CN214106808U

CN214106808U - Automatic batching system

Info

Publication number: CN214106808U
Application number: CN202023033058.6U
Authority: CN
Inventors: 薄占伟; 夏桂玲
Original assignee: Henan Huayong Refractory Co ltd
Current assignee: Henan Huayong Refractory Co ltd
Priority date: 2020-12-16
Filing date: 2020-12-16
Publication date: 2021-09-03
Anticipated expiration: 2030-12-16

Abstract

The utility model relates to an automatic batching system, which comprises a storage bin, wherein the top surface of the storage bin is provided with a feeding pipeline, the side surface of the storage bin is provided with a dedusting pipeline, a filter screen is arranged in the inlet of the dedusting pipeline, a shock absorber is arranged below the dedusting pipeline, a discharge port of the storage bin is provided with a valve device, the valve device comprises a clamping groove, a baffle plate and an air cylinder, the clamping groove is fixedly arranged at two sides of the discharge port of the storage bin, the baffle plate is arranged between the clamping grooves, one end of the baffle plate extends outwards to the outside of the clamping groove, one end of the baffle plate is fixedly connected with a push rod of the air cylinder, the baffle plate can slide back and forth in the clamping groove, a transport trolley is arranged right below the discharge port of the storage bin, a rail is arranged below the transport trolley, a weighing sensor is arranged below the rail, the output end of the weighing sensor is electrically connected with the input end of a controller, the output end of the controller is electrically connected with the input end of the air cylinder, the utility model has the advantages of remove dust, improve work efficiency.

Description

Automatic batching system

Technical Field

The utility model belongs to the technical field of an automatic blending system's technique and specifically relates to an automatic blending system.

Background

The traditional domestic batching mode is mostly manual weighing batching, and the manual labor intensity of the batching mode is high, the efficiency is low, and the batching mode is not suitable for modern large-scale production. In the process of proportioning, dust is very much, and the environment is affected. Because the machine starts, the workshop vibrations are great, and the precision to automatic batching balance is influenced very much, leads to the unloading not accurate, and the batching precision variation is big, is unfavorable for product quality control and traces back.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic blending system.

In order to solve the problems, the utility model provides an automatic batching system, which comprises a storage bin, wherein the top surface of the storage bin is provided with a feeding pipeline, the feeding pipeline is communicated with the storage bin, the side surface of the storage bin is provided with a dust removing pipeline, the dust removing pipeline is communicated with the storage bin, a filter screen is arranged in the inlet of the dust removing pipeline, a shock absorber is arranged below the dust removing pipeline, the shock absorber is fixedly connected with the storage bin, a discharge port of the storage bin is provided with a valve device, the valve device comprises a clamping groove, a baffle plate and a cylinder, the clamping groove is fixedly arranged at two sides of a discharge port of the storage bin, the baffle plate is arranged between the clamping grooves, one end of the baffle plate extends outwards to the outer side of the clamping groove, the cylinder is sleeved with a protective shell, one end of the baffle plate is fixedly connected with a push rod of the cylinder, the baffle plate can slide back and forth in the clamping groove, a transport trolley is arranged under the discharge port of the storage bin, the trolley is characterized in that a trolley rail is arranged below the transport trolley, a weighing sensor is arranged below the trolley rail, the output end of the weighing sensor is electrically connected with the input end of a controller, and the output end of the controller is electrically connected with the input end of an air cylinder.

The utility model provides a pair of automatic blending system still has following technical characteristic:

furthermore, an alarm and a first level indicator are arranged on the transport trolley, the input end of the alarm is electrically connected with the controller, and the output end of the first level indicator is electrically connected with the controller.

Further, the dust removal pipeline import is equipped with anti-clogging device, anti-clogging device include first separation blade and second separation blade, first separation blade and second separation blade all are the rhombus, first separation blade and second separation blade are all in the feed bin, the import upside fixed connection of first separation blade one end and dust removal pipe, first separation blade below is equipped with the second separation blade, the one end of second separation blade and the import downside fixed connection of dust removal pipe, the first separation blade other end and the second separation blade other end slope in opposite directions, and the second separation blade other end is in first separation blade other end below, form into dirt passageway between the first separation blade other end and the second separation blade other end.

Further, the bumper shock absorber includes shell and piston rod, piston rod one end and feed bin lateral wall fixed connection, the piston rod other end is equipped with the anticreep board, establish convex groove in the shell, convex groove cover is established on the piston rod, the anticreep board is in convex bottom of the groove, the width of anticreep board is greater than convex upper portion of the groove open-ended width, it is equipped with the spring with convex bottom of the groove to state the anticreep board.

Further, be equipped with the second charge level indicator on the feed bin, the second charge level indicator output is connected with the controller input electricity.

