CN214067336U - Motor operation equipment state on-line monitoring management system - Google Patents
Motor operation equipment state on-line monitoring management system Download PDFInfo
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- CN214067336U CN214067336U CN202022895039.8U CN202022895039U CN214067336U CN 214067336 U CN214067336 U CN 214067336U CN 202022895039 U CN202022895039 U CN 202022895039U CN 214067336 U CN214067336 U CN 214067336U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The application provides a motor running equipment state on-line monitoring management system, including service management platform, industrial sensor and intelligent terminal, service management platform includes, equipment machine account management unit, equipment state monitoring unit, warning management unit, fortune dimension management unit, spare part management unit. The system is applied to part of key equipment on a cement production line, provides a set of complete equipment full life cycle management system for the cement production line, and effectively solves the problems that the equipment running state cannot be mastered on line in real time, abnormality cannot be found and early-warning cannot be carried out in time, fault analysis cannot be carried out and the like in the traditional technology in which the equipment state monitoring is carried out in a manual inspection mode.
Description
Technical Field
The application relates to the technical field of on-line monitoring of equipment, in particular to an on-line monitoring and management system for the state of motor operation equipment
Background
With the continuous development of electronic communication technology and computer networks, traditional centralized monitoring gradually develops towards network remote monitoring. The existing remote monitoring technology integrates a computer, network communication, a detection device, an execution mechanism and a detection object, and can monitor enterprise production in real time by adopting the remote monitoring technology. More scientific and detailed understanding is carried out on the production flow, energy consumption, environment judgment and the like. Especially, unmanned operation can be realized under severe working environment, the safety production level is improved, and the improvement of the overall management level is facilitated.
The traditional industrial equipment control method has great limitation on communication distance, strong dependence on workers and low working efficiency. When operation maintenance management is carried out on each engineering site, all data reports need to be input, registered and modified by workers arriving at the site, and enterprise management cost is increased.
Because the cement production belongs to the typical flow type production, the production equipment needs to continuously run for a long time, thereby ensuring the normal running of the equipment, finding the existing faults in time and having great significance for improving the productivity of enterprises and the product quality. At present, most domestic cement production enterprises adopt a manual inspection mode to monitor the equipment state, namely, the equipment running state is judged through a handheld detector or manual experience, and the mode has the defects that the equipment running state cannot be mastered on line in real time, abnormality cannot be found and early-warning cannot be carried out in time, fault analysis cannot be carried out, and the like.
SUMMERY OF THE UTILITY MODEL
The application provides a motor running equipment state on-line monitoring management system to solve the problem that the traditional mode of adopting manual inspection to monitor equipment state can not grasp the running state of equipment on line in real time, can not discover abnormity and early warning in time, can not carry out failure analysis and the like.
The technical scheme adopted by the application for solving the technical problems is as follows:
an online monitoring and management system for the state of motor running equipment comprises a service management platform arranged at the cloud end of the Internet and an industrial sensor connected with the service management platform, wherein the industrial sensor is arranged on monitored equipment and is connected with the service management platform through a network transmission layer;
the service management platform comprises an equipment standing book management unit, a service management unit and a service management unit, wherein the equipment standing book management unit is used for storing and updating equipment standing book information in real time; the equipment state monitoring unit is used for monitoring the running state of the equipment in real time; the alarm management unit is used for predicting equipment faults, giving fault alarms and recording fault time according to the running state of the equipment; the operation and maintenance management unit is used for managing the daily operation and maintenance work of the equipment; the spare part management unit is used for equipment ledger and warehousing and ex-warehouse management;
the system further comprises an intelligent terminal, wherein the intelligent terminal is connected with the service management platform and used for acquiring data services in the service management platform.
Optionally, the equipment ledger information includes equipment basic information, maintenance records, real-time data, and historical data.
Optionally, the intelligent terminal includes an equipment overview unit, and is configured to view the health status, the alarm status, and the process data of the monitored equipment in real time through a graphical interface.
Optionally, the network transmission layer includes a wireless communication unit or a wired transmission unit.
Optionally, the industrial sensor is a vibration and temperature integrated sensor.
Optionally, the wired transmission unit is a transmission unit that communicates with a cloud server by using a 2G network.
Optionally, the service management platform further includes a data acquisition unit, where the data acquisition unit is configured to acquire, transmit, and analyze mechanical state data of the device during operation, and perform early warning and reminding on a mechanical fault of the device.
