CN214052629U

CN214052629U - Automatic sorting and stacking machine for scaffold discs

Info

Publication number: CN214052629U
Application number: CN202023095525.8U
Authority: CN
Inventors: 王永山
Original assignee: Renqiu City Jinshi Welding Machine Manufacturing Co ltd
Current assignee: Renqiu City Jinshi Welding Machine Manufacturing Co ltd
Priority date: 2020-12-21
Filing date: 2020-12-21
Publication date: 2021-08-27
Anticipated expiration: 2030-12-21

Abstract

The utility model provides a scaffold frame disc automatic separation stacking machine, includes, main body frame and control box, its characterized in that: the upper end middle part of main body frame is the conveying platform, is equipped with the upset cylinder on the conveying platform, and the upset layer board is fixed on the cylinder pole of upset cylinder, is equipped with the sorting camera directly over lieing in the upset layer board, the sorting camera be connected with the control box electricity through the cable, the sorting camera shoots the work piece disc that sends to on the upset layer board to convey the photo to the sorting system of control box, the sorting system of control box compares the work piece disc photo that received sorting camera conveying with the image of getting in advance, and then sorts the work piece disc. The utility model discloses a hoisting device, conveyer, sorting unit and location material feeding unit, the disc that the location was good is selected separately is sent into the tray and is put things in good order, should select separately to put things in good order the machine and combine other automatic device, realizes scaffold frame pole setting full automated production, reduces workman's intensity of labour, improves production efficiency.

Description

Automatic sorting and stacking machine for scaffold discs

Technical Field

The utility model relates to an automatic select separately and put things in good order device, especially a device is put in good order in sorting of scaffold frame pole setting disc.

Background

Scaffold frame pole setting welding needs the disc, and the pipe is in the same place with several disc welding, and the disc needs the location and the direction is unanimous, need artifical selection and just can send into the pole setting welding machine into one to weld one yard.

At present, the known scaffold upright rod disc sorting and stacking is that manual sorting and stacking cannot realize full-automatic welding.

Disclosure of Invention

To the not enough of above-mentioned technical problem existence, the utility model aims to provide a scaffold frame disc automatic separation stacking machine.

The utility model provides a scaffold frame disc automatic separation stacking machine, includes, main body frame and control box, its characterized in that: the upper end middle part of main body frame is the conveying platform, is equipped with the upset cylinder on the conveying platform, and the upset layer board is fixed on the cylinder pole of upset cylinder, is equipped with the sorting camera directly over lieing in the upset layer board, the sorting camera be connected with the control box electricity through the cable, the sorting camera shoots the work piece disc that sends to on the upset layer board to convey the photo to the sorting system of control box, the sorting system of control box compares the work piece disc photo that received sorting camera conveying with the image of getting in advance, and then sorts the work piece disc.

And a front catch plate cylinder and a rear catch plate cylinder which allow or prohibit the workpiece disc to pass are arranged on two sides of the turnover cylinder.

The welding has the baffle in the top both sides of conveying platform, forms a groove between two baffles, and insulating backing plate installs at the inslot, is fixed with two reference columns above insulating backing plate, is equipped with the location camera directly over lieing in insulating backing plate, location camera and two reference columns be connected through cable and control box electricity respectively, the work piece disc removes to touch the reference column, the reference column senses the signal, the location camera begins to shoot to convey the photo to the positioning system of control box, and the image that has got in advance is compared, controls rotating electrical machines's rotation angle.

The left end of the main body frame is welded with a disc feeding cylinder plate, the disc feeding cylinder is installed at the upper end of the disc feeding cylinder plate, a sliding plate is fixed on a cylinder rod of the disc feeding cylinder, a rotating motor is installed on the sliding plate, a falling cylinder is installed on a shaft of the rotating motor, and a sheet grabbing cylinder used for grabbing a workpiece disc is fixed on a cylinder rod of the falling cylinder.