The utility model discloses following beneficial effect has:

1. rocking of the feed bin can be reduced through the shock absorber, and equipment on the feed bin is prevented from being damaged.

2. Can effectual dust removal through dust removal pipeline, filter screen, first separation blade and second separation blade to and prevent that the dust removal pipeline from blockking up, submit dust removal volume work efficiency.

3. The transport trolley is provided with the first material level indicator and the alarm, so that the transport trolley is prevented from being overfilled and spilling ingredients.

4. Be equipped with the second charge level indicator on the feed bin, prevent that the feed bin is inside to load too much batching.

Drawings

Fig. 1 is a schematic view of an automatic batching system of the present invention.

Fig. 2 is an enlarged schematic view of the part B of the automatic batching system of the present invention.

Fig. 3 is a schematic diagram of a vibrator in an automatic batching system of the present invention.

Fig. 4 is an enlarged schematic view of a part a of the automatic batching system of the present invention.

In the figure: 1. a feed conduit; 2. a storage bin; 3. a dust removal pipeline; 4. a shock absorber; 5. a valve means; 6. a first level indicator; 7. an alarm; 8. transporting the trolley; 9. a rail; 10. a weighing sensor; 11. a second level gauge; 13. a housing; 14. an anti-drop plate; 15. a convex groove; 16. a piston rod; 17. a filter screen; 18. a first baffle plate; 19. a second baffle plate; 20. A controller; 21. a card slot; 22. a baffle plate; 23. a protective shell; 24. a cylinder; 25. a dust inlet channel.

Detailed Description

The present invention will be described in detail with reference to the accompanying drawings and by combining with embodiments, it should be noted that, under the condition of no conflict, the present invention includes a storage bin 2, a feeding pipe 1 is arranged on the top surface of the storage bin 2, the feeding pipe 1 is communicated with the storage bin 2, the feeding pipe 1 conveys ingredients for the storage bin, a dust removing pipe 3 is arranged on the side surface of the storage bin 2, the dust removing pipe 3 is communicated with the storage bin 2, a large amount of dust is generated when the ingredients enter the storage bin 2, the dust is sucked away through the dust removing pipe 3, a filter screen 17 is arranged in the inlet of the dust removing pipe 3 to prevent the ingredients from entering the dust removing pipe 3, a damper 4 is arranged below the dust removing pipe 3, the damper 4 is fixedly connected with the storage bin 2, a valve device 5 is arranged at the discharge port of the storage bin 2, the valve device 5 includes a clamping groove 21, a baffle 22 and a cylinder 24, draw-in groove 21 is fixed establishes the discharge gate both sides at feed bin 2, be equipped with baffle 22 between the draw-in groove 21, the outside draw-in groove 21 outside that extends to of baffle 22 one end, baffle 22 one end and cylinder 24's push rod fixed connection, baffle 22 can make a round trip to slide in draw-in groove 21, the cover is equipped with protective housing 23 on the cylinder 24 be equipped with travelling bogie 8 under the discharge gate of feed bin 2, travelling bogie 8 below is equipped with rail 9, rail 9 below is equipped with weighing sensor 10, weighing sensor 10's output is connected with controller 20 input electricity, controller 20's output is connected with cylinder 24's input electricity. The conveying trolley 8 is provided with an alarm 7 and a first level indicator 6, the input end of the alarm 7 is electrically connected with the controller 20, and the output end of the first level indicator 6 is electrically connected with the controller 20.

The working process is as follows: the batching passes through charge-in pipeline 1 and gets into feed bin 2, and then dust removal pipeline 3 clears away the dust that the batching that falls into produced, and the export of batching through feed bin 2 comes out and falls into travelling bogie 8, weighs through weighing sensor 10 on the rail 9 of travelling bogie 8 below, and weighing sensor 10 gives controller 20 for weight transmission, and controller 20 control cylinder 24 promotes the export that the feed bin 2 was closed to the baffle.

Detect the material level in the travelling bogie 8 through first charge level indicator 6, then transmit to controller 20, if the material level is too high then controller 20 control alarm 7 reports to the police, and controller 20 controls cylinder 24 simultaneously and promotes the baffle and close the export of feed bin 2.

The dust removal pipeline 3 import is equipped with anti-clogging device, anti-clogging device include first separation blade 18 and second separation blade 19, first separation blade 18 and second separation blade 19 all are the rhombus, first separation blade 18 and second separation blade 19 are all in feed bin 2, the import upside fixed connection of first separation blade 18 one end and dust removal pipe, first separation blade 18 below is equipped with second separation blade 19, the import downside fixed connection of the one end of second separation blade 19 and dust removal pipe, the first separation blade 18 other end and the 19 other ends of second separation blade incline in opposite directions, and the second separation blade other end is in first separation blade 18 other end below, form into dirt passageway 25 between the first separation blade 18 other end and the 19 other ends of second separation blade.

