CN214107906U

CN214107906U - Cylindrical battery sorting machine with high sorting efficiency

Info

Publication number: CN214107906U
Application number: CN202022184898.6U
Authority: CN
Inventors: 韩小勇
Original assignee: Suzhou Haiwa Electronics Technology Co ltd
Current assignee: Suzhou Haiwa Electronics Technology Co ltd
Priority date: 2020-09-29
Filing date: 2020-09-29
Publication date: 2021-09-03
Anticipated expiration: 2030-09-29

Abstract

The utility model discloses a cylindrical battery separator with high separation efficiency, which comprises a separator body, wherein a control system is arranged above the separator body, a display screen is arranged on the outer wall of the control system, a door body is arranged on the front surface wall of the separator body, a feeding mechanism is arranged above the other side of the separator body, and a feeding channel is arranged inside the feeding mechanism; this efficient cylinder battery separator of separation is through setting up first push cylinder, the pay-off swiveling wheel, the baffle, the second push cylinder, the ejector pad, prevent blockking up the effect when realizing cylinder battery separation very effectively, with this patency that ensures cylinder battery separation, thereby improve the separation progress, through setting up the through-hole, first test needle, the second test needle, the third push cylinder, can reach the high standard that cylinder battery detected the separation, the reinspection rate of cylinder battery has been reduced, and the processing demand of cylinder battery production has been improved.

Description

Cylindrical battery sorting machine with high sorting efficiency

Technical Field

The utility model relates to a cylinder battery processing technology field specifically is a cylinder battery sorter that separation efficiency is high.

Background

Along with the cylinder battery uses more and more high in people's life, the form of cylinder battery is also more and more various, and the resistance isoparametric of different cylinder batteries can have the difference, consequently needs cylinder battery sorter to select separately the test to the cylinder battery. The cylindrical batteries need to be sorted and arranged in the production and processing process, and then the electric property detection is carried out on the arranged battery packs, so that the battery cells are sorted.

The prior art has the following defects or problems:

1. when the existing cylindrical battery sorting machine is used for sorting, due to the fact that the sorting machine is single in function and poor in sorting quality, the process of sorting batteries is prone to being blocked, and sorting efficiency of the cylindrical batteries is seriously affected.

2. When traditional sorter carries out cylinder battery detection again, it is lower to detect the precision, can not sieve the not up to standard cylinder battery of external diameter parameter effectively, and the reinspection rate is high, greatly increased the defective rate of battery, be difficult to satisfy the production and processing demand of battery.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to prior art's weak point, provide a cylinder battery sorter that separation efficiency is high, solve the problem of mentioning in the background art.

In order to achieve the above object, the utility model provides a following technical scheme: a cylindrical battery separator with high separation efficiency comprises a separator body, wherein a control system is arranged on the lateral upper side of the separator body, a display screen is arranged on the outer surface wall of the control system, a door body is arranged on the front surface wall of the separator body, a feeding mechanism is arranged on the other side of the separator body, a feeding channel is arranged in the feeding mechanism, a first push cylinder is arranged on one side of the outlet end of the feeding channel, which is close to the outer surface wall of the separator body, a first inclined plate is arranged below the feeding channel, a feeding rotating wheel is arranged on the right side of the first inclined plate, an annular baffle is arranged outside the feeding rotating wheel, a second inclined plate is arranged on one side of the annular baffle, a baffle is arranged on one side of the second inclined plate, a second push cylinder is arranged on one side surface wall of the baffle, and the end shaft of the second push cylinder is, a conveying mechanism is arranged below the baffle plate, driving rollers are arranged on two sides of the conveying mechanism, the surface wall of the driving roller is provided with a conveying belt, the conveying belt is provided with a battery jar, the interior of the battery jar is provided with a through hole, the inner wall of the crack of the conveying belt close to the machine body is provided with a sorting frame, the upper surface wall of the sorting frame is provided with a microprocessor, a first test needle is arranged on one side of the microprocessor, a second test needle is arranged on the lower surface wall of the sorting frame, a third pushing cylinder is arranged at the rear end of the machine body, the end shaft of the third pushing cylinder is connected with the piston rod and extends into the battery jar, the other side of the battery jar is provided with a slide way, the bottom of the slide way is provided with a defective product box, a third inclined plate is arranged below the side of the conveying belt, and a qualified collecting box is arranged outside the third inclined plate extending to the machine body.

As the utility model discloses an optimal technical scheme, the shape of display screen is the rectangle, display screen and control system electric connection, control system's table wall one side has seted up the pilot lamp, the shape of pilot lamp is circular, and quantity is three groups.

