CN111305844A - Strip mine mining equipment management system - Google Patents
Strip mine mining equipment management system Download PDFInfo
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- CN111305844A CN111305844A CN202010112826.2A CN202010112826A CN111305844A CN 111305844 A CN111305844 A CN 111305844A CN 202010112826 A CN202010112826 A CN 202010112826A CN 111305844 A CN111305844 A CN 111305844A
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- 238000005065 mining Methods 0.000 title claims abstract description 142
- 238000012545 processing Methods 0.000 claims abstract description 10
- 238000013079 data visualisation Methods 0.000 claims abstract description 6
- 238000001914 filtration Methods 0.000 claims abstract description 6
- 238000012544 monitoring process Methods 0.000 claims description 27
- 238000012423 maintenance Methods 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 3
- 230000002035 prolonged effect Effects 0.000 abstract description 4
- 230000000007 visual effect Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 8
- 239000003921 oil Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C47/00—Machines for obtaining or the removal of materials in open-pit mines
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Abstract
The application discloses strip mine exploitation equipment management system includes: the system comprises a sensor module, an Internet of things module and an online server, wherein the sensor module, the Internet of things module and the online server are arranged on mining equipment; the system comprises a sensor module, an on-line server and an Internet of things module, wherein the sensor module is used for acquiring the operation data of the mining equipment and uploading the acquired operation data to the on-line server through the Internet of things module; and the online server is used for filtering, analyzing and processing the received data and exporting a data visualization report form corresponding to the mining equipment. The application acquires the operation data of the mining equipment through the sensor module, uploads the data to the on-line server through the Internet of things module, and the visual report of the data is derived through the analysis and processing of the server system algorithm, so that the automatic management of the mining equipment of the strip mine can be realized, the operation state and the operation efficiency of each mining equipment are automatically obtained, the management of the mining equipment is facilitated, the mining equipment can also be maintained on time according to the requirement, and the service life of the mining equipment is prolonged.
Description
Technical Field
The invention relates to the technical field of mining, in particular to a strip mine mining equipment management system.
Background
In the process of mining operation of the strip mine, the cooperative operation of each device (such as an excavator, a forklift and the like) is required, and in order to take the mining amount and the service life of the device into consideration, the mining amount, the running time, the oil consumption, the maintenance cost and the like of each device need to be counted so as to reasonably schedule each mining device.
At present, the management of each equipment is still in original manual management, the mining amount, the operation time, the oil consumption, the maintenance cost and the like of each mining equipment are manually registered, the input-output ratio of each mining equipment cannot be accurately calculated, the income brought by each mining equipment cannot be evaluated, and the mining equipment cannot be reasonably scheduled so as to achieve the purpose of considering both the mining amount and the service life of the equipment.
Therefore, how to automatically manage the mining equipment of the strip mine is a technical problem to be solved urgently by the technical personnel in the field.
Disclosure of Invention
In view of the above, the present invention provides a strip mine mining equipment management system, which can automatically manage the mining equipment of a strip mine and automatically obtain the operation state and operation efficiency of each mining equipment. The specific scheme is as follows:
a strip mining equipment management system comprising: the system comprises a sensor module, an Internet of things module and an online server, wherein the sensor module, the Internet of things module and the online server are arranged on mining equipment; wherein,
the sensor module is used for acquiring the operation data of the mining equipment and uploading the acquired operation data to the online server through the Internet of things module;
and the online server is used for filtering, analyzing and processing the received data and exporting a data visualization report corresponding to the mining equipment.
Preferably, in the above strip mining equipment management system provided by an embodiment of the present invention, the sensor module includes a vibration sensor or a gyroscope;
the vibration sensor or the gyroscope is used for detecting whether the engine runs, knowing whether the mining equipment runs and calculating the running time of the mining equipment.
Preferably, in the above strip mining equipment management system provided by an embodiment of the present invention, the sensor module further includes a pressure sensor mounted on a hydraulic lever of a bucket in the mining equipment;
and the pressure sensor is used for acquiring the weight of the bucket and calculating the mining yield.
