CN214106807U - Automatic batching system for preventing blanking - Google Patents

Automatic batching system for preventing blanking Download PDF

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Publication number
CN214106807U
CN214106807U CN202023032985.6U CN202023032985U CN214106807U CN 214106807 U CN214106807 U CN 214106807U CN 202023032985 U CN202023032985 U CN 202023032985U CN 214106807 U CN214106807 U CN 214106807U
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bin
valve device
baffle
groove
baffle plate
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CN202023032985.6U
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Chinese (zh)
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薄占伟
夏桂玲
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Henan Huayong Refractory Co ltd
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Henan Huayong Refractory Co ltd
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Abstract

The utility model provides a prevent blanking automatic blending system, including the feed bin, from the top down is equipped with storage silo, title feed bin and blowing storehouse in proper order in the feed bin, the storage silo top surface is equipped with charge-in pipeline, the storage silo side is equipped with dust removal pipeline, the discharge gate of storage silo is equipped with first valve device, title feed bin discharge gate is equipped with the second valve device, be equipped with first weighing sensor on the second valve device, first weighing sensor's output is connected with the input electricity of controller, the discharge gate of blowing storehouse is equipped with third valve device, be equipped with the travelling bogie under the discharge gate of blowing storehouse, the travelling bogie below is equipped with the rail, the rail below is equipped with second weighing sensor, second weighing sensor's output is connected with the controller input electricity, the utility model discloses have more accurate blanking, material discharge, The working efficiency is improved.

