CN206937098U - A waste recovery device for internal and external cylindrical grinders - Google Patents
A waste recovery device for internal and external cylindrical grinders Download PDFInfo
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- CN206937098U CN206937098U CN201720474530.9U CN201720474530U CN206937098U CN 206937098 U CN206937098 U CN 206937098U CN 201720474530 U CN201720474530 U CN 201720474530U CN 206937098 U CN206937098 U CN 206937098U
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- 238000011084 recovery Methods 0.000 title claims abstract description 52
- 239000002699 waste material Substances 0.000 title claims abstract description 37
- 238000004140 cleaning Methods 0.000 claims abstract description 35
- 239000002184 metal Substances 0.000 claims abstract description 13
- 229910052751 metal Inorganic materials 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 239000000956 alloy Substances 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 238000004064 recycling Methods 0.000 description 10
- 238000002347 injection Methods 0.000 description 7
- 239000007924 injection Substances 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 239000000428 dust Substances 0.000 description 4
- 238000000605 extraction Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000001737 promoting effect Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000010819 recyclable waste Substances 0.000 description 2
- 229910000760 Hardened steel Inorganic materials 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及磨床技术领域，具体为一种内外圆磨床的废料回收装置。The utility model relates to the technical field of grinding machines, in particular to a waste recycling device for internal and external cylindrical grinding machines.
背景技术Background technique
外圆磨床是加工工件圆柱形、圆锥形或其他形状素线展成的外表面和轴肩端面的磨床；内圆磨床主要用于磨削圆柱形、圆锥形或其他形状素线展成的内孔表面及其端面，磨床利用磨具对工件表面进行磨削加工机床，大多数磨床使用高速旋转砂轮进行磨削加工，少数使用油石、砂带等其他磨具游离磨料进行加工，如珩磨机、超精加工机床、砂带磨床、研磨机抛光机等。磨床能加工硬度较高材料，如淬硬钢、硬质合金等；也能加工脆性材料，如玻璃、花岗石。磨床能作高精度表面粗糙度很小磨削，也能进行高效率磨削，如强力磨削等；The cylindrical grinder is a grinding machine for processing the outer surface and the shoulder end surface of the workpiece cylindrical, conical or other shape; the internal grinder is mainly used for grinding the inner surface of the cylindrical, conical or other shape. The surface of the hole and its end face, the grinding machine uses abrasive tools to grind the surface of the workpiece. Most grinding machines use high-speed rotating grinding wheels for grinding, and a few use free abrasives such as oil stones and abrasive belts for processing, such as honing machines, Superfinishing machine tools, belt grinders, grinders and polishers, etc. The grinding machine can process materials with higher hardness, such as hardened steel, hard alloy, etc.; it can also process brittle materials, such as glass and granite. The grinding machine can be used for high-precision grinding with small surface roughness, as well as high-efficiency grinding, such as powerful grinding;
在磨床工作之后会产生较多的废料，如果不能及时回收处理的话将会造成资源的浪费和环境的污染，但是一般的废料回收装置在回收废料的时候，不能针对不同密度和大小的废料进行回收，不能实现有效的回收利用。After the grinder works, a lot of waste will be generated. If it cannot be recycled in time, it will cause waste of resources and environmental pollution. However, when recycling waste, the general waste recycling device cannot recycle waste of different densities and sizes. , cannot achieve effective recycling.
实用新型内容Utility model content
为了克服现有技术方案的不足, 本实用新型提供一种内外圆磨床的废料回收装置，可以实现不同大小和密度的废料的分类回收，而且可以实现磨床的清洗和废料的收集，便于更好地保护磨床，功能多样，值得推广。In order to overcome the shortcomings of the existing technical solutions, the utility model provides a waste material recovery device for internal and external cylindrical grinders, which can realize the classification and recovery of waste materials of different sizes and densities, and can realize the cleaning of the grinding machine and the collection of waste materials, which is convenient for better It protects the grinding machine, has various functions, and is worth promoting.
