CN214022561U - Multifunctional electric energy meter punching and scrapping mechanism and device - Google Patents
Multifunctional electric energy meter punching and scrapping mechanism and device Download PDFInfo
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- CN214022561U CN214022561U CN202021371520.0U CN202021371520U CN214022561U CN 214022561 U CN214022561 U CN 214022561U CN 202021371520 U CN202021371520 U CN 202021371520U CN 214022561 U CN214022561 U CN 214022561U
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- 238000004080 punching Methods 0.000 title claims abstract description 62
- 230000007246 mechanism Effects 0.000 title claims abstract description 28
- 239000000428 dust Substances 0.000 claims abstract description 36
- 238000004140 cleaning Methods 0.000 claims abstract description 19
- 238000004064 recycling Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 description 14
- 230000008569 process Effects 0.000 description 11
- 238000011084 recovery Methods 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 8
- 239000002699 waste material Substances 0.000 description 7
- 230000036541 health Effects 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000010408 sweeping Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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Abstract
The utility model provides a multi-functional electric energy meter scrap mechanism and device that punches, include: the device comprises a bracket, a rotating unit, a punching unit and a dust removing unit, wherein the rotating unit, the punching unit and the dust removing unit are connected with the bracket; the rotating unit is provided with at least one through hole and a plurality of electric energy meter frames and is connected with the dust removal unit through the through hole; the punching unit is positioned above the rotating unit by a set height, and a punching port of the punching unit is opposite to one electric energy meter frame; by arranging the conveying unit, the cleaning unit and the information acquisition unit, the automatic punching device for the scrapped electric energy meter, which integrates cleaning, photographing, bar code scanning and punching, is provided, so that the working efficiency is greatly improved, and time and labor are saved; improve work efficiency, can punch to the electric energy meter of equidimension not simultaneously.
Description
Technical Field
The utility model relates to a multi-functional electric energy meter scrap mechanism and device that punches.
Background
With the continuous development of economy, the electric energy meter as a metering device is continuously upgraded and becomes more and more intelligent. Besides the function of measuring electric energy, the electric energy meter also has the functions of data processing, real-time monitoring, automatic control, information interaction and the like.
According to the regulations of DL/T448-2016 technical management regulations of electric energy metering devices, in order to prevent the discarded electric energy meters from being bought and sold again and flowing into the market, the discarded electric energy meters need to be punched. The quantity of discarded electric energy meters is huge due to annual rotation and failure reasons, and the workload of asset scrapping is increased sharply. The tradition mode of scrapping uses the electric drill to punch and the hammer is strikeed for the staff, needs a large amount of manpowers, has certain potential safety hazard, and wastes time and energy. The existing punching and scrapping device for the electric energy meter improves the working efficiency, but generates a large amount of dust and waste materials in the punching process, pollutes the environment and damages the personal health.
Disclosure of Invention
In order to solve the technical problem, the utility model discloses a waiting to scrap the electric energy meter all adopts full automatic control from cleaning, sweeping the sign indicating number, shooing, punching the overall process of retrieving, handles the dust that produces in the process of punching through set up dust collector in the closed box, reduces environmental pollution, avoids threatening the health of human body, realizes scrapping the recovery operation to the concentration of scrapping the electric energy meter in batches greatly.
In a first aspect, the utility model provides a scrap electric energy meter scrap mechanism that punches, include: the device comprises a bracket, a rotating unit, a punching unit and a dust removing unit, wherein the rotating unit, the punching unit and the dust removing unit are connected with the bracket; the rotating unit is provided with at least one through hole and a plurality of electric energy meter frames and is connected with the dust removal unit through the through hole; the punching unit is positioned above the rotating unit by a set height, and a punching port of the punching unit is over against one electric energy meter frame.
In a second aspect, the utility model also provides a scrap electric energy meter and punch scrap device, include: the device comprises a rack, a conveying unit, a cleaning unit, an information acquisition unit and a punching and scrapping mechanism in the first aspect, wherein the conveying unit, the cleaning unit and the information acquisition unit are connected with the rack; the transmission unit comprises a transmission belt, and the transmission belt extends to the punching and scrapping mechanism after passing through the cleaning unit and the information acquisition unit.
Compared with the prior art, the utility model discloses possess following beneficial effect:
1. the utility model discloses a set up the conveying unit, clean unit, information acquisition unit, provide an automatic perforating device of electric energy meter scrapped that collects and cleans, shoots, scans the bar code, punch, improved work efficiency, labour saving and time saving greatly.