Description

Automatic batching system for preventing blanking
Technical Field
The utility model belongs to the technical field of a prevent blanking automatic blending system's technique and specifically relates to a prevent blanking automatic blending system.
Background
The traditional domestic batching mode is mostly manual weighing batching, and the manual labor intensity of the batching mode is high, the efficiency is low, and the batching mode is not suitable for modern large-scale production. In the process of proportioning, dust is very much, and the environment is affected. Because the machine starts, the workshop vibrations are great, and the precision to automatic batching balance is influenced very much, leads to the unloading not accurate, and the batching precision variation is big, is unfavorable for product quality control and traces back.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a prevent blanking automatic blending system.
In order to solve the problems, the utility model provides an automatic batching system for preventing blanking, which comprises a storage bin, a material weighing bin and a material placing bin, wherein the storage bin is internally provided with a storage bin, a material weighing bin and a material placing bin from top to bottom in sequence; the discharge gate of storage silo is equipped with first valve device, the title feed bin discharge gate is equipped with the second valve device, be equipped with first weighing sensor on the second valve device, the output of first weighing sensor is connected with the input electricity of controller, the discharge gate of discharge bin is equipped with the third valve device, be equipped with the travelling bogie under the discharge gate of discharge bin, the travelling bogie below is equipped with the rail, the rail below is equipped with the second weighing sensor, the output and the controller input electricity of second weighing sensor are connected, the output of controller is connected with first valve device input, second valve device input, third valve device input electricity respectively.
The utility model provides a pair of prevent blanking automatic blending system still has following technical characteristic:
furthermore, an alarm and a first level indicator are arranged on the transport trolley, the input end of the alarm is electrically connected with the controller, and the output end of the first level indicator is electrically connected with the controller.
Further, first valve device includes first draw-in groove, first baffle and first cylinder, the fixed discharge gate both sides of establishing at the storage silo of first draw-in groove, be equipped with first baffle between the first draw-in groove, first baffle one end outwards extends to the first draw-in groove outside, first baffle one end and the push rod fixed connection of first cylinder, first baffle can make a round trip to slide in first draw-in groove.
Further, the second valve device includes second draw-in groove, second baffle and second cylinder, the fixed discharge gate both sides of establishing at the title feed bin of second draw-in groove, be equipped with the second baffle between the second draw-in groove, second baffle one end outwards extends to the second draw-in groove outside, the push rod fixed connection of second baffle one end and second cylinder, second baffle bottom surface is equipped with first weighing sensor, second draw-in groove bottom surface is equipped with the spout, the second baffle can make a round trip to slide in the second draw-in groove, first weighing sensor slides in the spout.
Further, third valve gear includes third draw-in groove, third baffle and third cylinder, the fixed discharge gate both sides of establishing at the feed bin of third draw-in groove, be equipped with the third baffle between the third draw-in groove, third baffle one end outwards extends to the third draw-in groove outside, the push rod fixed connection of third baffle one end and third cylinder, the third baffle can make a round trip to slide in the third draw-in groove, third cylinder cover is equipped with the protective sheath.
Further, a second charge level indicator is arranged on the storage bin, and the output end of the second charge level indicator is electrically connected with the input end of the controller.
The utility model discloses following beneficial effect has:
1. through mutually supporting between storage silo, title feed bin, blowing storehouse, first valve device, second valve device, third valve device and the controller, more accurate blowing prevents too much of batching, or too little of batching or causes the blanking.
Drawings
Fig. 1 is the utility model relates to a prevent blanking automatic blending system schematic diagram.
Fig. 2 is the utility model relates to a prevent first valve device schematic diagram among blanking automatic blending system.
Fig. 3 is a schematic view of a second valve device in the blanking-preventing automatic batching system of the present invention.
Fig. 4 is a schematic view of a third valve device in the blanking prevention automatic batching system of the present invention.
In the figure: 1. a feed conduit; 2. a dust removal pipeline; 3. a storage bin; 4. a first valve means; 4-1, a first card slot; 4-2, a first baffle; 4-3, a first cylinder; 5. weighing a stock bin; 6. a valve means; 6-1 and a second card slot; 6-2 and a second baffle; 6-3, a second cylinder; 7. a discharge bin; 8. a third valve arrangement; 8-1 and a third clamping groove; 8-2, a third baffle; 8-3, a third cylinder; 9. a first weighing sensor; 10. a controller; 11. transporting the trolley; 12. a rail; 13. a second load cell; 14. an alarm; 15. a first level indicator; 16. a protective sleeve; 17. a second level indicator.
Detailed Description
The invention will be described in detail hereinafter with reference to the accompanying drawings, in which, in case of conflict,
an automatic batching system capable of preventing blanking comprises a storage bin, wherein a storage bin 3, a material weighing bin 5 and a material discharging bin 7 are sequentially arranged in the storage bin from top to bottom, a feeding pipeline 1 is arranged on the top surface of the storage bin 3, the feeding pipeline 1 is communicated with the storage bin 3, the storage bin 3 is used for storing batching, a dust removal pipeline 2 is arranged on the side surface of the storage bin 3, and the dust removal pipeline 2 is communicated with the storage bin 3; the dust removal pipe is used for removing dust in the storage bin 3, a first valve device 4 is arranged at a discharge port of the storage bin 3, and the first valve device 4 is used for controlling the discharge of the storage bin 3;