Optionally, the equipment comprises a vertical mill, a rotary kiln main conveyor, a warehousing bucket elevator, a kiln entering bucket elevator and a cement mill.
The technical scheme provided by the application comprises the following beneficial technical effects:
the application provides a motor running equipment state on-line monitoring management system, including service management platform, industrial sensor and intelligent terminal, service management platform includes, equipment machine account management unit, equipment state monitoring unit, warning management unit, fortune dimension management unit, spare part management unit. The system is applied to part of key equipment on a cement production line, provides a set of complete equipment full life cycle management system for the cement production line, and effectively solves the problems that the equipment running state cannot be mastered on line in real time, abnormality cannot be found and early-warning cannot be carried out in time, fault analysis cannot be carried out and the like in the traditional technology in which the equipment state monitoring is carried out in a manual inspection mode.
Drawings
In order to more clearly explain the technical solution of the present application, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious to those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic diagram of a framework of an online monitoring and management system for a state of a motor operating device according to an embodiment of the present application.
Detailed Description
In order to make the technical solutions in the present application better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application; it is to be understood that the embodiments described are only a few embodiments of the present application and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Referring to fig. 1, fig. 1 is a schematic diagram of a framework of an online monitoring and management system for a state of a motor operating device according to an embodiment of the present application.
As shown in fig. 1, the online monitoring and management system for the state of the motor operating device provided by the embodiment of the present application includes a service management platform disposed at the cloud of the internet, and an industrial sensor connected to the service management platform, where the industrial sensor is installed on a monitored device, and the industrial sensor is connected to the service management platform through a network transmission layer;
the service management platform comprises an equipment standing book management unit, a service management unit and a service management unit, wherein the equipment standing book management unit is used for storing and updating equipment standing book information in real time; the equipment state monitoring unit is used for monitoring the running state of the equipment in real time; the alarm management unit is used for predicting equipment faults, alarming faults and recording fault time according to the running state of the equipment, inquiring and screening alarm events of the equipment conveniently, checking alarm details and reminding subscribing personnel through an intelligent terminal when the alarm occurs; the operation and maintenance management unit is used for managing the daily operation and maintenance work of the equipment, including events such as inspection, lubrication, maintenance, detection and the like, and can make a plan and record the execution condition; and the spare part management unit is used for equipment ledger and warehousing and ex-warehouse management, optimizing the types and the quantity of spare parts based on fault prediction data, and realizing spare part sharing by the same type of equipment in the same region.
In this embodiment, the service management platform further includes a data management unit, which is used for device album material management and can perform unified management on device manuals, documents, specifications, operation instructions, maintenance steps, and other materials.
The system further comprises an intelligent terminal, wherein the intelligent terminal is connected with the service management platform and used for acquiring data services in the service management platform.
The motor running equipment state on-line monitoring management system provided by the embodiment of the application is applied to part of key equipment on a cement production line, and provides a set of complete equipment full-life-cycle management system for the cement production line. The industrial sensor installed on the monitored equipment transmits back equipment running state data including current and voltage data, temperature data, vibration data, GPS geographical position data and the like to a service management platform deployed at the cloud of the Internet in real time through a network transmission layer. And the service management platform monitors the current running state of each monitored device in real time, performs state analysis on the running state, comprises an integrated trend analysis tool and a frequency spectrum analysis tool, and can perform waveform, frequency spectrum, velocity spectrum and envelope spectrum analysis on the vibration signal.
By inquiring the cloud database system, the historical operation records of each monitored device are known, the operation conditions of the devices in transport distributed all over the country are comprehensively monitored and managed, emergencies are early warned, and the after-sale service solution progress is tracked. The tested equipment can be connected with the Internet through intelligent mobile equipment such as a computer or a mobile phone which can only be used as a terminal to obtain cloud data service, so that basic information, running conditions, alarm time and after-sale service progress of the equipment purchased by the equipment can be conveniently inquired.
The motor running equipment state on-line monitoring management system provided by the embodiment of the application effectively solves the problems that the running state of equipment cannot be mastered on line in real time, abnormality and early warning cannot be found in time, fault analysis cannot be carried out and the like in the traditional technology in which the equipment state monitoring is carried out in a manual inspection mode.
The equipment ledger information comprises equipment basic information, maintenance records, real-time data and historical data, and data can be added, deleted, changed and checked.
