile, dust is cleaned through a dust suction device arranged on the grooving cleaning mechanism, so that the grooving cleaning is completed, and the corresponding work is realized. When filling compaction operation, the agent injection compaction mechanism is arranged on the actuator mounting plate, the actuator mounting plate moves in a plane along the gap of the ceramic tile, the agent injection compaction mechanism is controlled by the screw rod stepping motor, a push rod on the screw rod assembly extrudes the seam beautifying agent, and meanwhile compaction operation is completed through a compaction structure at the end part of the discharge pipe.
Compared with the traditional seam beautifying equipment, the seam beautifying equipment has the following steps:
1) the intelligent and automatic seam beautifying operation is realized by the combined use of the single chip microcomputer control and the instruction of the stepping motor;
2) the X-axis track and the Y-axis track are of a splicing structure, can realize two-dimensional operation, can adapt to different house types and operation surfaces, and are suitable for seam beautifying operation of wall tiles and seam beautifying operation of floor tiles;
3) the mounting holes which are uniformly distributed are designed on the mounting plate, so that the slotting cleaning mechanism and the injection compacting mechanism can be quickly disassembled;
4) the slotting and cleaning can be effectively ensured to be carried out simultaneously through the slotting cleaning mechanism, so that dust generated by slotting can be cleaned in time, and the environmental pollution can be avoided;
5) by the spiral propulsion of the stepping motor of the agent injection compacting mechanism, uniform glue discharging can be guaranteed to the maximum extent, so that materials are saved, and the saturation and integrity of the beautiful joint are guaranteed by the design of a compacting structure;
6) the relative position and relative movement required by a given process are ensured to be realized, and a shorter transmission chain is adopted as much as possible under the economic and reasonable conditions, so that the mechanism is simplified, and the transmission precision and the transmission efficiency are improved;
7) the working process is convenient to observe; the operation, adjustment and maintenance are convenient;
8) the structure is simple and reliable, the processing and the assembly are convenient, and the manufacturing cost is reduced;
9) the mechanical operation is realized, the labor cost is greatly saved, and the operation time is shortened;
10) thereby lay figure according to the ceramic tile and generate data and make single chip microcomputer control step motor work, only need to edit the actual state of laying of ceramic tile, effectively avoided because of the artifical ceramic tile that lays causes the ceramic tile seam not straight like this, the problem of operation damage ceramic tile.
The labor intensity of traditional manual workers is very high, and the operations of slotting, cleaning, pasting seam paper, filling and cleaning need to be finished manually. This equipment only needs the workman to lead in control system with the ceramic tile scheme of laying when the operation, controls motor work through the PC interface to accomplish above-mentioned work, workman's intensity of labour greatly reduced.

Claims (7)