本实用新型解决其技术问题所采用的技术方案是：一种内外圆磨床的废料回收装置，包括清洁头、进料斗和回收箱，所述清洁头安装在进料斗顶端，所述进料斗和回收箱之间通过连接管连接在一起，所述连接管表面设置有用于控制的阀门，所述进料斗内部设置有过滤网，所述过滤网和外部的金属环连接在一起，所述金属环固定安装在进料斗内壁，所述清洁头包括喷气口和抽气口，所述喷气口通过内部的风机吹出气体，所述清洁头内部设置有抽风机，所述抽风机将气体抽入到清洁头内部，所述清洁头一端连接有排料管，所述排料管另一端和进料斗连接在一起，所述回收箱包括回转筒和回收筒，所述回转筒和回收筒之间通过旋转轴连接在一起，所述旋转轴通过旋转电机进行旋转驱动，所述旋转轴内部设置有传输管，所述传输管另一端设置在回收筒内部，所述回收筒底端设置有出料管，所述回转筒两侧设置有进水管，所述回收筒底端连接有移动轮。The technical scheme adopted by the utility model to solve the technical problem is: a waste material recovery device for internal and external cylindrical grinders, including a cleaning head, a feeding hopper and a recovery box, the cleaning head is installed on the top of the feeding hopper, and the feeding The hopper and the recovery box are connected together through a connecting pipe, the surface of the connecting pipe is provided with a valve for control, the inside of the feed hopper is provided with a filter screen, and the filter screen is connected with an external metal ring. The metal ring is fixedly installed on the inner wall of the feed hopper. The cleaning head includes an air injection port and an air suction port. The air injection port blows out gas through an internal fan. An exhaust fan is arranged inside the cleaning head, and the exhaust fan sucks the gas into the interior of the cleaning head, one end of the cleaning head is connected with a discharge pipe, the other end of the discharge pipe is connected with the feed hopper, the recovery box includes a rotary drum and a recovery drum, and the rotary drum and the recovery drum They are connected together by a rotating shaft, and the rotating shaft is driven to rotate by a rotating motor. A transmission pipe is arranged inside the rotating shaft, and the other end of the transmission pipe is arranged inside the recovery cylinder, and the bottom end of the recovery cylinder is provided with a The discharge pipe is provided with water inlet pipes on both sides of the rotary cylinder, and the bottom end of the recovery cylinder is connected with moving wheels.
作为本实用新型一种优选的技术方案，所述移动轮通过支撑架和回收筒连接在一起，所述支撑架内部设置有弹簧垫。As a preferred technical solution of the utility model, the moving wheels are connected together through a support frame and a recovery cylinder, and a spring pad is arranged inside the support frame.
作为本实用新型一种优选的技术方案，所述回转筒内壁采用耐磨的镍基合金材料。As a preferred technical solution of the utility model, the inner wall of the rotary drum is made of wear-resistant nickel-based alloy material.
作为本实用新型一种优选的技术方案，所述回转筒内壁采用双层结构，且回转筒内壁两层之间抽真空处理。As a preferred technical solution of the utility model, the inner wall of the rotary drum adopts a double-layer structure, and the inner wall of the rotary drum is vacuumized between the two layers.
作为本实用新型一种优选的技术方案，所述旋转电机通过PLC控制器进行转速控制。As a preferred technical solution of the utility model, the rotational speed of the rotating electrical machine is controlled by a PLC controller.
作为本实用新型一种优选的技术方案，所述旋转轴设置在回转筒和回收筒中心处。As a preferred technical solution of the utility model, the rotating shaft is arranged at the center of the rotary drum and the recovery drum.
与现有技术相比，本实用新型的有益效果是：该内外圆磨床的废料回收装置，通过设置清洁头，利用风机和抽气机，可以通过喷气口和抽气口实现气体的喷出和抽入，利用喷气口即可实现磨床表面的清洁和打扫，减少附着在磨床表面的粉尘碎屑，同时通过抽风口将空气中的废料粉尘和磨床表面的废料抽入到清洁头内部，通过排料管将废料排入到进料斗内部，经过进料斗内部的过滤网进行初次过滤，即可过滤较大的废料杂质，同时金属网通过金属环进行安装，方便安装和更换，经过过滤处理之后的废料通过连接管排入到回收箱内部的回转筒内部，通过旋转电机转动带动旋转轴转动，从而带动回转筒转动，在离心力的作用下，较大的颗粒物质汇聚并留在回转筒中心处，通过传输管将较大的可回收的废料排入到回收筒内部进行回收，同时回转筒在使用之后通过进水管排入水进行清洗，而且通过移动轮方便整个装置的使用，该装置以实现不同大小和密度的废料的分类回收，而且可以实现磨床的清洗和废料的收集，便于更好地保护磨床，功能多样，值得推广。Compared with the prior art, the beneficial effect of the utility model is: the waste recycling device of the inner and outer cylindrical grinding machine, by setting the cleaning head, using the fan and the air extractor, can realize the ejection and extraction of gas through the air injection port and the air extraction port The air inlet can be used to clean and sweep the surface of the grinder, reducing the dust and debris attached to the surface of the grinder. At the same time, the waste dust in the air and the waste on the surface of the grinder are sucked into the cleaning head through the exhaust port, and through the discharge The pipe discharges the waste into the hopper, and passes through the filter screen inside the hopper for initial filtration to filter larger waste impurities. At the same time, the metal mesh is installed through the metal ring, which is convenient for installation and replacement. After filtration The waste materials are discharged into the rotary drum inside the recovery box through the connecting pipe, and the rotating shaft is driven by the rotation of the rotating motor, thereby driving the rotary drum to rotate. Under the action of centrifugal force, larger particles gather and stay in the center of the rotary drum , the larger recyclable waste is discharged into the recycling cylinder through the transmission pipe for recycling, and at the same time, the rotary cylinder is discharged into the water through the water inlet pipe for cleaning after use, and the use of the entire device is facilitated by the moving wheels. The classification and recycling of waste materials of different sizes and densities can realize the cleaning of the grinding machine and the collection of waste materials, which is convenient for better protection of the grinding machine. It has various functions and is worth promoting.