As the utility model discloses a preferred technical scheme, the shape of the door body is the rectangle, the handle has been seted up to one side of the door body, the shape of handle comprises rectangle and semi-circle.

As the utility model discloses an preferred technical scheme, the shape of first swash plate is oblique rectangle, through the end axle swing joint of first promotion cylinder between the discharge gate of first swash plate and pay-off passageway.

As the utility model discloses a preferred technical scheme, the shape of pay-off swiveling wheel is the gear form, and the outer tooth's socket of pay-off swiveling wheel is a plurality of groups, the pay-off swiveling wheel is connected with the external reduction gear electricity, annular baffle's quantity is two sets of, and with the outside symmetric distribution of pay-off swiveling wheel, the shape of second swash plate is the rectangle, and arranges annular baffle's one side in.

As the utility model discloses an optimal technical scheme, the shape of baffle for erecting the rectangle, and with the second swash plate between form the discharge gate, the second promotes the dead axle and the ejector pad fixed connection of cylinder, ejector pad and discharge gate swing joint.

As the utility model discloses an optimal technical scheme, the quantity of driving roller is two sets of, and is connected with external drive device, the shape of battery jar is half oval form, and quantity is a plurality of groups, the quantity of through-hole is a plurality of groups, and is two sets of the through-hole is with a set of battery jar formula structure as an organic whole, the shape of sorting frame is the U-shaped, the sense terminal of first test needle, second test needle respectively with a set of the through-hole is corresponding, first test needle, second test needle and microprocessor electric connection.

As the utility model discloses an optimal technical scheme, the shape of sorting rack is the U nature, microprocessor and third promotion cylinder control electric connection, third promotion cylinder's dead axle and piston rod fixed connection, swing joint in piston rod and the battery jar, the slide is concave rectangle, the corresponding department of piston rod is arranged in to the slide, the slide communicates with each other with substandard product incasement chamber, conveying mechanism's side below is arranged in to the third swash plate, the third swash plate communicates with each other with qualified collecting box inner chamber.

Compared with the prior art, the utility model provides a cylinder battery sorter that separation efficiency is high possesses following beneficial effect:

1. the cylindrical battery separator with high separation efficiency is characterized in that a first pushing cylinder, a feeding rotating wheel, a baffle, a second pushing cylinder and a pushing block are arranged, when a separator body is used, a cylindrical battery can be placed into a feeding channel, the cylindrical battery falls onto a first inclined plate through the bottom end of the feeding channel, the cylindrical battery can be ejected out through driving the first pushing cylinder by an end shaft of the first pushing cylinder so as to prevent the cylindrical battery from being accumulated in a feeding mechanism, then the cylindrical battery can roll into the feeding rotating wheel along the first inclined plate, the separation efficiency of cylindrical battery conveying is ensured through an external speed reducer, meanwhile, the cylindrical battery can be prevented from falling under the action of the annular baffle, when the cylindrical battery is rolled out of the second inclined plate and placed at a crack between the second inclined plate and the baffle, the pushing block is driven to be driven to push in a reciprocating manner through the second pushing cylinder, and the anti-blocking effect during separation of the cylindrical battery can be further realized, the smoothness of the cylindrical battery sorting is guaranteed, and therefore the sorting progress is improved.

2. The cylindrical battery separator with high separation efficiency is characterized in that through the arrangement of the through hole, the first test needle, the second test needle and the third push cylinder, when a separator body is used, when a cylindrical battery falls into a battery groove, the cylindrical battery can be conveyed and separated through the driving of the driving roller, when the cylindrical battery is conveyed to the lower part of a separation frame, the outer diameter parameter of the cylindrical battery can be measured through the through hole by the first test needle and the second test needle, signals are transmitted into the microprocessor, when the microprocessor carries out analysis processing according to preset cylindrical battery parameters, the microprocessor starts the third push cylinder to detect the cylindrical battery which does not reach the standard, the end shaft of the third push cylinder controls the piston rod to stretch, the cylindrical battery arranged in the battery groove is pushed into a slide way and collected by a defective box, the cylindrical battery which reaches the standard can be detected and can be conveyed continuously through the conveying belt, and the battery falls on the third inclined plate under the action of gravity of the cylindrical battery and cannot roll into the qualified collection box. Through the arrangement, the high standard of cylindrical battery detection and separation can be achieved, the rechecking rate of the cylindrical battery is reduced, and the processing requirement of cylindrical battery production is improved.

Drawings

FIG. 1 is a schematic view of the overall appearance structure of the present invention;

FIG. 2 is a sectional view of the machine body of the present invention;

FIG. 3 is a schematic view of the conveyor belt structure of the present invention;

fig. 4 is a side view of the sorting frame of the present invention.

