CN214031798U - Wastewater emission reduction prevents blockking up rotary atomization drying system - Google Patents
Wastewater emission reduction prevents blockking up rotary atomization drying system Download PDFInfo
- Publication number
- CN214031798U CN214031798U CN202022437695.3U CN202022437695U CN214031798U CN 214031798 U CN214031798 U CN 214031798U CN 202022437695 U CN202022437695 U CN 202022437695U CN 214031798 U CN214031798 U CN 214031798U
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- Prior art keywords
- flue
- rotary
- flue gas
- drying tower
- air preheater
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- 238000001035 drying Methods 0.000 title claims abstract description 45
- 239000002351 wastewater Substances 0.000 title claims abstract description 41
- 238000000889 atomisation Methods 0.000 title claims abstract description 25
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 49
- 239000003546 flue gas Substances 0.000 claims abstract description 49
- 238000006477 desulfuration reaction Methods 0.000 claims abstract description 34
- 230000023556 desulfurization Effects 0.000 claims abstract description 34
- 239000003513 alkali Substances 0.000 claims abstract description 19
- 239000000428 dust Substances 0.000 claims abstract description 15
- 238000005507 spraying Methods 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 abstract description 6
- 238000005299 abrasion Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 5
- 239000003245 coal Substances 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 238000004065 wastewater treatment Methods 0.000 abstract description 3
- 230000003009 desulfurizing effect Effects 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 7
- 239000002956 ash Substances 0.000 description 7
- 239000002002 slurry Substances 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- 229910052801 chlorine Inorganic materials 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- -1 chlorine ions Chemical class 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 239000010881 fly ash Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000010977 unit operation Methods 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 235000011116 calcium hydroxide Nutrition 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000010908 plant waste Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
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- Treating Waste Gases (AREA)
Abstract
The utility model relates to a coal fired power plant wastewater treatment environmental protection technology, and discloses an anti-blocking rotary atomization drying system for wastewater emission reduction, which comprises a boiler, a denitration device, an air preheater, a dust remover, a flue gas desulfurization device, a concentration and decrement unit, an adjusting tank, a heat exchanger and a rotary atomization drying tower, wherein the boiler, the denitration device, the air preheater, the dust remover, the flue gas desulfurization device, the concentration and decrement unit, the adjusting tank, the heat exchanger and the rotary atomization drying tower are sequentially connected with a main flue; an inlet at the top of the rotary atomizing drying tower is communicated with a flue between the denitration device and the air preheater through a first bypass flue, a flue gas outlet flue is arranged at the bottom of the rotary atomizing drying tower, and the flue gas outlet flue is communicated with a flue between the air preheater and the dust remover through a second bypass flue; two sides of the rotary atomization drying tower are respectively provided with an alkali liquor spraying gun, and the two alkali liquor spraying guns are respectively connected with an alkali liquor box. The utility model overcomes the problems of serious abrasion and blockage of the existing atomizer, and effectively prolongs the service life of the high-speed rotary atomizer; the concentration of the chloride ions in the flue gas discharged into the desulfurizing tower is reduced, and the discharge of the desulfurization waste water is reduced.
Description
Technical Field
The utility model relates to a coal fired power plant waste water treatment environmental protection technology, concretely relates to rotatory atomizing drying system of jam is prevented to waste water emission reduction.
Background
The limestone gypsum wet flue gas desulfurization device of the coal-fired power plant can generate desulfurization waste water in the operation process, the suspended substance and salt content of the waste water are high, the heavy metal content also exceeds the national discharge standard, and if the waste water is directly discharged, serious pollution can be caused to a receiving water body. The 'implementation scheme for controlling pollutant emission permission' which comes out in 2016, 11, 10 clearly indicates that the emission permission of the thermal power industry enterprises is approved, so that the treatment of the desulfurization wastewater of the coal-fired power plant becomes a key research object for all professionals in the industry.
In order to respond to the increasingly strict environmental protection policy of China, the modification of the desulfurization wastewater zero-discharge process of the coal-fired power plant becomes a trend. The existing treatment process route of the desulfurization wastewater is pretreatment, concentration and decrement and tail end curing technology, and a bypass flue evaporation curing process, so that the operation cost can be reduced by using the waste heat of flue gas, and most of salt in the wastewater is mixed into fly ash after being dried and cured to realize zero emission, thereby becoming a hot tail end curing technology.
