CN214136625U - PC component processing equipment - Google Patents
PC component processing equipment Download PDFInfo
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- CN214136625U CN214136625U CN202023018668.9U CN202023018668U CN214136625U CN 214136625 U CN214136625 U CN 214136625U CN 202023018668 U CN202023018668 U CN 202023018668U CN 214136625 U CN214136625 U CN 214136625U
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Abstract
The application relates to a PC component processing equipment relates to the technical field of PC component production and processing, and it includes: a base; the plurality of groups of partition plates are arranged on the base at intervals and are mutually parallel; the end templates are respectively arranged at one end of the base, positioned between the adjacent partition plates and capable of sliding along the base; the side templates are detachably arranged at one ends of the partition plates and are arranged opposite to the end templates, and a closed square space is formed among the end templates, the adjacent partition plates and the side templates; and the driving device is arranged on the base and used for driving the end template to linearly move along the base. The production cycle of the PC component can be effectively shortened, and the production efficiency is improved.
Description
Technical Field
The application relates to the technical field of production and processing of PC components, in particular to PC component processing equipment.
Background
PC components, i.e. concrete pre-forms, are mostly used in prefabricated buildings, traditional PC components are large-area panels mostly used in standardized buildings, and traditional PC components are obviously not suitable for non-standardized buildings. Therefore, in order to apply the PC member to a non-standardized building, the PC member needs to be disassembled into strip-shaped slabs, and the slabs are assembled according to actual sizes during construction.
SUMMERY OF THE UTILITY MODEL
In order to improve the production efficiency of the PC component, the application provides PC component processing equipment, which adopts the following technical scheme:
a PC component processing apparatus comprising:
a base;
the plurality of groups of partition plates are arranged on the base at intervals and are mutually parallel;
the end templates are respectively arranged at one end of the base, positioned between the adjacent partition plates and capable of sliding along the base;
the side templates are detachably arranged at one ends of the partition plates and are arranged opposite to the end templates, and a closed square space is formed among the end templates, the adjacent partition plates and the side templates; and
and the driving device is arranged on the base and used for driving the end template to linearly move along the base.
Through adopting above-mentioned technical scheme, during the PC component processing, at first guarantee that the end form is located the one end of baffle, and the side form board seals the opening between the adjacent baffle, then transfers the steel reinforcement cage in the space between the adjacent baffle, concreting to wait for the concrete to solidify. After the concrete is solidified, the side templates are opened, the driving device drives the end templates to move, the end templates push the formed prefabricated members to move along the side surfaces of the base and the partition plates on the two sides of the base until the prefabricated members are separated from the base and pushed to a conveying line on one side of the base, and the prefabricated members move along the conveying line and enter the next processing procedure. A plurality of groups of partition plates are arranged on the base at intervals, and a plurality of independent processing areas are formed among the partition plates, so that the base is suitable for batch production; and slide the end template and set up on the base, open the side form board after the shaping, drive arrangement control end template motion, the drawing of patterns is easier, need not to carry out hoist and mount operation again, in batch production process, sets up the processing equipment in this application in one side of transportation line, will shape the prefab after the prefabrication shaping on unified propelling movement to the transportation line, directly carry out technology on next step, say from the whole manufacturing procedure of PC component, shortened production cycle, effectively improved production efficiency.
Optionally, the method further includes:
the fixing frame is arranged at one end of the base;
two guide posts are arranged and are arranged on the fixed frame, the upper ends of the two guide posts are hinged with the fixed frame, and the two ends of the side template are arranged on the corresponding guide posts in a sliding manner;
two groups of telescopic devices are hinged on the base, and the top ends of the telescopic devices are hinged with the other end of the guide pillar; and
and the power device is arranged on the fixed frame, is connected with the side template and is used for driving the side template to reciprocate along the guide pillar.