附图说明Description of drawings
图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
图中：1-清洁头；2-进料斗；3-回收箱；4-连接管；5-阀门；6-过滤网；7-金属环；8-喷气口；9-抽气口；10-风机；11-抽风机；12-排料管；13-回转筒；14-回收筒；15-旋转轴；16-旋转电机；17-传输管；18-出料管；19-进水管；20-移动轮；21-支撑架；22-弹簧垫。In the figure: 1-cleaning head; 2-feed hopper; 3-recovery box; 4-connecting pipe; 5-valve; 6-filter; 7-metal ring; Fan; 11-exhauster fan; 12-discharging pipe; 13-rotary cylinder; 14-recovery cylinder; 15-rotary shaft; 16-rotary motor; 17-transmission pipe; - mobile wheels; 21 - support frame; 22 - spring pads.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例：Example:
如图1所示，本实用新型提供了一种内外圆磨床的废料回收装置，包括清洁头1、进料斗2和回收箱3，所述清洁头1安装在进料斗2顶端，所述进料斗2和回收箱3之间通过连接管4连接在一起，所述连接管4表面设置有用于控制的阀门5，所述进料斗2内部设置有过滤网6，所述过滤网6和外部的金属环7连接在一起，所述金属环7固定安装在进料斗2内壁，所述清洁头1包括喷气口8和抽气口9，所述喷气口8通过内部的风机10吹出气体，所述清洁头1内部设置有抽风机11，所述抽风机11将气体抽入到清洁头1内部，所述清洁头1一端连接有排料管12，所述排料管12另一端和进料斗2连接在一起，所述回收箱3包括回转筒13和回收筒14，所述回转筒13和回收筒14之间通过旋转轴15连接在一起，所述旋转轴15通过旋转电机16进行旋转驱动，所述旋转轴15内部设置有传输管17，所述传输管17另一端设置在回收筒14内部，所述回收筒14底端设置有出料管18，所述回转筒13两侧设置有进水管19，所述回收筒14底端连接有移动轮20。As shown in Figure 1, the utility model provides a kind of waste recovery device of inner and outer cylindrical grinding machine, comprises cleaning head 1, feeding hopper 2 and recovery box 3, and described cleaning head 1 is installed on the top of feeding hopper 2, and described The feed hopper 2 and the recovery box 3 are connected together by a connecting pipe 4, the surface of the connecting pipe 4 is provided with a valve 5 for control, and the inside of the feed hopper 2 is provided with a filter screen 6, and the filter screen 6 Connected with the outer metal ring 7, the metal ring 7 is fixedly installed on the inner wall of the feed hopper 2, the cleaning head 1 includes an air injection port 8 and an air suction port 9, and the air injection port 8 blows out gas through an internal fan 10 , the inside of the cleaning head 1 is provided with an exhaust fan 11, the exhaust fan 11 sucks gas into the inside of the cleaning head 1, one end of the cleaning head 1 is connected with a discharge pipe 12, the other end of the discharge pipe 12 and The feed hopper 2 is connected together, and the recovery box 3 includes a rotary cylinder 13 and a recovery cylinder 14, and the rotary cylinder 13 and the recovery cylinder 14 are connected together through a rotating shaft 15, and the rotating shaft 15 is passed through a rotating motor 16 Rotate drive, the inside of the rotating shaft 15 is provided with a transfer pipe 17, the other end of the transfer pipe 17 is arranged inside the recovery cylinder 14, the bottom end of the recovery cylinder 14 is provided with a discharge pipe 18, and the two sides of the rotary cylinder 13 A water inlet pipe 19 is arranged on the side, and a moving wheel 20 is connected to the bottom end of the recovery cylinder 14 .