The bypass flue evaporation and solidification process comprises two forms of rotary atomization and double-fluid atomization, and the two processes have advantages and disadvantages when operated on site, and the optimal scheme is the best scheme by selecting proper technology according to local conditions. The working principle of rotary atomization is that a motor of a rotary atomizer drives a rotary atomizing disc to rotate at a high speed, so that desulfurization liquid is dispersed into fine liquid drops, and the fine liquid drops enter a desulfurization tower in a bowl-shaped spray shape to transfer heat and mass with flue gas. In the operation of the desulfurization device, in order to prevent the material corrosion of the desulfurization device and ensure the stable and efficient operation of the system, the concentration of chloride ions in the slurry is generally maintained at 12000-20000 mg/kg, and the density of the slurry is generally controlled at 1075-1150 kg/m3Therefore, a certain amount of slurry must be discharged from the desulfurization unit, and the higher the chloride ion concentration out of range entering the desulfurization tower, the more slurry is required to be discharged, and the larger the amount of wastewater generated.
In the solidification process, in order to prevent the corrosion of acid components to subsequent equipment when the temperature of the flue gas is reduced and ensure that hydrogen chloride in the wastewater cannot enter the flue gas again under the acid condition, a certain amount of alkali liquor such as slaked lime slurry or sodium hydroxide solution and the like is added into the wastewater (namely, the pH value of the wastewater is controlled to be more than 9), so that the alkali liquor and the wastewater are atomized together, and the acid components of the flue gas are absorbed by alkaline fog drops in the contact process of the alkali liquor and the flue gas. However, the desulfurization waste water added with alkali liquor is easy to cause abrasion of the rotary atomizing disc, and can start to block along with the increase of time, the abrasion and the blocking can cause the atomizing wheel rotating at high speed to be damaged in an accelerating way, and the rotary atomizer can be stopped and overhauled when the abrasion and the blocking are serious. In addition, the power plant can not run at full load for a long time under most conditions, and sometimes can run at medium and low loads, under the condition, the amount of high-temperature flue gas which can be extracted in front of the air preheater is limited, the provided heat can not meet the design index of full-load operation, and a series of problems such as partial waste water consumption are caused.
SUMMERY OF THE UTILITY MODEL
In view of the above problems, the utility model aims to provide an anti-clogging rotary atomization drying system for reducing emission of wastewater, which overcomes the problems of serious wear and clogging of an atomizer in the prior art, effectively prolongs the service life of a high-speed rotary atomizer, and reduces shutdown maintenance accidents caused by equipment operation faults; the problem of insufficient flue gas heat during low-load operation of a power plant unit is solved; the concentration of the chloride ions in the flue gas discharged into the desulfurizing tower is reduced, and the discharge of the desulfurization waste water is reduced.
In order to solve the technical problem, the utility model provides an anti-blocking rotary atomization drying system for wastewater emission reduction, which comprises a boiler, a denitration device, an air preheater, a dust remover, a flue gas desulfurization device, a concentration and decrement unit, an adjusting tank, a heat exchanger and a rotary atomization drying tower, wherein the boiler, the denitration device, the air preheater, the dust remover, the flue gas desulfurization device, the concentration and decrement unit, the adjusting tank, the heat exchanger and the rotary atomization drying tower are sequentially connected with a main flue;
an inlet at the top of the rotary atomizing drying tower is communicated with a flue between the denitration device and the air preheater through a first bypass flue, a flue gas outlet flue is arranged at the bottom of the rotary atomizing drying tower, and the flue gas outlet flue is communicated with a flue between the air preheater and the dust remover through a second bypass flue;
and two alkali liquor spraying guns are respectively arranged on two sides of the rotary atomizing drying tower and are respectively connected with an alkali liquor box.
Further, rotatory atomizing drying tower top entrance is equipped with flue gas uniform distributor and rotatory atomizer, flue gas uniform distributor through first bypass flue with flue main intercommunication between denitrification facility and the air preheater, rotatory atomizer is located the below of flue gas uniform distributor.
Furthermore, the bottom of the rotary atomizing drying tower is also provided with an ash discharge port, and the horizontal height of the ash discharge port is lower than that of the flue gas outlet flue.
Further, the horizontal height of the outlet of the alkali liquor spraying gun is lower than the horizontal height of the bottom of the rotary atomizer.
Furthermore, the outlet of the heat exchanger is connected with the rotary atomizer, the bottom of the heat exchanger is provided with a heat source water inlet connected with a hot water source, and the top of the heat exchanger is provided with a heat source water outlet connected with a reclaimed water recycling pipeline.