A sliding block support plate is welded on the main body frame, two sliding blocks are fixed on the upper plane of the sliding block support plate, the guide rails are slidably arranged on the sliding blocks, and the sliding plates are fixed on the two guide rails which are arranged in parallel; the sliding plate is pushed to move on the guide rail through the action of the disc feeding air cylinder.

A bin for containing a workpiece disc is arranged on the right side of the main body frame, a lifting speed reducer is installed at the bottom of the bin, a chain wheel C is installed on a shaft of the lifting speed reducer, a lifting motor is connected with the lifting speed reducer, the chain wheel C is connected with a chain wheel B fixed on a conveying shaft B through a chain B, and the conveying shaft B is installed at the lower end of the bin; a conveying shaft A is installed at the upper end of the left side of the storage bin, the conveying belt is installed on chain wheels of the conveying shaft A and the conveying shaft B, and a plurality of hanging plates are arranged on the conveying belt.

And a conveying plate is welded above the baffle close to the conveying shaft A, and the conveying plate is obliquely arranged.

A chain wheel shaft A and a chain wheel shaft B are fixed on two sides of the conveying platform, and two conveying chains arranged in parallel are hung on chain wheels of the chain wheel shaft A and the chain wheel shaft B respectively; the chain wheel shaft B is also fixedly provided with a chain wheel D, the chain wheel D is connected with a chain wheel A arranged on the shaft of the transmission speed reducer through a chain A, and the transmission motor is connected with the transmission speed reducer.

Still be fixed with guard shield A on conveying platform, select separately the camera and fix and be located the position directly over the upset layer board in guard shield A, the inductor is installed on the baffle.

The positioning camera is arranged in a shield B of the main body frame, the shield B is arranged on the upper surface of the left end of the main body frame, and a tray for stacking the workpiece discs is further arranged on the left side surface of the left end of the main body frame.

The utility model discloses a hoisting device, conveyer, sorting unit and location material feeding unit, the disc that the location was good is selected separately is sent into the tray and is put things in good order, should select separately to put things in good order the machine and combine other automatic device, realizes scaffold frame pole setting full automated production, reduces workman's intensity of labour, improves production efficiency.

Drawings

Fig. 1 is a front view of the present invention;

fig. 2 is a top view of the present invention;

fig. 3 is a left side view of the present invention.

In the figure: the automatic sorting machine comprises a main body frame 1, a chain wheel A2, a conveyor belt 3, a hanging plate 4, a chain wheel B5, a chain B6, a chain wheel C7, a lifting speed reducer 8, a bin 9, a conveying shaft A10, a chain wheel D11, a chain A12, a conveying chain 13, a front tray cylinder 14, a turnover tray 15, a shield A16, a sorting camera 17, a turnover cylinder 18, a rear tray cylinder 19, a chain wheel shaft A20, a sheet grabbing cylinder 21, a falling cylinder 22, a rotating motor 23, a positioning camera 24, a shield B25, a sliding plate 26, a tray conveying cylinder 27, a guide rail 28, a sliding block 29, a positioning column 30, an insulating base plate 31, a control box 32, a tray conveying cylinder plate 33, a sliding block support plate 34, a chain wheel shaft B35, a tray 36, a conveying speed reducer 37, a conveying motor 38, a lifting motor 39, a conveying shaft B40, a baffle plate 41, a workpiece disc 42, a sensor 43 and a conveying plate 44.

Detailed Description

As shown in fig. 1, 2 and 3, a control box 32 is provided at the lower left end of the main body frame 1, the solenoid valve is electrically connected to the control box 32 through a cable, and the solenoid valve is connected to the corresponding cylinder through an air pipe. The right side of main body frame 1 is feed bin 9, installs at the bottom of feed bin 9 and promotes speed reducer 8, and sprocket C7 installs on promoting speed reducer 8's axle, and promotion motor 39 is connected with promotion speed reducer 8, promotion motor 39 pass through the cable and be connected with control box 32 electricity. The sprocket C7 is connected to a sprocket B5 fixed to a transfer shaft B40 by a chain B6, and the transfer shaft B40 is installed at the lower end of the hopper 9. A conveying shaft A10 is installed at the upper end of the left side of the storage bin 9, the conveyor belt 3 is installed on chain wheels of the conveying shaft A10 and the conveying shaft B40, and a plurality of hanging plates 4 are arranged on the conveyor belt 3.