Preferably, in the above strip mining equipment management system provided by an embodiment of the present invention, the sensor module further includes a position sensor;
and the position sensor is used for acquiring the position information of the mining equipment and obtaining the running track of the mining equipment.
Preferably, in the surface mine equipment management system provided by the embodiment of the present invention, the position sensor is a GPS device.
Preferably, in the surface mine mining equipment management system provided by the embodiment of the present invention, the online server is further configured to obtain a maintenance record of the mining equipment, and statistically analyze maintenance costs of the mining equipment to calculate and analyze an economic benefit ratio of the mining equipment.
Preferably, in the above strip mine mining equipment management system according to an embodiment of the present invention, the system further includes: a monitoring module;
and the monitoring module is used for remotely monitoring video pictures on a cab and an exploitation platform.
Preferably, in the surface mine mining equipment management system provided by the embodiment of the present invention, the monitoring module includes two monitoring cameras installed in the cockpit, wherein one monitoring camera faces the mining position, and the other monitoring camera is directed at the driver; still including installing the surveillance camera head on the mining equipment.
Preferably, in the above strip mine mining equipment management system according to an embodiment of the present invention, the system further includes: a cloud intercom module;
the cloud intercom module is used for feeding back the problems found on the mine site to the central control room in time.
Preferably, in the surface mine mining equipment management system provided by the embodiment of the present invention, the internet of things module includes a wireless communication device.
According to the technical scheme, the strip mine mining equipment management system provided by the invention comprises: the system comprises a sensor module, an Internet of things module and an online server, wherein the sensor module, the Internet of things module and the online server are arranged on mining equipment; the system comprises a sensor module, an on-line server and an Internet of things module, wherein the sensor module is used for acquiring the operation data of the mining equipment and uploading the acquired operation data to the on-line server through the Internet of things module; and the online server is used for filtering, analyzing and processing the received data and exporting a data visualization report form corresponding to the mining equipment.
According to the invention, the running data of the mining equipment is acquired through the sensor module, the data is uploaded to the on-line server through the Internet of things module, and a data visual report is derived through analysis and processing of a server system algorithm, so that the mining equipment of the strip mine can be automatically managed, the running state and the running efficiency of each mining equipment are automatically obtained, the management of the mining equipment is facilitated, the mining equipment can be maintained on time as required, and the service life of the mining equipment is prolonged.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic block diagram of a surface mining equipment management system provided in accordance with an embodiment of the present invention;
fig. 2 is a schematic diagram of a detailed structure of a surface mining equipment management system according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The present invention provides a strip mine mining equipment management system, as shown in fig. 1, including: the system comprises a sensor module 1, an Internet of things module 2 and an online server 3, wherein the sensor module 1, the Internet of things module 2 and the online server are arranged on mining equipment; wherein,
the sensor module 1 is used for acquiring the operation data of the mining equipment and uploading the acquired operation data to the online server 3 through the internet of things module 2; the internet of things module 2 may include a wireless communication device, such as a 4G-DTU, that is, the internet of things module may upload the acquired operation data to the online server 3 in a wireless manner;
and the online server 3 is used for filtering, analyzing and processing the received data and exporting a data visualization report corresponding to the mining equipment. It should be noted that the report can display information such as the operation duration, the mining yield, the oil consumption information, the position information, the operation track, the working state of the driver, and the like.
In the strip mine mining equipment management system provided by the embodiment of the invention, the running data of the mining equipment is acquired through the sensor module, the data is uploaded to the on-line server through the internet of things module, and the visual data report is derived through the analysis and processing of the server system algorithm, so that the automatic management of the mining equipment of the strip mine can be realized, the running state (such as the normal working state or the fault state of the mining equipment) and the running efficiency of each mining equipment are automatically obtained, the management of the mining equipment is facilitated, the mining equipment can be maintained on time according to the requirement, and the service life of the mining equipment is prolonged.
