CN214025159U - Air current burnishing machine - Google Patents
Air current burnishing machine Download PDFInfo
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- CN214025159U CN214025159U CN202022394164.0U CN202022394164U CN214025159U CN 214025159 U CN214025159 U CN 214025159U CN 202022394164 U CN202022394164 U CN 202022394164U CN 214025159 U CN214025159 U CN 214025159U
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Abstract
The utility model relates to an air current burnishing machine, a serial communication port, air current burnishing machine includes driving system, polishing room system and pneumatic system, driving system is including the polishing carousel of placing the polishing material, the polishing carousel sets up in the polishing room system, polishing room headtotail air pressure system, air pressure system produces the swirl air current and lets the abrasive material at polishing room system internal rotation. The utility model discloses utilized the swirl air current to drive the abrasive material and realized the air current polishing, stopped the product and the water contact of dissolving in water, the performance of the product of assurance has also practiced thrift production time greatly, has improved production efficiency and cost of labor.
Description
Technical Field
The utility model belongs to the technical field of powder metallurgy polishing, specifically be an air current burnishing machine.
Background
In the technical field of powder metallurgy, all the product surfaces that the shaping sintering comes out can produce some burrs more or less, leads to the product size to appear the deviation, consequently the sintering comes out must pass through polishing treatment, gets rid of the burr on the product, lets the product surface clean and tidy smooth to increase the precision and the outward appearance of product. However, some composite powder metallurgy materials contain trace elements dissolved in water, once a polishing machine related to water is used, the trace elements in the product can be dissolved in the water and can be separated out along with the water, so that the trace elements are lost, some special performances of the product are reduced, the original value of the product is lost, the parameter requirements required by customers cannot be met, and unnecessary loss is caused. If manual deburring is used with a manual grinder, this increases the personnel cost and the work efficiency is not high enough, which is very disadvantageous for mass production.
Disclosure of Invention
The utility model aims to solve the product polishing quality and the polishing efficiency that the powder metallurgy shaping sintering came out, provide an air current burnishing machine, utilize the mode that high-pressure swirl air current drove the abrasive material to carry out the product polishing.
The utility model discloses to above-mentioned problem and the technical scheme who provides is: the utility model provides an air current burnishing machine, its includes driving system, polishing room system and pneumatic system, driving system is including the polishing carousel of placing the polishing material, the polishing carousel sets up in the polishing room system, the polishing room system connection pneumatic system, pneumatic system produces the swirl air current and lets the abrasive material internal rotation in the polishing room system.
Furthermore, the air-flow polishing machine also comprises an air-extracting system, and the air-extracting system absorbs fine dust generated by polishing.
Furthermore, the power system further comprises a motor, a speed reducer, a driving belt pulley, a driven belt pulley and a rotating shaft, wherein the motor drives the polishing turntable to rotate sequentially through the speed reducer, the driving belt pulley, the driven belt pulley and the rotating shaft.
Furthermore, the polishing chamber system comprises a polishing chamber shell, a polishing chamber lining, a gas collecting cover and a filter screen, wherein the polishing chamber lining is bonded in the polishing chamber shell, the inner space of the polishing chamber lining forms the polishing chamber, the gas collecting cover is arranged on the polishing chamber lining, and the filter screen is arranged on the gas collecting cover.
Further, the pneumatic system includes several side high-pressure air pipes, the side high-pressure air pipe sets up in polishing room system side, side high-pressure air pipe blows each other, produces the swirl air current.
Further, the pneumatic system comprises a lower high-pressure air pipe, the lower high-pressure air pipe is connected below the polishing turntable, and the lower high-pressure air pipe generates upward high-pressure air flow.
Further, the air extraction system comprises a connecting hose, a dust deposition chamber, a filtering cloth bag and an air extraction pump, wherein the connecting hose is respectively connected with the air collection cover and the dust deposition chamber, the filtering cloth bag is arranged in the dust deposition chamber, and the air extraction pump is connected with the dust deposition chamber.
Further, the polishing turntable is made of rubber.
Further, the polishing chamber housing was made of 10 mm 304 stainless steel and the polishing chamber liner was made of rubber.
Further, the air pump absorbs the filtered air flow and recycles the air flow into the high-pressure air pipe or the air storage tank.
The utility model discloses utilized the swirl air current to drive the abrasive material and realized the air current polishing, stopped the product and the water contact of dissolving in water, the performance of the product of assurance has also practiced thrift production time greatly, has improved production efficiency and cost of labor.
Drawings
Fig. 1 is a schematic structural diagram of an air-flow polishing machine.