The intelligent terminal comprises an equipment overview unit, and is used for checking the health state, the alarm state, the process data and the like of the monitored equipment in real time through a graphical interface, and accurately positioning the equipment with faults.
The network transmission layer comprises a wireless communication unit or a wired transmission unit, and the wired transmission unit adopts a 2G network and a cloud server to carry out communication transmission.
The industrial sensor is a vibration and temperature integrated sensor.
The service management platform further comprises a data acquisition unit, and the data acquisition unit is used for acquiring, transmitting and analyzing mechanical state data of equipment operation and giving early warning and reminding to mechanical faults of the equipment.
The equipment comprises a vertical mill, a rotary kiln main conveyor, a warehousing bucket elevator, a kiln entering bucket elevator and a cement mill, and further comprises electromechanical equipment such as a motor, a speed reducer, a fan, a pump and the like, wherein a plurality of monitoring points can be arranged on each equipment, and are specifically set according to actual monitoring requirements, and the embodiment of the application is not specifically limited.
To sum up, the online monitoring management system for the state of the motor operation equipment provided by the embodiment of the application provides a flexible, convenient and accurate end-to-end equipment management scheme through the industrial sensor installed on the monitored equipment and the service management platform of the internet cloud, and belongs to the vertical application of predictive maintenance.
It is to be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that an article or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above description is merely exemplary of the present application and is presented to enable those skilled in the art to understand and practice the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
It will be understood that the present application is not limited to what has been described above and shown in the accompanying drawings, and that various modifications and changes can be made without departing from the scope thereof. The scope of the application is limited only by the appended claims.
Claims (7)
1. The motor running equipment state online monitoring and management system is characterized by comprising a service management platform arranged at the cloud end of the Internet and an industrial sensor connected with the service management platform, wherein the industrial sensor is arranged on monitored equipment and is connected with the service management platform through a network transmission layer;
the service management platform comprises an equipment standing book management unit, a service management unit and a service management unit, wherein the equipment standing book management unit is used for storing and updating equipment standing book information in real time; the equipment state monitoring unit is used for monitoring the running state of the equipment in real time; the alarm management unit is used for predicting equipment faults, giving fault alarms and recording fault time according to the running state of the equipment; the operation and maintenance management unit is used for managing the daily operation and maintenance work of the equipment; the spare part management unit is used for equipment ledger and warehousing and ex-warehouse management;
the system further comprises an intelligent terminal, wherein the intelligent terminal is connected with the service management platform and used for acquiring data services in the service management platform.
2. The system for on-line monitoring and managing the state of the motor operation equipment according to claim 1, wherein the intelligent terminal comprises an equipment overview unit, and the equipment overview unit is used for viewing the health state, the alarm state and the process data of the monitored equipment in real time through a graphical interface.
3. The system for on-line monitoring and managing the state of motor operating equipment according to claim 1, wherein the network transmission layer comprises a wireless communication unit or a wired transmission unit.
4. The system for on-line monitoring and managing the state of the motor operation equipment according to claim 1, wherein the industrial sensor is a vibration and temperature integrated sensor.
5. The system for on-line monitoring and management of the state of the motor operation equipment according to claim 3, wherein the wired transmission unit is a transmission unit which adopts a 2G network to communicate with a cloud server.
6. The on-line monitoring and management system for the state of the motor operation equipment according to claim 1, wherein the service management platform further comprises a data acquisition unit, and the data acquisition unit is used for acquiring, transmitting and analyzing mechanical state data of the equipment operation and giving early warning and reminding for mechanical faults of the equipment.
7. The system for on-line monitoring and management of the state of the motor operation equipment according to claim 1, wherein the equipment comprises a vertical mill, a rotary kiln main conveyor, a warehousing bucket elevator, a kiln entering bucket elevator and a cement mill.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022895039.8U CN214067336U (en) | 2020-12-02 | 2020-12-02 | Motor operation equipment state on-line monitoring management system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022895039.8U CN214067336U (en) | 2020-12-02 | 2020-12-02 | Motor operation equipment state on-line monitoring management system |
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| CN214067336U true CN214067336U (en) | 2021-08-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114970892A (en) * | 2022-05-18 | 2022-08-30 | 四川观想科技股份有限公司 | Equipment health operation and maintenance management method and system based on big data analysis |
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2020
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114970892A (en) * | 2022-05-18 | 2022-08-30 | 四川观想科技股份有限公司 | Equipment health operation and maintenance management method and system based on big data analysis |
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