CN214110559U

CN214110559U - Processing equipment of full palm fiber mattress

Info

Publication number: CN214110559U
Application number: CN202022018398.5U
Authority: CN
Inventors: 陈良顺; 陈凌凯; 邓波
Original assignee: Shaanxi Hanfeng Guyun Traditional Craft Development Co ltd
Current assignee: Shaanxi Hanfeng Guyun Traditional Craft Development Co ltd
Priority date: 2020-09-15
Filing date: 2020-09-15
Publication date: 2021-09-03
Anticipated expiration: 2030-09-15

Abstract

A processing device of a full palm mattress comprises a workbench, a first supporting plate, a second supporting plate, a sliding plate, a first rotating shaft, a first gear, a second rotating shaft, a third gear, a fourth gear, a third rotating shaft, a rack and a controller; the first supporting plate is arranged on the workbench; the second supporting plate is arranged at the top of the first supporting plate, the bottom of the second supporting plate is provided with an electric telescopic rod, and the bottom of the electric telescopic rod is provided with a box body; the sliding plate is arranged on the inner wall of the box body in a sliding manner; a cutting disc is arranged on the first rotating shaft; the first gear is connected with the first rotating shaft key; the second gear and the third gear are connected with a second rotating shaft key; the fourth gear is connected with the third rotating shaft key; a first pressure sensor and a second pressure sensor are respectively arranged on the first mounting plate and the second mounting plate; the controller is arranged on the workbench. The utility model discloses in, improved the precision of cutting, the power of cutting and removal function simultaneously is provided by power device, has practiced thrift the energy.

Description

Processing equipment of full palm fiber mattress

Technical Field

The utility model relates to a mattress processing equipment technical field especially relates to a processing equipment of full mountain palm mattress.

Background

The palm fiber mattress is a household mattress made of 100% pure natural palm fibers. The mattress is smooth, breathable, quiet, silent and lasting in elasticity, and the body and mind are relaxed through the elasticity of the plant material, so that the mattress has the greatest advantages of being green and environment-friendly and beneficial to human health. The palm fiber mattress enters a vulcanizing system in a vulcanizing tank in the processing process to be vulcanized and shaped at a high temperature and a high pressure terminal, and then is cut into finished products according to required specifications so as to meet the requirements of customers. Current mountain palm mattress cutting equipment leads to the mattress to warp easily in cutting process from the one side to the opposite side cutting of mattress, and cutting part and moving part need two sets of power device to drive respectively, and energy resource consumption is great.

SUMMERY OF THE UTILITY MODEL

Objects of the invention

For solving the technical problem who exists among the background art, the utility model provides a processing equipment of full mountain palm mattress guarantees the fixed of mountain palm mattress in the cutting to improve the precision of cutting, cut simultaneously and remove the power of function and provide by power device, practiced thrift the energy.

(II) technical scheme

The utility model provides a processing device of a full palm mattress, which comprises a workbench, a cutting plate, a conveying line, a first supporting plate, a second supporting plate, a sliding plate, a power device, a first rotating shaft, a first gear, a second rotating shaft, a third gear, a fourth gear, a third rotating shaft, a rack and a controller;

the cutting plate is longitudinally arranged at the top of the workbench, a longitudinal cutting groove is formed in the cutting plate, and an opening is formed in the upper end face of the cutting plate by the cutting groove; the conveying lines are transversely arranged at the top of the workbench, and two groups of conveying lines are arranged and are symmetrical about the cutting plate; the first supporting plates are vertically arranged on the workbench, two groups of the first supporting plates are arranged, and the two groups of the first supporting plates are respectively positioned at two longitudinal sides of the cutting plate and are symmetrical relative to the cutting plate; the second supporting plates are horizontally arranged at the tops of the two groups of first supporting plates, the bottom of each second supporting plate is provided with a vertical electric telescopic rod, the bottom of each electric telescopic rod is provided with a box body, the bottom of each box body is provided with an opening, and the box bodies are positioned above the cutting plates; the sliding plate is arranged on the inner wall of the box body in a sliding mode, and the sliding direction is horizontal and longitudinal; the power device is arranged on the sliding plate and is in transmission connection with the first rotating shaft; the first rotating shaft is horizontally and longitudinally arranged, a cutting disc is arranged on the first rotating shaft, and the cutting disc is inserted into the cutting groove; the first gear is in key connection with the first rotating shaft and is meshed with the second gear, and the diameter of the first gear is smaller than that of the second gear; the second gear is connected with the second rotating shaft key; the second rotating shaft is rotatably arranged on the sliding plate; the third gear is connected with the second rotating shaft key, the third gear is positioned between the second gear and the sliding plate, the diameter of the third gear is smaller than that of the second gear, and the third gear is meshed with the fourth gear; the fourth gear is in key connection with the third rotating shaft, the diameter of the fourth gear is larger than that of the third gear, and the fourth gear is meshed with the rack; the third rotating shaft is rotatably arranged on the sliding plate and is parallel to the first rotating shaft; the rack is horizontally arranged on the inner wall of the box body, the tooth surface of the rack faces upwards, and the rack is positioned below the fourth gear;