The figure includes: the polishing machine comprises a motor 1.1, a speed reducer 1.2, a driving belt pulley 1.3, a driven belt pulley 1.4, a rotating shaft 1.5, a polishing turntable 1.6, a polishing chamber shell 2.1, a polishing chamber lining 2.2, a polishing chamber 2.3, a gas collection cover 2.4, a filter screen 2.5, a machine base 2.6, a side high-pressure gas pipe 3.1, a down-passage high-pressure gas pipe 3.2, a connecting hose 4.1, a dust collection chamber 4.2, a filter cloth bag 4.3, an air suction pump 4.4 and a motor 4.5.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "first", "second", "third", etc. are used only for distinguishing the description, and are not intended to indicate or imply relative importance.
The terms "upper", "lower", "inner", "outer", and the like refer to orientations or positional relationships based on the drawings, or the orientations or positional relationships that are conventionally used to place the devices of the present invention, and are used for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "vertical" and the like do not require absolute perpendicularity between the components, but may be slightly inclined. Such as "perpendicular"
It is merely meant that its orientation is relatively more vertical and does not mean that the structure must be perfectly vertical, but may be slightly inclined.
In the description of the present invention, it is also to be understood that the terms "disposed," "mounted," "connected," and the like are intended to be construed broadly unless otherwise specifically indicated and limited. For example, the connection can be fixed, detachable or integrated; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in figure 1, the air current polishing machine of the utility model comprises a power system, an air pressure system, a polishing chamber system and an air exhaust system.
The power system is composed of a motor 1.1, a speed reducer 1.2, a driving belt pulley 1.3, a driven belt pulley 1.4, a rotating shaft 1.5 and a polishing turntable 1.6, and the power system enables the polishing turntable 1.6 to rotate at a certain set speed so as to further provide rotating force for the rotation of light abrasive materials and products. A motor 1.1 of the power system is matched with a speed reducer 1.2, so that the speed of the polishing turntable can be adjusted; the driving belt pulley 1.3 is connected with the driven belt pulley 1.4 through a belt, and the effect of driving the rotating shaft 1.5 to rotate is achieved. The polishing turntable 1.6 is made of rubber, so that not only can a rotating force with a set speed be provided, but also the product can be protected from being damaged by collision.
The polishing chamber system consists of a polishing chamber shell 2.1 of a stainless steel cylinder, a polishing chamber lining 2.2 of a rubber cylinder, a polishing chamber 2.3, a conical gas collection cover 2.4 and a filter screen 2.5. The polishing chamber system provides polishing space for the product and the abrasive, wherein the polishing chamber housing 2.1 is made of 10 mm 304 stainless steel, and has the functions of fixing the polishing chamber and protecting the rubber lining, and also has the function of preventing air leakage. The polishing chamber lining 2.2 is made of rubber, is bonded on the polishing chamber shell 2.1, is softer, and has the main function of preventing a product from being collided with the stainless steel to cause collision damage and playing a role in buffering impact force. The primary function of the polishing chamber is to provide a certain product and light abrasive space. The air collection cover 2.4 is fastened on the lining 2.2 of the polishing chamber to prevent the air flow from directly discharging and guide the high-pressure air flow into an air exhaust system. The filter screen 2.5 adopts a stainless steel mesh with 200 meshes to prevent the abrasive from entering an air exhaust system.
The air pressure system consists of a high-pressure air pipe and can have the air pressure of 0.8MPa, and the air pressure system can generate vortex airflow and suspension force and can drive 1 mm light abrasive to perform vortex operation in the polishing chamber. The side of the air pressure system is provided with side high-pressure air pipes 3.1 which blow against each other, so that certain vortex air flow can be generated, and the light abrasive material rotates under the vortex air flow. The high-pressure air pipe 3.2 of the lower path of the air pressure system is connected below the polishing turntable, high-pressure air flow can flow upwards through gaps of the polishing turntable, and the suspension force is further provided for the light abrasive material with the thickness of 1 mm under the action of the upward high-pressure air flow.
The air extraction system is used for absorbing fine dust generated after polishing and comprises a connecting hose 4.1, a dust settling chamber 4.2, a filter cloth bag 4.3, an air extraction pump 4.4 and a motor 4.5. The connecting hose 4.1 is made of a rubber hose, has certain softness, is convenient for being clamped and fixed, and can be connected with the air collecting cover 2.4 and the dust settling chamber 4.2. The dust settling chamber 4.2 provides storage space for collecting fine dust. The filter cloth bag 4.3 is used for filtering fine dust, and air flow passes through the filter cloth bag, so that the filter cloth bag has the capacity of purifying the air flow. The air pump 4.4 is mainly used for absorbing the filtered air flow and recycling the redundant air flow into the high-pressure air pipe or the air storage tank, so that the air pump has the functions of recycling and saving cost. The motor 4.5 is mainly used for providing air suction power for the air suction pump.