2. The utility model has the advantages that the dust removal unit is arranged in the closed box, so that dust generated in the punching process is treated, the environmental pollution is reduced, and the threat to the human health is avoided; the four epitopes are arranged on the turntable, so that the working efficiency is improved, and electric energy meters with different sizes can be punched; and an information acquisition unit is arranged, so that the tracking and recording of the electric energy meter are facilitated. And, through setting up scram unit, greatly improved the security and the high efficiency of operation.
3. The utility model discloses a rotary unit with punch unit, dust removal unit mating reaction, realized concentrating the rotation center with the dust of the in-process of punching and handled, and rotary unit's electric energy meter rack and carousel have special construction, can realize the joint to different electric energy meters to and be favorable to transmitting to retrieving the unit, improved the operating efficiency greatly.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application.
Fig. 1 is a schematic diagram of the mechanism of the present invention.
FIG. 2 is a diagram of the working process of the automatic punching and scrapping device of the electric energy meter.
In the figure: 1. a motor; 2. start, stop and scram buttons; 3. a roller type dust removing brush; 4. a first camera; 5. a wireless barcode scanning device; 6. a conveyor belt; 7. an electric punching device; 8. a second camera; 9. an adjustable epitope; 10. a vacuum cleaner; 11. a waste bin; 12. a feeding port; 13. a scrap electric energy meter recycling box; 14. the chamber is closed.
The specific implementation mode is as follows:
the present invention will be further explained with reference to the accompanying drawings and examples.
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
Example 1
As shown in the attached figure 1, the punching and scrapping mechanism for scrapping the electric energy meter comprises a bracket, and a rotating unit, a punching unit and a dust removing unit which are connected with the bracket; the rotating unit is provided with at least one through hole and a plurality of electric energy meter frames and is connected with the dust removal unit through the through hole; the punching unit is positioned above the rotating unit by a set height, and a punching port of the punching unit is over against one electric energy meter frame.
Further, the rotating unit comprises a rotary table and a driving mechanism, a through hole is formed in the center of the rotary table, a circular rack structure is arranged at a set distance from the through hole, the rotary table is connected with the driving mechanism, the driving mechanism comprises a motor and a speed reducer, and the motor drives the gear assembly to be matched with the rack structure of the rotary table through the speed reducer to drive the rotary table to rotate. The electric energy meter frames are connected with the upper end face of the rotary table and are uniformly distributed around the rotation center of the rotary table.
Further, the punching unit comprises a mounting plate and electric punching equipment, wherein the mounting plate is used for mounting the electric punching equipment on the mounting frame, so that the punching end of the electric punching equipment is aligned to one electric energy meter frame.
Further, the bottom of the mounting rack is used for mounting the rotating unit, and the top of the mounting rack is used for mounting the punching unit.
Further, the dust removing unit comprises dust collecting equipment, and the dust collecting equipment comprises, but is not limited to, a dust collector, a bucket elevator and an air extractor.
Further, still be provided with recovery unit on the base of mounting bracket, recovery unit includes collection box and the conveyer belt that has inclination, recovery unit's conveyer belt entry is connected with rotary unit's electric energy meter frame, and recovery unit's conveyer belt export is connected with the collection box.
Furthermore, the electric energy meter frame comprises a clamping plate in a splayed shape and used for clamping the electric energy meter.
As a preferred embodiment, the carousel of rotary unit is hopper-shaped structure, make the electric energy meter utilize the inclination of carousel to cause the screens effect, and can realize carrying away the electric energy meter of joint from the carousel edge through the conveyer belt, mean specifically that, the carousel center has the difference in height than the edge, the electric energy meter sets up for the slope on the electric energy meter frame, make the electric energy meter wholly place down, utilize the cardboard that is the splayed of electric energy meter frame to realize the joint effect, can realize the electric energy meter and follow carousel edge transfer to recovery unit when transport mechanism upwards conveys the electric energy meter.
Example 2
The utility model also provides a scrap electric energy meter punching scrap device, which comprises a frame, a transmission unit, a cleaning unit, an information acquisition unit and a punching scrap mechanism according to the embodiment, wherein the transmission unit, the cleaning unit and the information acquisition unit are connected with the frame; the transmission unit comprises a transmission belt, and the transmission belt extends to the punching and scrapping mechanism after passing through the cleaning unit and the information acquisition unit.