In particular implementation, in the strip mining equipment management system provided by the embodiment of the invention, as shown in fig. 2, the sensor module 1 may include a vibration sensor or gyroscope 11; the vibration sensor or gyroscope 11 is used for detecting whether the engine runs, knowing whether the mining equipment runs and calculating the running time of the mining equipment. In practical application, when a forklift in mining equipment is started, a solid-state relay is closed, a vibration sensor or a gyroscope 11 collects a starting signal, and the forklift is ignited; when the forklift is closed, the solid-state relay is switched off, the vibration sensor or the gyroscope 11 collects an end signal, and the forklift stalls, so that the running time of the mining equipment can be calculated.
In particular implementation, in the above strip mine mining equipment management system provided by the embodiment of the present invention, as shown in fig. 2, the sensor module 1 may further include a pressure sensor 12 mounted on a hydraulic rod of a bucket in the mining equipment (e.g., excavator, forklift, etc.); the pressure sensor 12 is used for acquiring the weight of the bucket and calculating the mining yield. It should be noted that the pressure sensor 12 can be matched with a counter, so that the daily mining yield of the forklift can be effectively calculated; the operation efficiency can be reflected by the data such as the operation duration, the mining yield and the like of the mining equipment; the forklift can calculate the oil consumption and can directly acquire the oil consumption information; the online server 3 can calculate the workload of the staff according to the calculated mining yield, and reward or punish the staff as the basis of the performance assessment of the staff.
In particular implementation, in the strip mining equipment management system provided by the embodiment of the invention, as shown in fig. 2, the sensor module may further include a position sensor 13; the position sensor 13 is used for acquiring the position information of the mining equipment and obtaining the running track of the mining equipment. The mining positions of the mining devices are convenient to check, border-crossing mining can be effectively prevented, safety management and control are facilitated, nearby scheduling is promoted, and operation efficiency is improved. Specifically, the position sensor can be a GPS device, and the positioning accuracy is high.
In specific implementation, in the strip mine mining equipment management system provided by the embodiment of the invention, the online server 3 is further configured to obtain a maintenance record of the mining equipment, and count and analyze maintenance cost of the mining equipment to calculate and analyze an economic benefit ratio of the mining equipment. It should be noted that the service records may be filled in by the operator, including replacement records or service records for spare parts of the mining equipment. According to the benefits generated by the mining amount of the forklift in unit time, the maintenance cost, the fuel oil amount, the labor cost and the like, the economic benefit ratio of the mining equipment can be calculated, and decision support is provided for a manager to manage the equipment; the equipment of each manufacturer can be compared conveniently, and a manager is helped to provide data support for purchasing the equipment.
Further, in practical implementation, in the surface mine mining equipment management system provided in an embodiment of the present invention, as shown in fig. 2, the surface mine mining equipment management system may further include: a monitoring module 4; the monitoring module 4 is used for remotely monitoring video pictures on a cab and an exploitation platform. Specifically, the monitoring module 4 may include two monitoring cameras installed in the cockpit, one of the monitoring cameras faces the mining position and can record a video and perform centralized control, the other monitoring camera is aligned with the driver and can detect the fatigue of the driver, and if the working state of the driver is found to be abnormal, the manager may remind the driver by sending information or calling; the mining equipment monitoring system further comprises a monitoring camera installed on the mining equipment, and the monitoring camera directly monitors the picture of the mining equipment. In order to improve the integrity of the monitoring picture, not only the three monitoring cameras are installed, but also the number and positions of the monitoring cameras can be in other manners, and are not limited herein.
In a specific implementation, the surface mining equipment management system according to an embodiment of the present invention, as shown in fig. 2, may further include: a cloud intercom module 5; the cloud intercom module 5 is used for feeding back the problems found on the mine site to the central control room in time.