In the figure: 1. a body; 2. a control system; 3. a display screen; 4. a door body; 5. a feeding mechanism; 6. a feed channel; 7. a first push cylinder; 8. a first sloping plate; 9. a feeding rotating wheel; 10. An annular baffle; 11. a second swash plate; 12. a baffle plate; 13. a second push cylinder; 14. a push block; 15. a conveying mechanism; 16. a driving roller; 17. a conveyor belt; 18. a battery case; 19. a through hole; 20. a sorting rack; 21. a microprocessor; 22. a first test pin; 23. a second test pin; 24. a third push cylinder; 25. a piston rod; 26. a slideway; 27. a defective product box; 28. a third sloping plate; 29. and (5) a qualified collection box.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, in this embodiment: the utility model provides a cylinder battery sorter that separation efficiency is high which characterized in that: comprises a machine body 1, a control system 2 is arranged above the side of the machine body 1, a display screen 3 is arranged on the outer surface wall of the control system 2, a door body 4 is arranged on the front surface wall of the machine body 1, a feeding mechanism 5 is arranged above the other side of the machine body 1, a feeding channel 6 is arranged inside the feeding mechanism 5, a first pushing cylinder 7 is arranged on the outer surface wall of the outlet end side of the feeding channel 6 close to the machine body 1, a first inclined plate 8 is arranged below the feeding channel 6, a feeding rotating wheel 9 is arranged below the right side of the first inclined plate 8, an annular baffle plate 10 is arranged outside the feeding rotating wheel 9, a second inclined plate 11 is arranged on one side below the annular baffle plate 10, a baffle plate 12 is arranged on one side of the second inclined plate 11, a second pushing cylinder 13 is arranged on one surface wall of the baffle plate 12, an end shaft of the second pushing cylinder 13 is connected with a push block 14, and a conveying mechanism 15 is arranged below the baffle plate 12, the conveying mechanism 15 is provided with driving rollers 16 on two sides, a conveying belt 17 is arranged on the surface wall of the driving rollers 16, a battery jar 18 is arranged on the conveying belt 17, a through hole 19 is formed in the battery jar 18, a separation frame 20 is arranged on the inner wall, close to the machine body 1, of a crack of the conveying belt 17, a microprocessor 21 is arranged on the upper surface wall of the separation frame 20, a first testing needle 22 is arranged on one side of the microprocessor 21, a second testing needle 23 is arranged on the lower surface wall of the separation frame 20, a third pushing cylinder 24 is arranged at the rear end of the machine body 1, the end shaft of the third pushing cylinder 24 is connected with a piston rod 25 and extends into the battery jar 18, a slide way 26 is arranged on the other side of the battery jar 18, a defective product box 27 is arranged at the bottom end of the slide way 26, a third inclined plate 28 is arranged below the side of the conveying belt 17, and a qualified collection box 29 is arranged outside the machine body 1 from the third inclined plate 28.