By adopting the technical scheme, when the side template needs to be closed, the power device drives the side template to move downwards along the guide post, after the side template moves to a set distance, the piston rod of the expansion device contracts and pulls the guide post to rotate towards one side of the partition plate until the side template is tightly attached to the end surface of the opening of the partition plate, and the opening between the adjacent partition plates is closed; the side formworks are required to be opened after concrete is poured and solidified and molded, at the moment, the piston rod of the telescopic device extends out to push the guide pillar to rotate outwards, the side formworks are separated from the partition boards, then the side formworks are controlled by the power device to move upwards along the guide pillar until openings of the adjacent partition boards are completely opened, and then demolding work can be carried out. In the whole process, the opening or closing process of the side template is divided into two actions through the mutual matching of the telescopic device and the power device. After the piston rod of the expansion device retracts, the lower end surface of the side template is attached to the upper surface of the base, and meanwhile, the side surface of the side template is tightly abutted to the opening end surface of the partition plate, so that the sealing property between the side template and the partition plate is enhanced; and simultaneously, the power device controls the side die plate to reciprocate along the guide pillar, and the lifting of the side die plate in the vertical direction can be realized, so that by adopting the mode, the automatic opening and closing of the side die plate are realized, and the sealing property between the side die plate and the partition plate is enhanced.
Optionally, the top of mount is rotated and is provided with the pivot, power device includes:
the chain wheel is fixedly arranged on the rotating shaft;
the chain is meshed with the chain wheel, and one end of the chain is fixedly connected with the side template after passing through the chain wheel downwards; and
the winch is arranged at the top of the fixing frame, and one end of the chain is connected with the winch.
By adopting the technical scheme, the length of the chain is changed when the winch works, so that the side die plate is controlled to move along the guide pillar, the lifting of the side die plate is realized, and the structure is simple and easy to realize.
Optionally, the power devices are provided with two groups, and the two groups are respectively located at two ends of the rotating shaft.
Through adopting above-mentioned technical scheme, through setting up two sets of power device, increased the effect point of force, the process that control side form board removed is more stable.
Optionally, a plurality of bearing seats are fixedly arranged on the fixing frame along the axis direction of the rotating shaft, and the rotating shaft is installed in the bearing seats.
Through adopting above-mentioned technical scheme, through setting up a plurality of bearing frames, the effective support of pivot has guaranteed pivot pivoted stability.
Optionally, a guide sleeve is fixed on the side template, and the guide sleeve is in sliding fit with the guide pillar.
Through adopting above-mentioned technical scheme, through the cooperation of guide pillar and uide bushing, the slip process of side form board is more stable.
Optionally, the driving device is a multi-stage hydraulic cylinder, and the top end of the multi-stage hydraulic cylinder is connected with the end template.
By adopting the technical scheme, the telescopic multi-stage hydraulic cylinder not only can save space, but also has enough thrust.
Optionally, a limiting convex rib is fixed at one end of the side surface of the partition plate, which is opposite to the side formwork, and is used for limiting the end formwork.
Through adopting above-mentioned technical scheme, when confirming end template initial position, with the side surface and the spacing bead laminating of end template, be convenient for fix a position fast, simultaneously, also prevent that end template from sliding to the outside of adjacent baffle.
In summary, the present application includes at least one of the following beneficial technical effects:
1. a plurality of groups of partition plates are arranged on the base at intervals, and a plurality of independent processing areas are formed among the partition plates, so that the base is suitable for batch production; and slide the end template and set up on the base, open the side form board after the shaping, drive arrangement control end template motion, the drawing of patterns is easier, need not to carry out hoist and mount operation again, in batch production process, sets up the processing equipment in this application in one side of transportation line, will shape the prefab after the prefabrication shaping on unified propelling movement to the transportation line, directly carry out technology on next step, say from the whole manufacturing procedure of PC component, shortened production cycle, effectively improved production efficiency.
2. The opening or closing process of the side template is divided into two actions through the mutual matching of the telescopic device and the power device. After the piston rod of the expansion device retracts, the lower end surface of the side template is attached to the upper surface of the base, and meanwhile, the side surface of the side template is tightly abutted to the opening end surface of the partition plate, so that the sealing property between the side template and the partition plate is enhanced; and simultaneously, the power device controls the side die plate to reciprocate along the guide pillar, and the lifting of the side die plate in the vertical direction can be realized, so that by adopting the mode, the automatic opening and closing of the side die plate are realized, and the sealing property between the side die plate and the partition plate is enhanced.