The middle part of the upper end of the main body frame 1 is a conveying platform, a chain wheel shaft A20 and a chain wheel shaft B35 are fixed on two sides of the conveying platform, two conveying chains 13 which are arranged in parallel are hung on chain wheels of the chain wheel shaft A20 and the chain wheel shaft B35 respectively, and a chain wheel D11 is fixed on the chain wheel shaft B35. A transmission speed reducer 37 is installed on the main body frame below a chain wheel shaft B35, a chain wheel A2 is installed on the shaft of the transmission speed reducer 37, a transmission motor 38 is connected with the transmission speed reducer 37, and the transmission motor 38 is electrically connected with the control box 32 through a cable. Sprocket D11 is connected to sprocket A2 by chain A12.

Baffle plates 41 are welded on two sides above the conveying platform, a groove is formed between the two baffle plates 41, a conveying plate 44 is welded above the baffle plate 41 close to the conveying shaft A10, and the conveying plate 44 is obliquely arranged. An insulating pad 31 is installed in the groove, two positioning columns 30 are fixed above the insulating pad 31, and the positioning columns 30 are electrically connected with a control box 32 through cables. A sensor 43 is attached to the left bezel 41, and the sensor 43 is electrically connected to the control box 32 through a cable.

A front baffle disc cylinder 14, a turnover cylinder 18 and a rear baffle disc cylinder 19 are sequentially arranged in the middle of the conveying platform, and a turnover supporting plate 15 is fixed on a cylinder rod of the turnover cylinder 18. A shroud a16 is further fixed on the upper surface of the conveying platform, the sorting camera 17 is fixed in the shroud a16, the sorting camera 17 is located at a position right above the turning pallet 15, and the sorting camera 17 is electrically connected to the control box 32 through a cable.

A disc feeding cylinder plate 33 and a slider support plate 34 are welded on the upper plane of the left end of the main body frame 1, and the disc feeding cylinder 27 is mounted on the upper end of the disc feeding cylinder plate 33. Two sliding blocks 29 are fixed on the upper plane of the sliding block support plate 34, guide rails 28 are slidably mounted on the two sliding blocks 29, the sliding plate 26 is fixed on the two guide rails 28, a rotating motor 23 is mounted at one end of the sliding plate 26, the rotating motor 23 is electrically connected with a control box 32 through a cable, the falling cylinder 22 is mounted on the shaft of the rotating motor 23, and the sheet grasping cylinder 21 is fixed on the cylinder rod of the falling cylinder 22. The cylinder rod of the disc feeding cylinder 27 is connected and fixed to the slide plate 26, and the disc feeding cylinder 27 is operated to push the slide plate 26 to move on the guide rail 28.

A shield B25 is mounted on the upper surface of the left end of the main body frame 1, the positioning camera 24 is mounted inside the shield B25, the positioning camera 24 is positioned right above the insulating pad 31, and the positioning camera 24 is electrically connected with the control box 32 through a cable. A tray 36 is placed on the left side surface of the left end of the main body frame 1.