the inner walls of two longitudinally opposite sides of the box body are respectively provided with a first mounting plate and a second mounting plate, the end surface of the first mounting plate facing the sliding plate is provided with a first pressure sensor, and the end surface of the second mounting plate facing the sliding plate is provided with a second pressure sensor; the controller sets up on the workstation, and the controller is connected with the equal signal transmission of first pressure sensor and second pressure sensor, and the controller is connected with electric telescopic handle and the equal control of power device.

Preferably, the inner side surface of the box body is provided with a horizontal and longitudinal dovetail groove, and the end surface of the sliding plate facing the dovetail groove is provided with a dovetail-shaped bulge which is inserted into the dovetail groove in a matching way.

Preferably, the conveying line is a roller conveying line.

Preferably, the cutting plate is a metal plate.

Preferably, a vertical limiting groove is formed in the first supporting plate, a limiting rod is arranged on the end face, facing the first supporting plate, of the box body, and the limiting rod penetrates through the limiting groove in a matched mode.

Preferably, the bottom of the box body is provided with a cushion pad.

The above technical scheme of the utility model has following profitable technological effect: the fixing of the palm fiber mattress is ensured in the cutting process, so that the cutting precision is improved, and meanwhile, the power of the cutting and moving functions is provided by a power device, so that the energy is saved.

Drawings

Fig. 1 is a schematic structural view of the processing equipment of the full palm fiber mattress provided by the utility model.

Fig. 2 is a sectional view of the whole palm mattress processing device of the utility model from A to A.

Fig. 3 is an enlarged schematic view of the processing equipment of the whole palm mattress of the utility model at the position B.

Reference numerals: 1. a work table; 2. cutting the board; 3. cutting the groove; 4. a conveying line; 5. a first support plate; 6. a second support plate; 7. an electric telescopic rod; 8. a box body; 9. a slide plate; 10. a power plant; 11. a first rotating shaft; 12. cutting the disc; 13. a first gear; 14. a second gear; 15. a second rotating shaft; 16. a third gear; 17. a fourth gear; 18. a third rotating shaft; 19. a rack; 20. a first mounting plate; 21. a first pressure sensor; 22. a second mounting plate; 23. a second pressure sensor; 24. a controller; 25. a limiting groove; 26. a limiting rod; 27. a cushion pad.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the description is intended to be illustrative only and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.

As shown in fig. 1-3, the utility model provides a processing equipment of full mountain palm mattress, including workstation 1, cutting board 2, transfer chain 4, first backup pad 5, second backup pad 6, slide 9, power device 10, first axis of rotation 11, first gear 13, second gear 14, second axis of rotation 15, third gear 16, fourth gear 17, third axis of rotation 18, rack 19 and controller 24;