1. The utility model provides a full-automatic beautiful seam equipment of house ornamentation intelligence which characterized in that: the automatic cleaning machine comprises a machine table support (1), an X-axis track (4), an X-axis driving mechanism, a Y-axis track (7), a Y-axis driving mechanism, a first connecting plate (2), a second connecting plate (20), a mounting plate (10), a single chip microcomputer controller, a slotting cleaning mechanism and an injection compacting mechanism; the X-axis track (4) is installed above the machine table support (1), the X-axis driving mechanism is vertically matched and connected with the X-axis track (4) and arranged above the X-axis track (4), one side of the X-axis driving mechanism is fixedly connected with the Y-axis track (7) through the first connecting plate (2), the Y-axis track (7) is vertically arranged with the X-axis track (4), the Y-axis driving mechanism is vertically matched and connected with the Y-axis track (7), one side of the Y-axis driving mechanism is fixedly connected with the mounting plate (10) through the second connecting plate (20), and the singlechip controller, the slotting cleaning mechanism and the injection compacting mechanism are detachably connected with the mounting plate (10) respectively; the single chip microcomputer controller is respectively in control connection with the X-axis driving mechanism, the Y-axis driving mechanism, the slotting cleaning mechanism and the injection compacting mechanism;
the X-axis driving mechanism comprises an X-axis stepping motor (6), an X-axis motor frame (3), an X-axis coupler (29) and an X-axis gear (30), the X-axis stepping motor (6) is connected with the X-axis motor frame (3) through a fastener, and a driving shaft of the X-axis stepping motor (6) is matched and fixedly connected with the X-axis gear (30) through the X-axis coupler (29); an X-axis rack (5) is arranged in a groove of the X-axis track (4) and is in meshed transmission connection with the X-axis gear (30), and the action of an X-axis stepping motor (6) drives the whole X-axis driving mechanism to move along the X-axis track (4);
the Y-axis driving mechanism comprises a Y-axis stepping motor (9), a Y-axis motor frame, a Y-axis coupler and a Y-axis gear, the Y-axis stepping motor (9) is connected with the Y-axis motor frame through a fastener, and a driving shaft of the Y-axis stepping motor (9) is matched and fixedly connected with the Y-axis gear through the Y-axis coupler; a Y-axis rack (8) is arranged in a groove of the Y-axis track (7) and is in meshed transmission connection with the Y-axis gear, and the action of a Y-axis stepping motor (9) drives the whole Y-axis driving mechanism to move along the Y-axis track (7);
the whole first connecting plate (2) is an L-shaped connecting plate, the bottom end of the first connecting plate (2) is fixedly connected with a sliding block on the X-axis track (4) and is matched and fixedly connected with the bottom end of the X-axis motor frame (3), the side end is fixedly connected with the bottom end of the Y-axis track (7) through a fastener, and a first cushion block (31) for adjusting the position is arranged between the side end and the bottom end of the Y-axis track (7) and can drive the Y-axis track (7) to move along the X axial direction;
the whole second connecting plate (20) is an L-shaped connecting plate, the bottom end of the second connecting plate (20) is fixedly connected with a sliding block on the Y-axis track (7) and is matched and fixedly connected with the bottom end of the Y-axis motor frame, the side end of the second connecting plate is fixedly connected with the mounting plate (10) through a fastener, and a second cushion block for adjusting the position is arranged between the side end of the second connecting plate and the mounting plate (10) and can drive the mounting plate (10) to move along the Y-axis direction;
the X-axis track (4), the X-axis driving mechanism, the Y-axis track (7) and the Y-axis driving mechanism are combined to construct a two-dimensional motion track, and the two-dimensional motion track can accurately reach an instruction position according to an instruction of the single chip microcomputer controller;
the mounting plate (10) is a rectangular mounting plate, a plurality of mounting holes for conveniently mounting a single-chip microcomputer controller, a slotting cleaning mechanism or an injection compacting mechanism are formed in a plate body of the mounting plate, and the working end of the slotting cleaning mechanism or the injection compacting mechanism is mounted at the matched position of the mounting plate (10) according to the distance of the ceramic tiles;
and the single chip microcomputer controller receives the machining path information data generated by the computer, processes the machining path information data and drives the whole machine to work along the machining path.
2. The home decoration intelligent full-automatic seam beautifying equipment according to claim 1, characterized in that: fluting clearance mechanism includes electronic slotting tool (12), dust absorption pipe (13), arc clamp (11) and dust catcher, the outside at the fluting sword end of electronic slotting tool (12) is adorned in dust absorption pipe (13), and both buckles are connected, arc clamp (11) will electronic slotting tool (12) are fixed on mounting panel (10), the dust catcher is used for collecting the dust of ceramic tile seam with dust absorption pipe (13) intercommunication.
3. The home decoration intelligent full-automatic seam beautifying equipment according to claim 2, characterized in that: the dust collection pipe (13) is composed of a dust collection part and a dust conveying part, the dust collection part and the dust conveying part are communicated with each other, are vertical in pairs and are integrally T-shaped.
4. The home decoration intelligent full-automatic seam beautifying equipment according to claim 1, characterized in that: the agent injection compaction mechanism comprises a discharge pipe, a charging barrel (24), a charging barrel rack (23), a first push rod, a second push rod, a third connecting plate (21), a fourth connecting plate (22), a sliding rail table (15), a sliding rail module (16), a lead screw assembly (18), a compaction structure (28) and a lead screw stepping motor (17); the device comprises a feed cylinder (24), a discharge pipe, a compaction structure (28), a feed cylinder frame (23), a feed cylinder (24), a third connecting plate (21), a fourth connecting plate (22), a lead screw assembly (18), a slide rail module (16), a lead screw stepping motor (17), a guide screw assembly (18), a guide screw assembly rack (16) and a guide screw assembly, wherein the feed cylinder (24) is arranged on the feed cylinder frame (23), the same end of the feed cylinder (24) is communicated and connected with the discharge pipe, the compaction structure (28) is sleeved at the outlet end of the discharge pipe, one ends of a first push rod and a second push rod are respectively sleeved in the feed cylinder (24), the other ends of the first push rod and the second push rod are respectively fixedly connected with the third connecting plate (21) and the fourth connecting plate (22), the other ends of the third connecting plate (21) and the fourth connecting plate (22) are respectively arranged at two side ends of a slide block of the lead screw, used for driving the screw rod slide block to move linearly.
5. The home decoration intelligent full-automatic seam beautifying equipment according to claim 4, characterized in that: the discharging pipe includes mixing portion (25), siphunculus (26) and bulb portion (27), siphunculus (26) one end is connected with mixing portion (25), and the other end is connected with bulb portion (27), mixing portion (25) communicate with two side by side feed cylinder (24) respectively for mix beautiful seam agent.
6. The home decoration intelligent full-automatic seam beautifying device according to claim 4 or 5, characterized in that: the compaction structure (28) is a hollow trapezoidal cone, sponge is filled in the compaction structure, wax is coated on the outer surface of the sponge, and the compaction structure is connected with the ball head part (27) of the discharge pipe in a sleeved mode.
7. The home decoration intelligent full-automatic seam beautifying equipment according to claim 1, characterized in that: x axle track (4) and Y axle track (7) adopt isometric structure section bar preparation to form, and X axle track (4) and Y axle track (7) are two liang between accessible fastener assemble the extension and connect.
CN201920444838.8U 2019-04-03 2019-04-03 Full-automatic beautiful seam equipment of house ornamentation intelligence Expired - Fee Related CN210887970U (en)

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CN201920444838.8U CN210887970U (en) 2019-04-03 2019-04-03 Full-automatic beautiful seam equipment of house ornamentation intelligence

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110005175A (en) * 2019-04-03 2019-07-12 唐山师范学院 A kind of house ornamentation automatic intelligent U.S.A seams standby
CN111851959A (en) * 2020-07-07 2020-10-30 姜海东 Wooden floor assembly is with scribbling seam device based on whole wooden house

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110005175A (en) * 2019-04-03 2019-07-12 唐山师范学院 A kind of house ornamentation automatic intelligent U.S.A seams standby
CN111851959A (en) * 2020-07-07 2020-10-30 姜海东 Wooden floor assembly is with scribbling seam device based on whole wooden house
CN111851959B (en) * 2020-07-07 2021-12-07 台州佐岛机械有限公司 Wooden floor assembly is with scribbling seam device based on whole wooden house

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