Drawings
FIG. 1 is a schematic diagram of an overall structure of a PC component processing device according to an embodiment of the present application.
Fig. 2 is a side view of fig. 1.
In the figure, 11, the base; 12. a partition plate; 13. an end template; 14. a sideform; 15. a guide sleeve; 16. a limiting convex rib; 17. a limiting ring; 2. a drive device; 31. a fixed mount; 32. a guide post; 33. a telescoping device; 34. a rotating shaft; 35. a sprocket; 36. a chain; 37. a winch; 38. and a bearing seat.
Detailed Description
The present application is described in further detail below with reference to the attached drawings.
Referring to fig. 1 and 2, a PC component processing apparatus disclosed in an embodiment of the present application includes a base 11, a partition 12, an end mold plate 13, and a side mold plate 14.
The lower surface of the base 11 is fixed with legs for supporting on a horizontal surface. A plurality of groups of partition plates 12 are arranged at intervals along the upper surface of the base 11 and are fixedly connected with the base 11, and the groups of partition plates 12 are parallel to each other and are vertical to the upper surface of the base 11; a plurality of groups of end templates 13 are arranged on the base 11 and are respectively positioned between the adjacent partition plates 12, and the lower end surface of each end template 13 is attached to the upper surface of the base 11 and can slide along the upper surface of the base 11; the sideform 14 is an integral block which is removably mounted at one end of the partition 12 parallel to the end form 13.
In the initial state, the end die plate 13 is located at one end of a channel formed by the adjacent partition plates 12, the end die plate 13, the partition plates 12 and the side die plates 14 form a closed square space, and the size of the square space is the size of the PC component to be processed. Together, base 11, spacer 12, end forms 13 and sideforms 14 comprise a mold for processing PC components.
The base 11 is further provided with a plurality of groups of driving devices 2, and the driving devices 2 correspond to the end templates 13 one by one and are used for controlling each group of end templates 13 to slide along the base 11.
When the PC component is processed, firstly, the end template 13 is ensured to be positioned at one end of the partition board 12, the side template 14 seals the opening between the adjacent partition boards 12, then a reinforcement cage is placed in the space between the adjacent partition boards 12, concrete is poured, and the concrete is waited to be solidified. After the concrete is solidified, the side templates 14 are opened, the driving device 2 drives the end templates 13 to move, the end templates 13 push the formed prefabricated members to move along the side surfaces of the base 11 and the partition plates 12 on the two sides of the base 11 until the prefabricated members are separated from the base 11 and pushed to a conveying line on one side of the base 11, and the prefabricated members move along the conveying line and enter the next processing procedure.
A plurality of groups of partition plates 12 are arranged on the base 11 at intervals, and a plurality of independent processing areas are formed among the partition plates 12, so that the method is suitable for batch production; and slide end die plate 13 and set up on base 11, open side form board 14 after the shaping, drive arrangement 2 control end die plate 13 motion, and the drawing of patterns is easier, need not to carry out hoist and mount operation again, in batch production process, set up the processing equipment in this application in one side of transportation line, after the prefabrication shaping with the unified propelling movement of shaping prefab to the transportation line on, directly carry out technology on next step, say from the whole manufacturing procedure of PC component, shortened production cycle, effectively improved production efficiency.
Referring to fig. 1 and 2, as a specific embodiment of the PC component processing apparatus disclosed in the embodiment of the present application, the driving device 2 is provided as a multi-stage hydraulic cylinder, and the extension and retraction of the multi-stage hydraulic cylinder not only saves space, but also has sufficient thrust.
Referring to fig. 1 and 2, as a specific implementation of the PC component processing apparatus disclosed in the embodiment of the present application, the base 11 is further provided with a mounting structure for mounting the sideform 14, which includes a fixed frame 31, a guide post 32, a telescopic device 33, and a power device. The fixing frame 31 is specifically a door-shaped frame, the lower end of the fixing frame 31 is fixedly connected with the upper surface of the base 11, and the fixing frame 31 is located at one end of the base 1; two guide posts 32 are arranged, the upper ends of the guide posts 32 are hinged with the upper end of the vertical part of the fixed frame 31, the lower ends of the guide posts fall downwards, and two ends of the side die plate 14 are arranged on the corresponding guide posts 32 in a sliding mode and can move along the axial direction of the guide posts 32; the telescopic device 33 can adopt a hydraulic cylinder, an electric cylinder or an air cylinder, etc., two groups of telescopic devices 33 are respectively positioned below the guide post 32, the tail part of the cylinder body is hinged with the lower surface of the base 11, the top end of the piston rod is hinged with the lower end part of the guide post 32, and the piston rod of the telescopic device 33 can push and pull the guide post 32 to rotate when being telescopic; the power unit is fixedly arranged on the fixed frame 31 and connected with the side formworks 14, and when the power unit works, the side formworks 14 can be controlled to slide along the guide posts 32.