Dust removal pipeline 3 is in order to prevent that the batching from getting into the pipeline and causing dust removal pipeline 3 to block up, can prevent through first separation blade 18 and second separation blade 19 that the great batching of volume from getting into dust removal pipeline 3, and the batching gets into the dust removal pipeline that the dust that feed bin 2 produced passes through into dirt passageway 25.

Damper 4 includes shell 13 and

piston rod

16, 2 lateral walls fixed connection of piston rod 16 one end and feed bin, the 16 other ends of piston rod are equipped with anticreep board 14, establish convex groove 15 in shell 13, convex groove 15 cover is established on piston rod 16, anticreep board 14 is in convex groove 15 bottoms, anticreep board 14's width is greater than the open-ended width in convex groove 15 upper portion, prevents that anticreep board 14 from breaking away from convex groove, it is equipped with the spring to state anticreep board 14 and convex groove 15 bottoms.

When the silo 2 shakes, the silo wall extrudes the piston rod 16, the piston rod 16 pushes the anti-falling plate 14, and the anti-falling plate 14 extrudes the spring to absorb shock.

And a second charge level indicator 11 is arranged on the storage bin, and the output end of the second charge level indicator 11 is electrically connected with the input end of the controller 20. The second level gauge 11 is used for detecting the level of the material in the silo 2 and then is transmitted to the controller 20 for controlling the level of the material in the silo 2.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims

1. An automatic batching system, includes feed bin (2), its characterized in that: the feed bin is characterized in that a feed pipeline (1) is arranged on the top surface of the feed bin (2), the feed pipeline (1) is communicated with the feed bin (2), a dust removal pipeline (3) is arranged on the side surface of the feed bin (2), the dust removal pipeline (3) is communicated with the feed bin (2), a filter screen (17) is arranged in an inlet of the dust removal pipeline (3), a shock absorber (4) is arranged below the dust removal pipeline (3), the shock absorber (4) is fixedly connected with the feed bin (2), a valve device (5) is arranged at a discharge port of the feed bin (2), the valve device (5) comprises a clamping groove (21), a baffle plate (22) and a cylinder (24), the clamping groove (21) is fixedly arranged on two sides of the discharge port of the feed bin (2), the baffle plate (22) is arranged between the clamping grooves (21), one end of the baffle plate (22) extends outwards to the outer side of the clamping groove (21), one end of the baffle plate (22) is fixedly connected with a push rod of the cylinder (24), baffle (22) can make a round trip to slide in draw-in groove (21), the cover is equipped with protective housing (23) on cylinder (24), be equipped with travelling bogie (8) under the discharge gate of feed bin (2), travelling bogie (8) below is equipped with rail (9), rail (9) below is equipped with weighing sensor (10), the output and the controller (20) input electricity of weighing sensor (10) are connected, the output of controller (20) is connected with the input electricity of cylinder (24).

2. The automated compounding system of claim 1, wherein: the conveying trolley is characterized in that an alarm (7) and a first material level meter (6) are arranged on the conveying trolley (8), the input end of the alarm (7) is electrically connected with the controller (20), and the output end of the first material level meter (6) is electrically connected with the controller (20).

3. The automated compounding system of claim 1, wherein: the import of dust removal pipeline (3) is equipped with anti-clogging device, anti-clogging device include first separation blade (18) and second separation blade (19), first separation blade (18) and second separation blade (19) all are the rhombus, first separation blade (18) and second separation blade (19) all are in feed bin (2), the import upside fixed connection of first separation blade (18) one end and dust removal pipe, first separation blade (18) below is equipped with second separation blade (19), the one end of second separation blade (19) and the import downside fixed connection of dust removal pipe, first separation blade (18) other end and second separation blade (19) other end slope in opposite directions, and second separation blade (19) other end is in first separation blade (18) other end below, form into dirt passageway (25) between first separation blade (18) other end and second separation blade (19) other end.

4. The automated compounding system of claim 1, wherein: shock absorber (4) include shell (13) and piston rod (16), piston rod (16) one end and feed bin (2) lateral wall fixed connection, the piston rod (16) other end is equipped with anticreep board (14), establish convex groove (15) in shell (13), convex groove (15) cover is established on piston rod (16), anticreep board (14) are in convex groove (15) bottom, the width of anticreep board (14) is greater than convex groove (15) upper portion open-ended width, anticreep board (14) are equipped with the spring bottom convex groove (15).

5. The automated compounding system of claim 1, wherein: the storage bin is provided with a second material level meter (11), and the output end of the second material level meter (11) is electrically connected with the input end of the controller (20).