本实用新型的技术方案为：所述移动轮20通过支撑架21和回收筒14连接在一起，所述支撑架21内部设置有弹簧垫22，利用弹簧垫22可以充分缓冲因为回转筒13转动产生的震动，是整体更加稳定；所述回转筒13内壁采用耐磨的镍基合金材料；所述回转筒13内壁采用双层结构，且回转筒13内壁两层之间抽真空处理，不仅具有良好的耐磨性，而且可以隔绝工作时的噪音，减小噪音污染；所述旋转电机16通过PLC控制器进行转速控制；所述旋转轴15设置在回转筒13和回收筒14中心处。The technical scheme of the utility model is: the moving wheel 20 is connected together with the recovery cylinder 14 through the support frame 21, and the spring pad 22 is arranged inside the support frame 21, and the spring pad 22 can be used to fully buffer the rotation caused by the rotation of the rotary cylinder 13. The vibration is more stable as a whole; the inner wall of the rotary drum 13 is made of wear-resistant nickel-based alloy material; wear resistance, and can isolate the noise during work, reducing noise pollution; the rotating motor 16 is controlled by the PLC controller;
本实用新型的主要特点在于，该内外圆磨床的废料回收装置，通过设置清洁头，利用风机和抽气机，可以通过喷气口和抽气口实现气体的喷出和抽入，利用喷气口即可实现磨床表面的清洁和打扫，减少附着在磨床表面的粉尘碎屑，同时通过抽风口将空气中的废料粉尘和磨床表面的废料抽入到清洁头内部，通过排料管将废料排入到进料斗内部，经过进料斗内部的过滤网进行初次过滤，即可过滤较大的废料杂质，同时金属网通过金属环进行安装，方便安装和更换，经过过滤处理之后的废料通过连接管排入到回收箱内部的回转筒内部，通过旋转电机转动带动旋转轴转动，从而带动回转筒转动，在离心力的作用下，较大的颗粒物质汇聚并留在回转筒中心处，通过传输管将较大的可回收的废料排入到回收筒内部进行回收，通过出料管即可将废料排出，同时回转筒在使用之后通过进水管排入水进行清洗，而且通过移动轮方便整个装置的使用，该装置以实现不同大小和密度的废料的分类回收，而且可以实现磨床的清洗和废料的收集，便于更好地保护磨床，功能多样，值得推广。The main feature of the utility model is that the waste recovery device of the internal and external grinding machine can realize the ejection and suction of gas through the air injection port and the air extraction port by setting the cleaning head, using the fan and the air exhauster, and the air injection port can be used. Realize the cleaning and cleaning of the surface of the grinder, reduce the dust and debris attached to the surface of the grinder, and at the same time suck the waste dust in the air and the waste on the surface of the grinder into the cleaning head through the exhaust port, and discharge the waste into the inlet through the discharge pipe Inside the hopper, the larger waste impurities can be filtered through the filter screen inside the feed hopper. At the same time, the metal mesh is installed through the metal ring, which is convenient for installation and replacement. After filtering, the waste is discharged into the To the inside of the rotary drum inside the recovery box, the rotation of the rotating motor drives the rotation of the rotating shaft, thereby driving the rotation of the rotary drum. Under the action of centrifugal force, the larger particles gather and stay in the center of the rotary drum, and the larger particles are transported through the transmission tube. The recyclable waste is discharged into the recovery cylinder for recycling, and the waste can be discharged through the discharge pipe. At the same time, the rotary cylinder is discharged into the water through the water inlet pipe for cleaning after use, and the use of the entire device is facilitated by the moving wheel. The device can realize the classification and recycling of waste materials of different sizes and densities, and can realize the cleaning of the grinding machine and the collection of waste materials, which is convenient for better protection of the grinding machine. It has multiple functions and is worth promoting.
对于本领域技术人员而言，显然本实用新型不限于上述示范性实施例的细节，而且在不背离本实用新型的精神或基本特征的情况下，能够以其他的具体形式实现本实用新型。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本实用新型的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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| CN201720474530.9U CN206937098U (en) | 2017-05-02 | 2017-05-02 | A waste recovery device for internal and external cylindrical grinders |
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| CN201720474530.9U CN206937098U (en) | 2017-05-02 | 2017-05-02 | A waste recovery device for internal and external cylindrical grinders |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108568734A (en) * | 2018-04-25 | 2018-09-25 | 重庆市永川区华益机械铸造有限责任公司 | A kind of Mechanical processing of casting equipment |
| CN110253365A (en) * | 2019-05-15 | 2019-09-20 | 田金举 | A die-casting shaping device with the function of filtering and recovering grinding fluid |
-
2017
- 2017-05-02 CN CN201720474530.9U patent/CN206937098U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108568734A (en) * | 2018-04-25 | 2018-09-25 | 重庆市永川区华益机械铸造有限责任公司 | A kind of Mechanical processing of casting equipment |
| CN110253365A (en) * | 2019-05-15 | 2019-09-20 | 田金举 | A die-casting shaping device with the function of filtering and recovering grinding fluid |
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