To sum up, an open pit mining equipment management system provided by an embodiment of the present invention includes: the system comprises a sensor module, an Internet of things module and an online server, wherein the sensor module, the Internet of things module and the online server are arranged on mining equipment; the system comprises a sensor module, an on-line server and an Internet of things module, wherein the sensor module is used for acquiring the operation data of the mining equipment and uploading the acquired operation data to the on-line server through the Internet of things module; and the online server is used for filtering, analyzing and processing the received data and exporting a data visualization report form corresponding to the mining equipment. The operation data of the mining equipment is acquired through the sensor module, the data are uploaded to the on-line server through the Internet of things module, a data visual report is derived through analysis and processing of a server system algorithm, so that the mining equipment of the strip mine can be automatically managed, the operation state and the operation efficiency of each mining equipment are automatically obtained, the mining equipment can be conveniently managed, the mining equipment can be maintained on time according to needs, and the service life of the mining equipment is prolonged.
Finally, it is further noted that, herein, relational terms are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The strip mine mining equipment management system provided by the invention is described in detail, and the principle and the implementation mode of the invention are explained by applying specific examples, and the description of the examples is only used for helping to understand the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (10)
1. A strip mining equipment management system, comprising: the system comprises a sensor module, an Internet of things module and an online server, wherein the sensor module, the Internet of things module and the online server are arranged on mining equipment; wherein,
the sensor module is used for acquiring the operation data of the mining equipment and uploading the acquired operation data to the online server through the Internet of things module;
and the online server is used for filtering, analyzing and processing the received data and exporting a data visualization report corresponding to the mining equipment.
2. The strip mining equipment management system of claim 1, wherein the sensor module includes a vibration sensor or a gyroscope;
the vibration sensor or the gyroscope is used for detecting whether the engine runs, knowing whether the mining equipment runs and calculating the running time of the mining equipment.
3. The strip mine mining equipment management system of claim 2, wherein the sensor module further comprises a pressure sensor mounted on a hydraulic lever of a dipper in the mining equipment;
and the pressure sensor is used for acquiring the weight of the bucket and calculating the mining yield.
4. The strip mine mining equipment management system of claim 3, wherein the sensor module further comprises a location sensor;
and the position sensor is used for acquiring the position information of the mining equipment and obtaining the running track of the mining equipment.
5. The strip mining equipment management system of claim 4, wherein the location sensor is a GPS device.
6. The strip mine mining equipment management system of claim 1, wherein the online server is further configured to obtain a maintenance record of the mining equipment, and to statistically analyze maintenance costs of the mining equipment to calculate an economic benefit ratio for analyzing the mining equipment.
7. The surface mining equipment management system of claim 1, further comprising: a monitoring module;
and the monitoring module is used for remotely monitoring video pictures on a cab and an exploitation platform.
8. The strip mine mining equipment management system of claim 7, wherein the monitoring module includes two monitoring cameras mounted to the cockpit, one of the monitoring cameras facing the mining location and the other monitoring camera directed toward the driver; still including installing the surveillance camera head on the mining equipment.
9. The surface mining equipment management system of claim 1, further comprising: a cloud intercom module;
the cloud intercom module is used for feeding back the problems found on the mine site to the central control room in time.
10. The strip mine mining equipment management system of claim 1, wherein the internet of things module includes wireless communication equipment.
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CN202010112826.2A CN111305844A (en) | 2020-02-24 | 2020-02-24 | Strip mine mining equipment management system |
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CN202010112826.2A CN111305844A (en) | 2020-02-24 | 2020-02-24 | Strip mine mining equipment management system |
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Cited By (1)
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CN112302088A (en) * | 2020-11-02 | 2021-02-02 | 徐州徐工矿业机械有限公司 | Excavator protection system and method based on driving state monitoring |
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CN109286650A (en) * | 2018-01-19 | 2019-01-29 | 上海云统信息科技有限公司 | Internet of Things application system of the intelligent integral down-the-hole drill in surface mine |
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