In the embodiment, the display screen 3 is rectangular, the display screen 3 is electrically connected with the control system 2, the indicating lamps are arranged on one side of the surface wall of the control system 2, the indicating lamps are circular and three groups, the display screen 3 can monitor the internal working condition of the machine body 1 in real time, and can realize the alarm function of the fault of the machine body 1 under the action of the indicating lamps, so that the maintenance is convenient; the door body 4 is rectangular, one side of the door body 4 is provided with a handle, and the handle is rectangular and semicircular, so that the door body can be used for collecting cylindrical batteries in the defective product box 27 and is convenient for maintaining the interior of the machine body 1; the first inclined plate 8 is in an inclined rectangular shape, and the first inclined plate 8 is movably connected with the discharge hole of the feeding channel 6 through an end shaft of the first pushing cylinder 7, so that the feeding of cylindrical batteries can be prevented from being accumulated, and the smooth feeding is realized; the feeding rotating wheel 9 is in a gear shape, the outer tooth grooves of the feeding rotating wheel 9 are in a plurality of groups, the feeding rotating wheel 9 is electrically connected with an external speed reducer, the feeding efficiency of the cylindrical batteries can be stabilized, the number of the annular baffles 10 is two, the annular baffles and the outer sides of the feeding rotating wheel 9 are symmetrically distributed, the cylindrical batteries can be prevented from falling off during conveying, and the second inclined plate 11 is rectangular and arranged on one side of the annular baffles 10 and can be used for conveying the cylindrical batteries; the baffle 12 is in a vertical rectangular shape, a discharge hole is formed between the baffle 12 and the second inclined plate 11, an end shaft of the second pushing cylinder 13 is fixedly connected with the pushing block 14, and the pushing block 14 is movably connected with the discharge hole, so that the blocking condition generated during the sorting of the cylindrical batteries can be further prevented, and the feeding and sorting efficiency is improved; the number of the driving rollers 16 is two groups, and the driving rollers are connected with an external driving device, so that the cylindrical batteries can be used for conveying and sorting driving power, the battery grooves 18 are in a semi-elliptical shape and are in a plurality of groups and can be used for storing a plurality of groups of cylindrical batteries, the number of the through holes 19 is a plurality of groups, the two groups of through holes 19 and the one group of battery grooves 18 are in an integrated structure, the detection ends of the first testing needle 22 and the second testing needle 23 respectively correspond to the one group of through holes 19, the first testing needle 22 and the second testing needle 23 are electrically connected with the microprocessor 21 and can be used for detecting the outer diameter parameters of the cylindrical batteries by the first testing needle 22 and the second testing needle 23 and providing detection data of the microprocessor 21; the sorting frame 20 is U-shaped and can provide a mounting position for a control main body, the microprocessor 21 is electrically connected with the third pushing cylinder 24 in a control mode and can be used for controlling starting and stopping of the third pushing cylinder 24, an end shaft of the third pushing cylinder 24 is fixedly connected with a piston rod 25, the piston rod 25 is movably connected with the inside of the battery jar 18 and can be used for pushing out two unqualified cylindrical batteries, the slide way 26 is a concave rectangle, the slide way 26 is arranged at the corresponding position of the piston rod 25, the slide way 26 is communicated with the inner cavity of the defective box 27 and can be used for storing the cylindrical batteries with unqualified parameters, the third inclined plate 28 is arranged below the side of the conveying mechanism 15, and the third inclined plate 28 is communicated with the inner cavity of the qualified collecting box 29 and can be used for storing the cylindrical batteries with qualified parameters.

The utility model discloses a theory of operation and use flow: preferably, when the machine body 1 is used, a cylindrical battery can be placed into the feeding channel 6, the cylindrical battery falls onto the first inclined plate 8 through the bottom end of the feeding channel 6, the cylindrical battery can be ejected out through driving the first pushing cylinder 7 by the end shaft of the first pushing cylinder 7 so as to prevent the cylindrical battery from being accumulated in the feeding mechanism 5, then the cylindrical battery can roll into the feeding rotating wheel 9 along the first inclined plate 8, the separation efficiency of cylindrical battery conveying is ensured through an external speed reducer, meanwhile, the cylindrical battery can be prevented from falling under the action of the annular baffle plate 10, when the cylindrical battery is rolled out from the second inclined plate 11 and is placed at a gap between the second inclined plate 11 and the baffle plate 12, the pushing block 14 can be driven to push in a reciprocating manner through the driving of the second pushing cylinder 13, the anti-blocking function during cylindrical battery separation can be further realized, and the smoothness of cylindrical battery separation can be ensured, thereby improving the sorting progress; when the cylindrical batteries fall into the battery groove 18, the cylindrical batteries can be conveyed and sorted through the driving of the driving roller 16, and when the cylindrical batteries are conveyed to the lower part of the sorting frame 20, the measurement of the outer diameter parameter of the cylindrical battery can be performed by the first test pin 22 and the second test pin 23 through the through hole 19, and transmits the signal into the microprocessor 21, when the microprocessor 21 performs analysis processing according to the preset cylindrical battery parameters, and when the cylindrical battery which does not reach the standard is detected, the microprocessor 21 starts the third pushing cylinder 24, the end shaft of the third pushing cylinder 24 controls the piston rod 25 to stretch, the cylindrical battery arranged in the battery jar 18 is pushed into the slideway 26 and is collected by the defective product box 27, the cylindrical battery reaching the standard is detected, it can continue to be transported by the conveyor belt 17 and fall by gravity of the cylindrical battery onto the third sloping plate 28 and roll into the qualified collection bin 29. Through the arrangement, the high standard of cylindrical battery detection and separation can be achieved, the rechecking rate of the cylindrical battery is reduced, and the processing requirement of cylindrical battery production is improved.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a cylinder battery sorter that separation efficiency is high which characterized in that: comprises a machine body (1), a control system (2) is arranged on the side upper side of the machine body (1), a display screen (3) is arranged on the outer surface wall of the control system (2), a door body (4) is arranged on the front surface wall of the machine body (1), a feeding mechanism (5) is arranged on the other side upper side of the machine body (1), a feeding channel (6) is arranged inside the feeding mechanism (5), a first pushing cylinder (7) is arranged on the outer surface wall of one side of the outlet end of the feeding channel (6) close to the machine body (1), a first inclined plate (8) is arranged below the feeding channel (6), a feeding rotating wheel (9) is arranged on the right side of the first inclined plate (8), an annular baffle plate (10) is arranged outside the feeding rotating wheel (9), a second inclined plate (11) is arranged on one side of the lower side of the annular baffle plate (10), a baffle (12) is arranged on one side of the second inclined plate (11), a second pushing cylinder (13) is arranged on one side surface wall of the baffle (12), an end shaft of the second pushing cylinder (13) is connected with a pushing block (14), a conveying mechanism (15) is arranged below the baffle (12), driving rollers (16) are arranged on two sides of the conveying mechanism (15), a conveying belt (17) is arranged on the surface wall of the driving roller (16), a battery groove (18) is arranged on the conveying belt (17), a through hole (19) is formed in the battery groove (18), a sorting frame (20) is arranged on the inner wall, close to the machine body (1), of a crack of the conveying belt (17), a microprocessor (21) is arranged on the upper surface wall of the sorting frame (20), a first testing needle (22) is arranged on one side of the microprocessor (21), and a second testing needle (23) is arranged on the lower surface wall of the sorting frame (20), the rear end of the machine body (1) is provided with a third pushing cylinder (24), an end shaft of the third pushing cylinder (24) is connected with a piston rod (25) and extends into a battery jar (18), the other side of the battery jar (18) is provided with a slide way (26), the bottom end of the slide way (26) is provided with a defective product box (27), a third inclined plate (28) is arranged below the side of the conveying belt (17), and a qualified collecting box (29) is arranged outside the machine body (1) in an extending mode of the third inclined plate (28).