Further, still include power pack, power pack and conveying unit, clean unit, information acquisition unit and punch and scrap the mechanism electricity and be connected and provide the electric quantity, power pack includes the motor, is supplied power by the 220V power.
Further, clean the unit and include roller type dust removal brush, roller type dust removal brush passes through the mounting panel setting and sets for high department above the conveyer belt for clean the conveyer belt and scrap the electric energy meter dust in-process in the transportation.
Further, the information acquisition unit comprises a wireless bar code scanning device and a photographing device, wherein the wireless bar code scanning device is used for reading bar code information of the electric energy code, and the photographing device comprises a first camera and a second camera. The method comprises the steps that a first camera collects photos of a scrapped electric energy meter before punching, and a second camera collects photos of the electric energy meter after punching; the information acquisition unit is arranged above the conveyor belt at a set height through a support and is used for acquiring the electric energy meter information of the conveyor belt in the process of transporting the scrapped electric energy meter.
Further, the emergency stop device further comprises an emergency stop unit, wherein the emergency stop unit is positioned on the rack and used for starting, stopping and emergency stopping of the device.
Further, still include the closed chamber with leg joint, it is located the closed chamber to punch scrap the mechanism, the closed chamber includes entry end and exit end, and the entry end includes two platelike structures that the perpendicular to conveyer belt set up, and two platelike structures constitute one end opening and are greater than other end open-ended structure, and the great one end of two platelike structures's opening has the bending segment, and the bending segment is used for the electric energy meter angle alignment that inclines on the conveyer belt. The entry end is located the conveyer belt top and sets for the height, and the entry of entry end cooperates with the electric energy meter frame of the rotary unit of the mechanism of scrapping of punching for on the electric energy meter frame is connected with the electric energy meter card through the conveyer belt. The recovery unit puts the perforated electric energy meter into a recovery box through an outlet end.
Further, the information acquisition unit further comprises a second camera, and the second camera is located in the closed chamber.
The operation process of the punching and scrapping device provided by the embodiment comprises the following steps:
the conveying unit conveys the scrapped electric energy meter to the cleaning unit through a conveying belt, and a roller type dust removing brush of the cleaning unit cleans dust on the surface of the electric energy meter;
the information is transmitted to the information acquisition unit through the conveyor belt, and the information of the electric energy meter is scanned, stored and uploaded.
The electric energy meter is conveyed to the punching and scrapping mechanism through a conveying belt, the electric energy meter is moved into one electric energy meter rack on the rotary table, the electric energy meter rack clamps the electric energy meter, and the rotary table rotates to enable the electric energy meter rack to reach the punching unit;
the punching unit punches and discards the electric energy meter, and dust and waste materials generated in the punching process are sucked into the waste barrel through the dust removal unit;
the scrapped electric energy meter reaches the recovery unit along with the rotation of the rotary disc, and the punched electric energy meter is recovered.
Further, the utility model discloses a concrete working process does: the electric energy meter to be scrapped is sequentially placed at the starting end of a conveyor belt 6, under the action of a motor 1, the electric energy meter to be scrapped is conveyed forwards on the conveyor belt 6, a roller type dust removing brush 3 is driven by the motor 1 to operate, when the conveyor belt 6 conveys the electric energy meter to be scrapped to a cleaning unit, the roller type dust removing brush 3 cleans dust on the surface of the electric energy meter, after cleaning is completed, the electric energy meter passes through an information acquisition unit, a wireless bar code scanning device 5 scans bar codes of the electric energy meter and stores the bar code information, meanwhile, a first camera 4 finishes image information acquisition of the electric energy meter to be scrapped, a photo is named as a bar code number of the electric energy meter and is uploaded to the bottom, when the electric energy meter reaches the terminal of the conveyor belt 6, the electric energy meter enters a sealed chamber 14 of a scrapping electric energy meter destroying execution unit, the electric energy meter is moved into an epitope 9 on a turntable, the epitope 9 can be automatically clamped according to the size of the electric energy meter, after the electric energy meter is fixed, the rotary table rotates, the electric energy meter reaches the electric punching equipment 7, the electric punching equipment 7 punches and discards the electric energy meter, dust and waste materials generated in the punching process are sucked into the waste material barrel 11 through the dust collector 10 in the sealed chamber 14, the discarded electric energy meter reaches the outlet of the sealed chamber 14 along with the rotation of the rotary table, the second camera 8 collects pictures of the discarded electric energy meter and uploads the pictures, the discarded electric energy meter enters the discarded electric energy meter recycling box 13 from the feed opening 12 of the sealed chamber 14, and the recycling of the discarded electric energy meter is completed.