Compared with the prior art, the utility model has the advantages of:
1. the utility model can flexibly adjust the hot water quantity entering the heat exchanger according to the unit operation load condition, and is cooperated with the flue gas to carry out atomization drying on the desulfurization waste water;
2. the desulfurization wastewater after being concentrated and reduced by the concentration and reduction unit does not need to adjust the pH value, and directly enters the rotary atomization drying tower after being adjusted by the adjusting tank, and liquid drops are formed by the rotary atomizer, so that the problems of blockage and abrasion of the desulfurization wastewater to the rotary atomizer after alkali liquor is added are solved;
3. alkali liquor is sprayed in the rotary atomization drying tower to create an alkaline condition, so that chloride ions are solidified and collected by the dust remover along with dry ash, the problem of increase of the concentration of the chloride ions in the desulfurization tower caused by chlorine escape is solved to a great extent, and the discharge amount of desulfurization wastewater is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Figure 1 is a schematic view of the system of the present invention,
figure 2 is a schematic diagram of the structure of a rotary atomizing drying tower 9,
the reference numbers are as follows:
boiler 1, denitrification facility 2, air preheater 3, dust remover 4, flue gas desulphurization unit 5, concentration decrement unit 6, equalizing basin 7, heat exchanger 8, heat source water inlet 81, heat source delivery port 82, alkali lye sprays rifle 91, rotatory atomizing drying tower 9, flue gas uniform distributor 92, rotatory atomizer 93, flue gas outlet flue 94, ash discharge opening 95, lye tank 10, first bypass flue 11, second bypass flue 12.
Detailed Description
In order to make the technical solution of the present invention better understood, the present invention is described in detail below with reference to the accompanying drawings, and the description of the present invention is only exemplary and explanatory, and should not be construed as limiting the scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
It should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like refer to the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that the utility model is usually placed when in use, and are used for convenience of description and simplification of description, but do not refer to or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Please refer to fig. 1 to 2, the utility model provides a wastewater emission reduction's anti-clogging rotary atomization drying system, including boiler 1 that connects gradually with the flue stack, denitrification facility 2, air preheater 3, dust remover 4, flue gas desulfurization device 5, concentration decrement unit 6, equalizing basin 7, heat exchanger 8 and rotary atomization drying tower 9, specifically, boiler 1 and denitrification facility 2, denitrification facility 2 and air preheater 3, air preheater 3 and dust remover 4, dust remover 4 and flue gas desulfurization device 5, flue gas desulfurization device 5 and concentration decrement unit 6, concentration decrement unit 6 and equalizing basin 7, equalizing basin 7 and heat exchanger 8 and rotary atomization drying tower 9 are connected through the flue respectively;
as shown in fig. 2, a flue gas uniform distributor 92 and a rotary atomizer 93 are arranged at an inlet at the top of the rotary atomizing drying tower 9, the flue gas uniform distributor 92 is communicated with a flue between the denitration device 2 and the air preheater 3 through a first bypass flue 11, the rotary atomizer 93 is positioned below the flue gas uniform distributor 92, the rotary atomizer 93 is connected with an outlet of a heat exchanger 8, the heat exchanger 8 is used for preheating entering desulfurization wastewater, as shown in fig. 1, a heat source water inlet 81 connected with a hot water source is arranged at the bottom of the heat exchanger 8, a heat source water outlet 82 connected with a water return pipeline is arranged at the top of the heat exchanger 8, and the hot water source can be a power plant ash flushing water;
the bottom of the rotary atomizing drying tower 9 is provided with a flue gas outlet flue 94 and an ash discharge port 95, the horizontal height of the flue gas outlet flue 94 is higher than that of the ash discharge port 95, and the flue gas outlet flue 94 is communicated with a flue between the air preheater 3 and the dust remover 4 through a second bypass flue 12;
in order to create an alkaline environment in the rotary atomizing and drying tower 9, an alkaline liquid tank 10 connected with the rotary atomizing and drying tower 9 is configured, in order to enable alkaline liquid in the alkaline liquid tank 10 to uniformly enter the rotary atomizing and drying tower 9, two sides of the rotary atomizing and drying tower 9 are respectively provided with an alkaline liquid spraying gun 91 connected with the alkaline liquid tank 10, the horizontal height of the outlet of the two alkaline liquid spraying guns 91 is lower than the horizontal height of the bottom of the rotary atomizer 93, the alkaline liquid spraying guns 91 uniformly spray the alkaline liquid to cover the desulfurization wastewater atomized by the rotary atomizer 93, so that the alkaline environment is created, and chlorine ions are prevented from escaping into the flue gas to the maximum extent.