2. The cylindrical battery separator with high separation efficiency according to claim 1, wherein: the shape of display screen (3) is the rectangle, display screen (3) and control system (2) electric connection, the pilot lamp has been seted up to the table wall one side of control system (2), the shape of pilot lamp is circular, and quantity is three groups.

3. The cylindrical battery separator with high separation efficiency according to claim 1, wherein: the door body (4) is rectangular, a handle is arranged on one side of the door body (4), and the handle is rectangular and semicircular.

4. The cylindrical battery separator with high separation efficiency according to claim 1, wherein: the shape of first swash plate (8) is oblique rectangle, through the end axle swing joint of first promotion cylinder (7) between the discharge gate of first swash plate (8) and pay-off passageway (6).

5. The cylindrical battery separator with high separation efficiency according to claim 1, wherein: the shape of pay-off swiveling wheel (9) is the gear form, and the outer tooth groove of pay-off swiveling wheel (9) is a plurality of groups, pay-off swiveling wheel (9) are connected with the external reducer electricity, the quantity of ring baffle (10) is two sets of, and with the outside symmetric distribution of pay-off swiveling wheel (9), the shape of second swash plate (11) is the rectangle, and arranges one side of ring baffle (10) in.

6. The cylindrical battery separator with high separation efficiency according to claim 1, wherein: the baffle (12) is in a vertical rectangular shape, a discharge hole is formed between the baffle and the second inclined plate (11), an end shaft of the second pushing cylinder (13) is fixedly connected with the push block (14), and the push block (14) is movably connected with the discharge hole.

7. The cylindrical battery separator with high separation efficiency according to claim 1, wherein: the quantity of driving roller (16) is two sets of, and is connected with external drive device, the shape of battery jar (18) is half oval form, and quantity is a plurality of groups, the quantity of through-hole (19) is a plurality of groups, and is two sets of through-hole (19) and a set of battery jar (18) formula structure as an organic whole, the shape of sorting frame (20) is the U-shaped, the sense terminal of first test needle (22), second test needle (23) respectively with a set of through-hole (19) are corresponding, first test needle (22), second test needle (23) and microprocessor (21) electric connection.

8. The cylindrical battery separator with high separation efficiency according to claim 1, wherein: the sorting frame (20) is U-shaped, the microprocessor (21) is electrically connected with a third pushing cylinder (24) in a controlled mode, an end shaft of the third pushing cylinder (24) is fixedly connected with a piston rod (25), the piston rod (25) is movably connected with the interior of the battery jar (18), the slide way (26) is of a concave rectangle shape, the slide way (26) is arranged at the corresponding position of the piston rod (25), the slide way (26) is communicated with the inner cavity of a defective product box (27), the third inclined plate (28) is arranged below the side of the conveying mechanism (15), and the third inclined plate (28) is communicated with the inner cavity of a qualified collection box (29).