The utility model discloses a treat that to scrap the electric energy meter and all adopt full automatic control from cleaning, sweeping the sign indicating number, shooing, punching the overall process of retrieving, realize scrapping the recovery operation to the concentration of scrapping the electric energy meter in batches greatly.
Although the present invention has been described with reference to the accompanying drawings, it is not intended to limit the scope of the present invention, and those skilled in the art should understand that various modifications or variations that can be made by those skilled in the art without inventive work are still within the scope of the present invention.
Claims (10)
1. The utility model provides a multi-functional electric energy meter scrap mechanism that punches which characterized in that includes: the device comprises a bracket, a rotating unit, a punching unit and a dust removing unit, wherein the rotating unit, the punching unit and the dust removing unit are connected with the bracket; the rotating unit is provided with at least one through hole and a plurality of electric energy meter frames and is connected with the dust removal unit through the through hole; the punching unit is positioned above the rotating unit by a set height, and a punching port of the punching unit is over against one electric energy meter frame.
2. The punch rejection mechanism according to claim 1, wherein the rotary unit comprises a rotary disc and a driving mechanism, a through hole is formed in the center of the rotary disc, and the rotary disc is connected with the driving mechanism; the electric energy meter frames are connected with the upper end face of the rotary table and are uniformly distributed around the rotation center of the rotary table.
3. The punch disabling mechanism of claim 1 wherein the punch unit includes a mounting plate and a motorized punch device, the mounting plate mounting the motorized punch device to the mounting bracket.
4. The punching and scrapping mechanism of claim 3, wherein the base of the mounting frame is further provided with a recycling unit, the recycling unit comprises a recycling box and a conveyor belt with an inclined angle, an inlet of the conveyor belt of the recycling unit is connected with the electric energy meter frame of the rotating unit, and an outlet of the conveyor belt of the recycling unit is connected with the recycling box.
5. A multifunctional electric energy meter punching and scrapping device is characterized by comprising a rack, a conveying unit, a cleaning unit, an information acquisition unit and a punching and scrapping mechanism according to any one of claims 1 to 4, wherein the conveying unit, the cleaning unit and the information acquisition unit are connected with the rack; the conveying unit comprises a conveying belt, and the conveying belt extends to the punching and scrapping mechanism after passing through the cleaning unit and the information acquisition unit.
6. The hole punching and discarding device according to claim 5, further comprising a power unit electrically connected to the conveying unit, the cleaning unit, the information collecting unit and the hole punching and discarding mechanism for supplying power, wherein the power unit comprises a motor.
7. The punch-disabling device according to claim 5, wherein the cleaning unit includes a roller-type dust removing brush disposed at a set height above the conveyor belt by a mounting plate.
8. The punch-disabling device of claim 5, further comprising a chamber coupled to the frame, wherein the punch-disabling mechanism is disposed within the chamber.
9. The punching and scrapping device of claim 8, wherein the information acquisition unit comprises a wireless barcode scanning device and a photographing device, the wireless barcode scanning device is used for reading barcode information of the power code, and the photographing device comprises a first camera and a second camera.
10. The punch disabling device of claim 9, wherein said second camera is located within a sealed chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021371520.0U CN214022561U (en) | 2020-07-14 | 2020-07-14 | Multifunctional electric energy meter punching and scrapping mechanism and device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021371520.0U CN214022561U (en) | 2020-07-14 | 2020-07-14 | Multifunctional electric energy meter punching and scrapping mechanism and device |
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| CN214022561U true CN214022561U (en) | 2021-08-24 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114367752A (en) * | 2022-01-26 | 2022-04-19 | 广东电网有限责任公司广州供电局 | Laser scrapping disposal device for return transportation electric energy meter |
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2020
- 2020-07-14 CN CN202021371520.0U patent/CN214022561U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114367752A (en) * | 2022-01-26 | 2022-04-19 | 广东电网有限责任公司广州供电局 | Laser scrapping disposal device for return transportation electric energy meter |
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