the first valve device 4 comprises a first clamping groove 4-1, first baffles 4-2 and a first air cylinder 4-3, the first clamping groove 4-1 is fixedly arranged at two sides of a discharge hole of the storage bin 3, the first baffles 4-2 are arranged between the first clamping grooves 4-1, one end of each first baffle 4-2 extends outwards to the outer side of the corresponding first clamping groove 4-1, one end of each first baffle 4-2 is fixedly connected with a push rod of the corresponding first air cylinder 4-3, and the first baffles 4-2 can slide back and forth in the first clamping grooves 4-1.
When the storage bin 3 does not discharge, the first cylinder 4-3 pushes the first baffle 4-2, and the first baffle 4-2 blocks the discharge hole of the storage bin 3.
When the storage bin 3 needs to discharge, the first air cylinder 4-3 pulls the first baffle 4-2, so that the discharge hole of the storage bin 3 is not blocked, and the ingredients fall out from the discharge hole of the storage bin 3.
The discharge hole of the material weighing bin 5 is provided with a second valve device 6, the second valve device 6 is used for controlling the discharge of the material weighing bin 5, the second valve device 6 is provided with a first weighing sensor 9, and the output end of the first weighing sensor 9 is electrically connected with the input end of the controller 10.
Weigh out the weight in the title feed bin 5 through first weighing sensor 9, then transmit for controller 10, controller 10 controls first valve device 4 earlier and closes the discharge gate of storage silo 3, then controls second valve device 6 and opens the discharge gate of title feed bin 5, and the batching falls into the feed bin 7 from title feed bin 5.
The second valve device 6 comprises a second clamping groove 6-1, a second baffle 6-2 and a second air cylinder 6-3, the second clamping groove 6-1 is fixedly arranged on two sides of a discharge port of the material weighing bin 5, the second baffle 6-2 is arranged between the second clamping grooves 6-1, one end of the second baffle 6-2 extends outwards to the outer side of the second clamping groove 6-1, one end of the second baffle 6-2 is fixedly connected with a push rod of the second air cylinder 6-3, a first weighing sensor 9 is arranged on the bottom surface of the second baffle 6-2, a sliding groove is arranged on the bottom surface of the second clamping groove 6-1, the second baffle 6-2 can slide back and forth in the second clamping groove 6-1, and the first weighing sensor 9 slides in the sliding groove.
When the discharge hole of the material weighing bin 5 is opened: the second air cylinder 6-3 pulls the second baffle 6-2, so that the discharge hole of the weighing bin 5 is not blocked, and ingredients fall out from the outlet of the weighing bin 5.
When the discharge hole of the material weighing bin 5 is closed: the second cylinder 6-3 pushes the second baffle 6-2, and the discharge hole of the material weighing bin 5 is blocked by the second baffle 6-2.
Discharge gate of discharge bin 7 is equipped with third valve device 8, the 7 discharge gates of discharge bin are controlled to third valve device 8, be equipped with travelling bogie 11 under discharge gate of discharge bin 7, 11 below of travelling bogie are equipped with rail 12, rail 12 below is equipped with second weighing sensor 13, second weighing sensor 13's output is connected with controller 10 input electricity, controller 10's output is connected with 4 inputs of first valve device, 6 inputs of second valve device, 8 inputs of third valve device electricity respectively.
When the transport trolley 11 is arranged below the discharge bin 7, the controller 10 controls the third valve device 8 to be opened, so that the ingredients in the discharge bin 7 fall into the transport trolley 11, the transport trolley 11 is weighed by the second weighing sensor 13 arranged below the rail 12 and then is transmitted to the controller 10, and the controller 10 controls the third valve device 8 to close the discharge hole of the discharge bin 7.
The conveying trolley 11 is provided with an alarm 14 and a first level indicator 15, the input end of the alarm 14 is electrically connected with the controller 10, and the output end of the first level indicator 15 is electrically connected with the controller 10.
When too much material is dispensed into the trolley 11, the first level indicator 15 transmits a signal to the controller 10, and the controller 10 controls the alarm 14 to give an alarm.
Third valve device 8 includes third draw-in groove 8-1, third baffle 8-2 and third cylinder 8-3, the fixed discharge gate both sides of establishing at storage bin 7 of third draw-in groove 8-1, be equipped with third baffle 8-2 between the third draw-in groove 8-1, third baffle 8-2 one end outwards extends to the third draw-in groove 8-1 outside, the push rod fixed connection of third baffle 8-2 one end and third cylinder 8-3, third baffle 8-2 can make a round trip to slide in third draw-in groove 8-1, the cover of third cylinder 8-3 is equipped with protective sheath 16.
When the discharge hole of the material bin 7 is opened: the third cylinder 8-3 pulls the third baffle 8-2, so that the discharge hole of the discharging bin 7 is not blocked, and ingredients fall out from the outlet of the discharging bin 7.
When the discharge hole of the discharge bin 7 is closed: the third cylinder 8-3 pulls the third baffle 8-2, and the third baffle 8-2 blocks the discharge hole of the weighing bin 5.
And a second charge level indicator 17 is arranged on the storage bin 3, and the output end of the second charge level indicator 17 is electrically connected with the input end of the controller 10.
When the material level of the storage bin 3 is too high, the second material level meter 17 gives a signal to the controller 10, and the controller 10 controls to stop feeding.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims (6)