the cutting plate 2 is longitudinally arranged at the top of the workbench 1, a longitudinal cutting groove 3 is formed in the cutting plate 2, and an opening is formed in the upper end face of the cutting plate 2 by the cutting groove 3; the conveying lines 4 are transversely arranged at the top of the workbench 1, two groups of conveying lines 4 are arranged, and the two groups of conveying lines 4 are symmetrical about the cutting plate 2; the first supporting plates 5 are vertically arranged on the workbench 1, two groups of the first supporting plates 5 are arranged, and the two groups of the first supporting plates 5 are respectively positioned at two longitudinal sides of the cutting plate 2 and are symmetrical relative to the cutting plate 2; the second supporting plates 6 are horizontally arranged at the tops of the two groups of first supporting plates 5, the bottom of each second supporting plate 6 is provided with a vertical electric telescopic rod 7, the bottom of each electric telescopic rod 7 is provided with a box body 8, the bottom of each box body 8 is opened, and each box body 8 is positioned above the corresponding cutting plate 2; the sliding plate 9 is arranged on the inner wall of the box body 8 in a sliding way, and the sliding direction is horizontal and longitudinal; the power device 10 is arranged on the sliding plate 9, and the power device 10 is in transmission connection with the first rotating shaft 11; the first rotating shaft 11 is horizontally and longitudinally arranged, the cutting disc 12 is arranged on the first rotating shaft 11, and the cutting disc 12 is inserted into the cutting groove 3; the first gear 13 is in key connection with the first rotating shaft 11, the first gear 13 is meshed with the second gear 14, and the diameter of the first gear 13 is smaller than that of the second gear 14; the second gear 14 is keyed to a second rotary shaft 15; the second rotating shaft 15 is rotatably arranged on the sliding plate 9; the third gear 16 is in key connection with the second rotating shaft 15, the third gear 16 is positioned between the second gear 14 and the sliding plate 9, the diameter of the third gear 16 is smaller than that of the second gear 14, and the third gear 16 is meshed with the fourth gear 17; the fourth gear 17 is in key connection with the third rotating shaft 18, the diameter of the fourth gear 17 is larger than that of the third gear 16, and the fourth gear 17 is meshed with the rack 19; the third rotating shaft 18 is rotatably arranged on the sliding plate 9, and the third rotating shaft 18 is parallel to the first rotating shaft 11; the rack 19 is horizontally arranged on the inner wall of the box body 8, the tooth surface of the rack 19 faces upwards, and the rack 19 is positioned below the fourth gear 17;

a first mounting plate 20 and a second mounting plate 22 are respectively arranged on the inner walls of two opposite longitudinal sides of the box body 8, a first pressure sensor 21 is arranged on the end surface of the first mounting plate 20 facing the sliding plate 9, and a second pressure sensor 23 is arranged on the end surface of the second mounting plate 22 facing the sliding plate 9; the controller 24 is arranged on the workbench 1, the controller 24 is in signal transmission connection with the first pressure sensor 21 and the second pressure sensor 23, and the controller 24 is in control connection with the electric telescopic rod 7 and the power device 10.

In the utility model, the power device 10 is started to drive the cutting disc 12 to rotate rapidly, the electric telescopic rod 7 is extended to press the box body 8 on the palm mattress, the power device 10 drives the cutting disc 12 to rotate and simultaneously drives the first gear 13 to rotate through the first rotating shaft 11, the first gear 13 drives the fourth gear 17 to rotate through the second gear 14, the second rotating shaft 15 and the third gear 16, the fourth gear 17 rotates to move on the rack 19, the fourth gear 17 drives the sliding plate 9 to move through the third rotating shaft 18, the sliding plate 9 drives the cutting disc 12 to cut the palm mattress through the power device 10 and the first rotating shaft 11, when the sliding plate 9 moves to contact with the first pressure sensor 21, the power device 10 rotates reversely to make the sliding plate 9 move reversely, when the sliding plate 9 moves to contact with the second pressure sensor 23, the power device 10 changes the steering again to make the sliding plate 9 move, slide 9 needs contact first pressure sensor 21 and second pressure sensor 23 respectively once in proper order among a cutting process, and the cutting process is because 8 bottoms of box body press on the mountain palm mattress all the time, has guaranteed the rigidity of mattress to the precision of cutting has been ensured, then electric telescopic handle 7 shrink takes box body 8 back to initial position, and box body 8 relieves the compressing tightly to the mountain palm mattress, and under the drive of transfer chain 4, the mountain palm mattress continues to move, and the cutting is next time up to beginning. The utility model discloses in, guaranteed the fixed of palm mattress in the cutting to improve the precision of cutting, the power of cutting simultaneously and removal function is provided by power device 10, has practiced thrift the energy.

In an optional embodiment, a horizontal and longitudinal dovetail groove is formed in the inner side surface of the box body 8, a dovetail-shaped protrusion is arranged on the end surface, facing the dovetail groove, of the sliding plate 9, and the protrusion is inserted into the dovetail groove in a matched mode; simple structure guarantees that slide 9 can not drop when gliding.

In an alternative embodiment, the conveyor line 4 is a roller conveyor line; simple structure, the cost is lower, and transport stability is strong.

In an alternative embodiment, the cutting plate 2 is a metal plate, which improves the service life.

In an alternative embodiment, a vertical limit groove 25 is formed in the first support plate 5, a limit rod 26 is arranged on the end surface of the box body 8 facing the first support plate 5, and the limit rod 26 is matched to penetrate through the limit groove 25; the stability of the box body 8 in the up-and-down moving process is improved.

In an alternative embodiment, the bottom of the box 8 is provided with a cushion 27; the collision between the bottom of the box body 8 and the cutting board 2 is buffered.