The magazine 9 is filled with the workpiece disk 42, and a program is set by the control box 32, and the sorting and stacking machine operates according to the set program. The control box 32 gives an instruction, the lifting motor 39 and the conveying motor 38 are electrically rotated, the lifting motor 39 drives the lifting speed reducer 8 to rotate so as to drive the chain wheel C7 to rotate, the chain wheel C7 drives the conveying shaft B40 to rotate through the chain B6, the conveying belt 3 moves from bottom to top, the workpiece disc 42 is conveyed out of the bin 9 through the hanging plate 4 on the conveying belt 3, and the workpiece disc is conveyed to the two parallel conveying chains 13 through the conveying plate 44. The conveying motor 38 drives the conveying speed reducer 37 to rotate so as to drive the chain wheel A2 to rotate, the chain wheel A2 drives the chain wheel D11 to rotate through the chain A12 so as to drive the two parallel conveying chains 13 to operate, the conveying chains 13 drive the workpiece disc 42 to move forwards, the front baffle cylinder 14 operates, the cylinder rod falls, the workpiece disc 42 moves to the position above the overturning supporting plate 15, the sensor 43 receives a signal, the front baffle cylinder 14 resets to block the rear workpiece disc 42 from moving forwards, meanwhile, the sorting camera 17 starts to take a picture, the picture is conveyed to a sorting system of the control box 32 after the picture taking is completed, the picture is compared with the previously taken picture, the comparison is positive, the rear baffle cylinder 19 operates, the cylinder rod falls, and the workpiece disc 42 continues to move forwards to wait for next sorting. If the images are different through comparison, the overturning air cylinder 18 acts to overturn the workpiece disc 42 by 180 degrees, the disc falls onto the conveying chain 13 and then moves forwards, and then the overturning air cylinder 18 resets to wait for next sorting. The workpiece disc 42 is pushed onto the insulating base plate 31, and after touching the positioning column 30, a signal is sensed, the positioning camera 24 starts to take a picture, the picture is transmitted to the positioning system of the control box 32 after being taken, the picture is compared with an image which is taken in advance, the rotating angle is calculated and then the calculated image is transmitted to the rotating motor 23, and the actions are all completed instantly. The positioning camera 24 acts when taking a picture, the disc feeding cylinder 27 acts, the disc feeding cylinder 27 retracts to the position and then the falling cylinder 22 falls, then the disc grabbing cylinder 21 acts to grab the workpiece disc 42, the falling cylinder 22 resets and rises, the rotating motor 23 starts to rotate the workpiece disc 42 to the position, the disc feeding cylinder 27 resets and pushes forwards, the workpiece disc 42 is pushed forwards right above the tray 36, the falling cylinder 22 falls again, the disc grabbing cylinder 21 releases the workpiece disc 42, meanwhile, the rotating motor 23 resets and reverses to the original position, and the workpiece disc 42 falls onto the tray 36. The falling cylinder 22 is reset and ascended again to wait for the next grabbing, and when the workpiece disc 42 touches the positioning column 30 again, the next action is started again. And repeating the action cycle operation until the set number is reached, and finishing the operation.

Claims

1. The utility model provides a scaffold frame disc automatic separation stacking machine, includes, main body frame (1) and control box (32), its characterized in that: the middle part of the upper end of the main body frame (1) is provided with a conveying platform, a turnover cylinder (18) is arranged on the conveying platform, a turnover supporting plate (15) is fixed on a cylinder rod of the turnover cylinder (18), a sorting camera (17) is arranged right above the turnover supporting plate (15), the sorting camera (17) is electrically connected with a control box (32) through a cable, the sorting camera (17) shoots a workpiece disc (42) sent to the turnover supporting plate (15) and conveys the picture to a sorting system of the control box (32), the sorting system of the control box (32) compares the received picture of the workpiece disc (42) conveyed by the sorting camera (17) with an image which is taken in advance, and then the workpiece disc (42) is sorted.

2. The automatic scaffold disc sorting and stacking machine of claim 1, wherein: a front catch plate cylinder (14) and a rear catch plate cylinder (19) which allow or prohibit the workpiece disc (42) to pass are arranged on two sides of the turnover cylinder (18).