When the side die plate 14 needs to be closed, the power device drives the side die plate 14 to move downwards along the guide post 32, after the side die plate 14 moves to a set distance, the piston rod of the expansion device 33 contracts, the guide post 32 is pulled to rotate towards one side of the partition plate 12 until the side die plate 14 is tightly attached to the opening end face of the partition plate 12, and an opening between the adjacent partition plates 12 is sealed; after concrete is poured and solidified for molding, the side formworks 14 need to be opened, at the moment, the piston rods of the telescopic devices 33 extend out to push the guide pillars 32 to rotate outwards, the side formworks 14 are separated from the partition plates 12, then the power devices control the side formworks 14 to move upwards along the guide pillars 32 until the openings of the adjacent partition plates 12 are completely opened, and then demolding operation can be carried out.
In the whole process, the opening or closing process of the side formwork 14 is divided into two actions through the mutual matching of the telescopic device 33 and the power device. After the piston rod of the expansion device 33 retracts, the lower end surface of the side template 14 is attached to the upper surface of the base 11, and meanwhile, the side surface of the side template 14 is tightly abutted to the opening end surface of the partition plate 12, so that the sealing performance between the side template 14 and the partition plate 12 is enhanced; meanwhile, the power device controls the side die plates 14 to reciprocate along the guide posts 32, and the side die plates 14 can be lifted in the vertical direction, so that by adopting the mode, the side die plates 14 are automatically opened and closed, and the sealing performance between the side die plates 14 and the partition plate 12 is enhanced.
Referring to fig. 1 and 2, as a specific implementation manner of the PC component processing apparatus disclosed in the embodiment of the present application, the power device includes a chain wheel 35, a chain 36 and a winding engine 37, a rotating shaft 34 is rotatably disposed on the top of the fixed frame 31, the chain wheel 35 is fixedly disposed on the rotating shaft 34, the winding engine 37 is fixed on the top of the fixed frame 31, the chain 36 is meshed with the chain wheel 35, one end of the chain 36 is connected with the winding engine 37, and the other end of the chain 36 bypasses the chain wheel 35 downwards and is fixedly connected with the side form 14.
The winch 37 changes the length of the chain 36 when in operation, so as to control the sideform 14 to move along the guide post 32, realize the lifting of the sideform 14, and have simple structure and easy realization.
Furthermore, two groups of power devices are respectively arranged at two ends of the rotating shaft 34, so that the force action points are increased, and the process of controlling the movement of the side die plate 14 is more stable.
Referring to fig. 1 and 2, as a specific implementation manner of the PC component processing apparatus disclosed in the embodiment of the present application, a plurality of bearing seats 38 are fixedly disposed on a fixing frame 31, axes of the plurality of bearing seats 38 are located on a straight line, and a rotating shaft 34 is rotatably disposed in the bearing seats 38. By providing a plurality of bearing seats 38, the rotating shaft 34 is effectively supported, and the stability of rotation of the rotating shaft 34 is ensured.
Referring to fig. 1 and 2, as a specific implementation of the PC component processing apparatus disclosed in the embodiment of the present application, guide sleeves 15 are fixed at two ends of a side surface of a sideform 14, and the guide sleeves 15 are slidably fitted with guide posts 32, specifically, in order to enhance stability, two guide sleeves 15 are provided for each guide post 32, and the sliding process of the sideform 14 is more stable through the fitting of the guide posts 32 with the guide sleeves 15.