The working principle is as follows: the utility model takes the high temperature flue gas between the denitration device 2 and the air preheater 3 as a heat exchange heat source, the flue gas desulfurization device 5 discharges desulfurization waste water and other tail end waste water of a power plant to the concentration and decrement unit 6 together, the concentrated waste water enters the regulating reservoir 7 for water quantity regulation, the proper water quantity is regulated to enter the heat exchanger 8 for preheating, and the water quantity entering the heat source water inlet 81 of the heat exchanger 8 is regulated according to the unit operation load; the preheated desulfurization wastewater enters a rotary atomization drying tower 9, atomization is carried out through a rotary atomizer 93, and meanwhile alkali liquor spraying guns 91 on two sides spray alkali liquor to cover the atomized desulfurization wastewater, so that an alkaline environment is created, and chlorine ions are prevented from escaping into flue gas to the maximum extent; when the atomized wastewater exchanges heat with high-temperature flue gas, after complete heat exchange is completed, atomized liquid drops are evaporated to dryness, and formed crystalline salt enters the dust remover 4 along with the flue gas to be intercepted and is treated together with the fly ash, so that zero discharge of desulfurization wastewater and resource utilization of the crystalline salt are realized.
The utility model provides a waste water treatment system and method of power plant can adapt to the changeable coal fired power plant of operating load, solves the not enough problem of terminal solidification drying heat, can prevent effectively that atomizing device from blockking up and tower body scale deposit phenomenon from appearing in the equipment operation process, and can effectively stop because of the shut down maintenance accident that equipment operation trouble arouses, has solved the realistic problem that traditional device can not satisfy the on-the-spot needs.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.
Claims (5)
1. The utility model provides a rotatory atomizing drying system of jam is prevented to waste water emission reduction which characterized in that: the device comprises a boiler (1), a denitration device (2), an air preheater (3), a dust remover (4), a flue gas desulfurization device (5), a concentration and decrement unit (6), a regulating tank (7), a heat exchanger (8) and a rotary atomizing and drying tower (9) which are sequentially connected with a main flue;
an inlet at the top of the rotary atomizing drying tower (9) is communicated with a flue between the denitration device (2) and the air preheater (3) through a first bypass flue (11), a flue gas outlet flue (94) is arranged at the bottom of the rotary atomizing drying tower, and the flue gas outlet flue (94) is communicated with a flue between the air preheater (3) and the dust remover (4) through a second bypass flue (12);
two sides of the rotary atomizing drying tower (9) are respectively provided with an alkali liquor spraying gun (91), and the two alkali liquor spraying guns (91) are respectively connected with an alkali liquor box (10).
2. The anti-clogging rotary atomization drying system for wastewater emission reduction according to claim 1, characterized in that: rotatory atomizing drying tower (9) top entrance is equipped with flue gas uniform distributor (92) and rotary atomizer (93), flue gas uniform distributor (92) through first bypass flue (11) with flue main intercommunication between denitrification facility (2) and air preheater (3), rotary atomizer (93) are located the below of flue gas uniform distributor (92).
3. The anti-clogging rotary atomization drying system for wastewater emission reduction according to claim 1, characterized in that: the bottom of the rotary atomizing drying tower (9) is also provided with an ash discharge port (95), and the horizontal height of the ash discharge port (95) is lower than that of the flue gas outlet flue (94).
4. The anti-clogging rotary atomization drying system for wastewater emission reduction according to claim 2, characterized in that: the horizontal height of the outlet of the alkali liquor spraying gun (91) is lower than the horizontal height of the bottom of the rotary atomizer (93).
5. The anti-clogging rotary atomization drying system for wastewater emission reduction according to claim 2, characterized in that: the outlet of the heat exchanger (8) is connected with a rotary atomizer (93), the bottom of the heat exchanger (8) is provided with a heat source water inlet (81) connected with a hot water source, and the top of the heat exchanger is provided with a heat source water outlet (82) connected with a reclaimed water recycling pipeline.
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CN202022437695.3U CN214031798U (en) | 2020-10-28 | 2020-10-28 | Wastewater emission reduction prevents blockking up rotary atomization drying system |
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CN202022437695.3U CN214031798U (en) | 2020-10-28 | 2020-10-28 | Wastewater emission reduction prevents blockking up rotary atomization drying system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114835188A (en) * | 2022-05-24 | 2022-08-02 | 南方电网电力科技股份有限公司 | Desulfurization waste water drying system based on annular adherence flue gas air current |
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2020
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114835188A (en) * | 2022-05-24 | 2022-08-02 | 南方电网电力科技股份有限公司 | Desulfurization waste water drying system based on annular adherence flue gas air current |
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