1. The utility model provides a prevent blanking automatic blending system, includes the feed bin, its characterized in that: a storage bin (3), a material weighing bin (5) and a material discharging bin (7) are sequentially arranged in the bin from top to bottom, a feeding pipeline (1) is arranged on the top surface of the storage bin (3), the feeding pipeline (1) is communicated with the storage bin (3), a dust removing pipeline (2) is arranged on the side surface of the storage bin (3), and the dust removing pipeline (2) is communicated with the storage bin (3); the discharge gate of storage silo (3) is equipped with first valve device (4), it is equipped with second valve device (6) to call feed bin (5) discharge gate, be equipped with first weighing sensor (9) on second valve device (6), the output of first weighing sensor (9) is connected with the input electricity of controller (10), the discharge gate of discharge bin (7) is equipped with third valve device (8), be equipped with transportation dolly (11) under the discharge gate of discharge bin (7), transportation dolly (11) below is equipped with rail (12), rail (12) below is equipped with second weighing sensor (13), the output of second weighing sensor (13) is connected with controller (10) input electricity, the output of controller (10) respectively with first valve device (4) input, second valve device (6) input, The input end of the third valve device (8) is electrically connected.
2. The automatic batching system capable of preventing blanking according to claim 1, characterized in that: be equipped with alarm (14) and first charge level indicator (15) on transport trolley (11), alarm (14) input is connected with controller (10) electricity, the output and the controller (10) electricity of first charge level indicator (15) are connected.
3. The automatic batching system capable of preventing blanking according to claim 1, characterized in that: the first valve device (4) comprises a first clamping groove (4-1), a first baffle plate (4-2) and a first air cylinder (4-3), the first clamping groove (4-1) is fixedly arranged on two sides of a discharge hole of the storage bin (3), the first baffle plate (4-2) is arranged between the first clamping grooves (4-1), one end of the first baffle plate (4-2) extends outwards to the outer side of the first clamping groove (4-1), one end of the first baffle plate (4-2) is fixedly connected with a push rod of the first air cylinder (4-3), and the first baffle plate (4-2) can slide back and forth in the first clamping groove (4-1).
4. The automatic batching system capable of preventing blanking according to claim 1, characterized in that: the second valve device (6) comprises a second clamping groove (6-1), a second baffle plate (6-2) and a second air cylinder (6-3), the second clamping groove (6-1) is fixedly arranged at two sides of a discharge hole of the material weighing bin (5), a second baffle plate (6-2) is arranged between the second clamping grooves (6-1), one end of the second baffle plate (6-2) extends outwards to the outer side of the second clamping groove (6-1), one end of the second baffle plate (6-2) is fixedly connected with a push rod of the second air cylinder (6-3), a first weighing sensor (9) is arranged at the bottom surface of the second baffle plate (6-2), a sliding groove is arranged at the bottom surface of the second clamping groove (6-1), and the second baffle plate (6-2) can slide back and forth in the second clamping groove (6-1), the first weighing sensor (9) slides in the sliding groove.
5. The automatic batching system capable of preventing blanking according to claim 1, characterized in that: third valve gear (8) include third draw-in groove (8-1), third baffle (8-2) and third cylinder (8-3), third draw-in groove (8-1) is fixed to be established in the discharge gate both sides of blowing storehouse (7), be equipped with third baffle (8-2) between third draw-in groove (8-1), third baffle (8-2) one end outwards extends to the third draw-in groove (8-1) outside, the push rod fixed connection of third baffle (8-2) one end and third cylinder (8-3), third baffle (8-2) can make a round trip to slide in third draw-in groove (8-1), third cylinder (8-3) cover is equipped with protective sheath (16).
6. The automatic batching system capable of preventing blanking according to claim 1, characterized in that: the storage bin (3) is provided with a second material level meter (17), and the output end of the second material level meter (17) is electrically connected with the input end of the controller (10).
CN202023032985.6U 2020-12-16 2020-12-16 Automatic batching system for preventing blanking Active CN214106807U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202023032985.6U CN214106807U (en) 2020-12-16 2020-12-16 Automatic batching system for preventing blanking

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Application Number Priority Date Filing Date Title
CN202023032985.6U CN214106807U (en) 2020-12-16 2020-12-16 Automatic batching system for preventing blanking

Publications (1)

Publication Number Publication Date
CN214106807U true CN214106807U (en) 2021-09-03

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CN202023032985.6U Active CN214106807U (en) 2020-12-16 2020-12-16 Automatic batching system for preventing blanking

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115554893A (en) * 2022-08-15 2023-01-03 无锡优洁科技有限公司 A material device is thrown in segmentation for cleaner production

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115554893A (en) * 2022-08-15 2023-01-03 无锡优洁科技有限公司 A material device is thrown in segmentation for cleaner production

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