Meanwhile, a limit ring 17 is fixed at the lower end of the guide post 32, and when the guide sleeve 15 at the lower part of the side die plate 14 is abutted against the limit ring 17, the side die plate 14 is just abutted against the upper surface of the base 11.
Referring to fig. 1 and 2, as a specific implementation manner of the PC component processing apparatus disclosed in the embodiment of the present application, a plurality of partition plates 12 are each fixed with a limiting rib 16 on a surface on a side opposite to the partition plate 12, and the limiting ribs 16 are located at an end of the partition plate 12 opposite to the side mold plate 14. The limiting convex ribs 16 mainly have a positioning function, and when the initial position of the end template 13 is determined, the side surfaces of the end template 13 are attached to the limiting convex ribs 16, so that the end template 13 is convenient to position quickly, and meanwhile, the end template 13 is prevented from sliding to the outside of the adjacent partition plate 12.
The embodiments of the present invention are preferred embodiments of the present application, and the scope of protection of the present application is not limited by the embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (8)
1. A PC component processing apparatus, comprising:
a base (11);
a plurality of groups of partition plates (12) which are arranged on the base (11) at intervals and are parallel to each other;
a plurality of groups of end templates (13) which are respectively arranged at one end of the base (11), are positioned between the adjacent partition plates (12) and can slide along the base (11);
the side die plate (14) is detachably arranged at one end of the partition plate (12) and is arranged opposite to the end die plate (13), and a closed square space is formed among the end die plate (13), the adjacent partition plate (12) and the side die plate (14); and
and the driving device (2) is arranged on the base (11) and is used for driving the end template (13) to linearly move along the base (11).
2. The PC component processing apparatus of claim 1, further comprising:
a fixed mount (31) provided at one end of the base (11);
two guide posts (32) are arranged and are arranged on the fixed frame (31), the upper ends of the two guide posts are hinged with the fixed frame (31), and the two ends of the side die plate (14) are arranged on the corresponding guide posts (32) in a sliding manner;
two groups of telescopic devices (33) are hinged on the base (11), and the top ends of the telescopic devices (33) are hinged with the other end of the guide post (32); and
and the power device is arranged on the fixed frame (31), is connected with the side die plate (14) and is used for driving the side die plate (14) to reciprocate along the guide post (32).
3. PC component processing plant according to claim 2, characterised in that said fixed frame (31) is provided with a rotating shaft (34) in rotation at the top, said power means comprising:
a chain wheel (35) fixedly arranged on the rotating shaft (34);
the chain (36) is meshed with the chain wheel (35), and one end of the chain is wound around the chain wheel (35) downwards and then is fixedly connected with the side die plate (14); and
and the winch (37) is arranged at the top of the fixed frame (31), and one end of the chain (36) is connected with the winch (37).
4. The PC component processing apparatus of claim 3, wherein: the power devices are provided with two groups and are respectively positioned at two ends of the rotating shaft (34).
5. The PC component processing apparatus of claim 3, wherein: the fixed frame (31) is fixedly provided with a plurality of bearing seats (38) along the axial direction of the rotating shaft (34), and the rotating shaft (34) is arranged in the bearing seats (38).
6. The PC component processing apparatus of claim 2 wherein: and a guide sleeve (15) is fixed on the side die plate (14), and the guide sleeve (15) is in sliding fit with the guide column (32).
7. The PC component processing apparatus of claim 1 wherein: the driving device (2) is a multi-stage hydraulic cylinder, and the top end of the multi-stage hydraulic cylinder is connected with the end template (13).
8. The PC component processing apparatus as recited in any one of claims 1-7, wherein: and a limiting convex rib (16) is fixed at one end of the side surface of the partition plate (12) opposite to the side formwork (14) and used for limiting the end formwork (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023018668.9U CN214136625U (en) | 2020-12-15 | 2020-12-15 | PC component processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023018668.9U CN214136625U (en) | 2020-12-15 | 2020-12-15 | PC component processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214136625U true CN214136625U (en) | 2021-09-07 |
Family
ID=77587256
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023018668.9U Active CN214136625U (en) | 2020-12-15 | 2020-12-15 | PC component processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214136625U (en) |
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2020
- 2020-12-15 CN CN202023018668.9U patent/CN214136625U/en active Active
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