The working process of the air-flow polishing machine is as follows:
the first step is as follows: the superfine light abrasive and the product are respectively put into a polishing machine according to the volume ratio of 3: 1.
The second step is that: cover the gas collecting cover to use the buckle to clamp, prevent gas leakage.
The third step: the device polish time was 5 minutes on a timer.
The fourth step: and opening a circulating air supply machine, and introducing 0.8MPa of air into the polishing chamber from the side high-pressure air pipe and the lower high-pressure air pipe.
The fifth step: the side high-pressure air pipe airflow supplies vortex airflow, and the lower high-pressure air pipe airflow can enable the product and the grinding materials to generate partial suspension force.
And a sixth step: the polishing turntable starts to rotate, further provides rotating force for the rotation of the product and the abrasive, and enables the product and the abrasive to rotate better, so that a larger friction effect is achieved.
The seventh step: the air pump pumps the gas with dust into the dust settling chamber, the dust is filtered by the filter cloth bag, and the clean gas flow is recycled into the high-pressure gas pipe or the storage tank, so that the gas flow is recycled.
Eighth step: and after the product is polished for 5 minutes, closing the air pressure and the power supply, pouring the product and the abrasive material onto the vibrating screen, and separating the product from the abrasive material.
The ninth step: and after the product comes out, performing surface dust removal treatment by using a water removal high-pressure air gun.
The utility model discloses utilized the swirl air current to drive the abrasive material and realized the air current polishing, stopped the product and the water contact of dissolving in water, the performance of the product of assurance has also practiced thrift production time greatly, has improved production efficiency and cost of labor.
Claims (10)
1. The utility model provides an air current burnishing machine which characterized in that, air current burnishing machine includes driving system, polishing room system and pneumatic system, driving system is including the polishing carousel of placing the polishing material, the polishing carousel sets up in the polishing room system, polishing room system connection pneumatic system, pneumatic system produces the swirl air current and lets abrasive material internal rotation in the polishing room system.
2. The air flow polisher according to claim 1 further comprising an air extraction system for absorbing fine dust generated during polishing.
3. The airflow polishing machine of claim 1, wherein the power system further comprises a motor, a reducer, a driving pulley, a driven pulley and a rotating shaft, and the motor drives the polishing turntable to rotate through the reducer, the driving pulley, the driven pulley and the rotating shaft in sequence.
4. The airflow polishing machine as claimed in claim 2, wherein the polishing chamber system comprises a polishing chamber housing, a polishing chamber liner, an air collecting cover and a filter screen, the polishing chamber liner is bonded in the polishing chamber housing, the inner space of the polishing chamber liner forms the polishing chamber, the air collecting cover is arranged on the polishing chamber liner, and the filter screen is arranged on the air collecting cover.
5. The pneumatic polisher of claim 4, wherein the pneumatic system comprises a plurality of side high pressure air pipes, the side high pressure air pipes are disposed at the side of the polishing chamber system, and the side high pressure air pipes blow against each other to generate a vortex air flow.
6. The air flow polisher according to claim 5, wherein the air pressure system comprises a down high pressure air pipe connected below the polishing turntable, the down high pressure air pipe generating an upward high pressure air flow.
7. The airflow polishing machine as claimed in claim 4, wherein the air pumping system comprises a connection hose, a dust deposition chamber, a filter cloth bag and an air pump, the connection hose is respectively connected with the air collection cover and the dust deposition chamber, the filter cloth bag is arranged in the dust deposition chamber, and the air pump is connected with the dust deposition chamber.
8. A pneumatic polisher in accordance with claim 1 wherein the polishing turntable is made of rubber.
9. The airflow polisher of claim 4, wherein the polishing chamber housing is made of 10 mm 304 stainless steel and the polishing chamber liner is made of rubber.
10. The air flow polisher of claim 7 where the suction pump draws filtered air flow for recirculation to the high pressure air line or reservoir.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022394164.0U CN214025159U (en) | 2020-10-25 | 2020-10-25 | Air current burnishing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022394164.0U CN214025159U (en) | 2020-10-25 | 2020-10-25 | Air current burnishing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214025159U true CN214025159U (en) | 2021-08-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022394164.0U Active CN214025159U (en) | 2020-10-25 | 2020-10-25 | Air current burnishing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214025159U (en) |
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2020
- 2020-10-25 CN CN202022394164.0U patent/CN214025159U/en active Active
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