3. The automatic scaffold disc sorting and stacking machine of claim 2, wherein: the welding has baffle (41) in the top both sides of conveying platform, forms a groove between two baffle (41), and insulating backing plate (31) are installed at the inslot, are fixed with two reference column (30) above insulating backing plate (31), are equipped with location camera (24) directly over lieing in insulating backing plate (31), location camera (24) be connected with control box (32) electricity through the cable respectively with two reference column (30), work piece disc (42) move to touch reference column (30), and reference column (30) sense the signal, location camera (24) begin to shoot to convey the photo to the positioning system of control box (32), and the image that has got in advance compares, controls the rotation angle of rotating electrical machines (23).

4. The automatic scaffold disc sorting and stacking machine of claim 1, wherein: a disc feeding cylinder plate (33) is welded at the left end of the main body frame (1), a disc feeding cylinder (27) is installed at the upper end of the disc feeding cylinder plate (33), a sliding plate (26) is fixed on a cylinder rod of the disc feeding cylinder (27), a rotating motor (23) is installed on the sliding plate (26), a falling cylinder (22) is installed on a shaft of the rotating motor (23), and a sheet grabbing cylinder (21) used for grabbing a workpiece disc (42) is fixed on the cylinder rod of the falling cylinder (22).

5. The automatic scaffold disc sorting and stacking machine of claim 4, wherein: a sliding block support plate (34) is further welded on the main body frame (1), two sliding blocks (29) are fixed on the upper plane of the sliding block support plate (34), the guide rail (28) is slidably mounted on the sliding blocks (29), and the sliding plate (26) is fixed on the two guide rails (28) which are arranged in parallel; the sliding plate (26) is pushed to move on the guide rail (28) by the action of the disc feeding air cylinder (27).

6. The automatic scaffold disc sorting and stacking machine of claim 1, wherein: a bin (9) for containing a workpiece disc (42) is arranged on the right side of the main body frame (1), a lifting speed reducer (8) is installed at the bottom of the bin (9), a chain wheel C (7) is installed on a shaft of the lifting speed reducer (8), a lifting motor (39) is connected with the lifting speed reducer (8), the chain wheel C (7) is connected with a chain wheel B (5) fixed on a conveying shaft B (40) through a chain B (6), and the conveying shaft B (40) is installed at the lower end of the bin (9); a conveying shaft A (10) is installed at the upper end of the left side of the storage bin (9), the conveying belt (3) is installed on chain wheels of the conveying shaft A (10) and the conveying shaft B (40), and a plurality of hanging plates (4) are arranged on the conveying belt (3).

7. The automatic scaffold disc sorting and stacking machine of claim 6, wherein: a conveying plate (44) is welded above the baffle (41) close to the conveying shaft A (10), and the conveying plate (44) is obliquely arranged.

8. The automatic scaffold disc sorting and stacking machine of claim 1, wherein: a chain wheel shaft A (20) and a chain wheel shaft B (35) are fixed on two sides of the conveying platform, and two conveying chains (13) which are arranged in parallel are hung on chain wheels of the chain wheel shaft A (20) and the chain wheel shaft B (35) respectively; a chain wheel D (11) is further fixed on the chain wheel shaft B (35), the chain wheel D (11) is connected with a chain wheel A (2) arranged on a transmission speed reducer (37) shaft through a chain A (12), and a transmission motor (38) is connected with the transmission speed reducer (37).

9. The automatic scaffold disc sorting and stacking machine of claim 8, wherein: a protective cover A (16) is further fixed on the conveying platform, a sorting camera (17) is fixed in the protective cover A (16) and located right above the overturning supporting plate (15), and a sensor (43) is installed on the baffle plate (41).

10. The automatic scaffold disc sorting and stacking machine of claim 3, wherein: the positioning camera (24) is arranged in a shield B (25) of the main body frame (1), the shield B (25) is arranged on the left end of the main body frame (1), and a tray (36) used for stacking the workpiece discs (42) is further arranged on the left side surface of the left end of the main body frame (1).