It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.

Claims

1. The processing equipment of the full palm mattress is characterized by comprising a workbench (1), a cutting plate (2), a conveying line (4), a first supporting plate (5), a second supporting plate (6), a sliding plate (9), a power device (10), a first rotating shaft (11), a first gear (13), a second gear (14), a second rotating shaft (15), a third gear (16), a fourth gear (17), a third rotating shaft (18), a rack (19) and a controller (24);

the cutting plate (2) is longitudinally arranged at the top of the workbench (1), a longitudinal cutting groove (3) is formed in the cutting plate (2), and an opening is formed in the upper end face of the cutting plate (2) by the cutting groove (3); the conveying lines (4) are transversely arranged at the top of the workbench (1), two groups of conveying lines (4) are arranged, and the two groups of conveying lines (4) are symmetrical about the cutting plate (2); the first supporting plates (5) are vertically arranged on the workbench (1), two groups of the first supporting plates (5) are arranged, and the two groups of the first supporting plates (5) are respectively positioned at two longitudinal sides of the cutting plate (2) and are symmetrical about the cutting plate (2); the second supporting plates (6) are horizontally arranged at the tops of the two groups of first supporting plates (5), the bottom of each second supporting plate (6) is provided with a vertical electric telescopic rod (7), the bottom of each electric telescopic rod (7) is provided with a box body (8), the bottom of each box body (8) is provided with an opening, and each box body (8) is positioned above the corresponding cutting plate (2); the sliding plate (9) is arranged on the inner wall of the box body (8) in a sliding manner, and the sliding direction is horizontal and longitudinal; the power device (10) is arranged on the sliding plate (9), and the power device (10) is in transmission connection with the first rotating shaft (11); the first rotating shaft (11) is horizontally and longitudinally arranged, a cutting disc (12) is arranged on the first rotating shaft (11), and the cutting disc (12) is inserted into the cutting groove (3); the first gear (13) is in key connection with the first rotating shaft (11), the first gear (13) is meshed with the second gear (14), and the diameter of the first gear (13) is smaller than that of the second gear (14); the second gear (14) is connected with a second rotating shaft (15) in a key mode; the second rotating shaft (15) is rotatably arranged on the sliding plate (9); the third gear (16) is in key connection with the second rotating shaft (15), the third gear (16) is positioned between the second gear (14) and the sliding plate (9), the diameter of the third gear (16) is smaller than that of the second gear (14), and the third gear (16) is meshed with the fourth gear (17); the fourth gear (17) is in key connection with the third rotating shaft (18), the diameter of the fourth gear (17) is larger than that of the third gear (16), and the fourth gear (17) is meshed with the rack (19); the third rotating shaft (18) is rotatably arranged on the sliding plate (9), and the third rotating shaft (18) is parallel to the first rotating shaft (11); the rack (19) is horizontally arranged on the inner wall of the box body (8), the tooth surface of the rack (19) faces upwards, and the rack (19) is positioned below the fourth gear (17);

a first mounting plate (20) and a second mounting plate (22) are respectively arranged on the inner walls of two longitudinally opposite sides of the box body (8), a first pressure sensor (21) is arranged on the end face, facing the sliding plate (9), of the first mounting plate (20), and a second pressure sensor (23) is arranged on the end face, facing the sliding plate (9), of the second mounting plate (22); the controller (24) is arranged on the workbench (1), the controller (24) is in signal transmission connection with the first pressure sensor (21) and the second pressure sensor (23), and the controller (24) is in control connection with the electric telescopic rod (7) and the power device (10).

2. The processing equipment of the full palm fiber mattress according to claim 1, wherein the inner side surface of the box body (8) is provided with a horizontal and longitudinal dovetail groove, and the end surface of the sliding plate (9) facing the dovetail groove is provided with a dovetail-shaped bulge which is inserted into the dovetail groove in a matching way.

3. The processing equipment of the full palm fiber mattress according to claim 1, wherein the conveying line (4) is a roller conveying line.

4. The processing equipment of the full arenga engleri mattress according to claim 1, characterized in that the cutting plate (2) is a metal plate.

5. The processing equipment of the full arenga engleri mattress according to claim 1, characterized in that the first supporting plate (5) is provided with a vertical limiting groove (25), the end surface of the box body (8) facing the first supporting plate (5) is provided with a limiting rod (26), and the limiting rod (26) is matched to pass through the limiting groove (25).

6. The processing equipment of the full arenga engleri mattress according to claim 1, characterized in that the bottom of the box body (8) is provided with a cushion (27).