CN214020611U - Automatic proportioning system of tire separant - Google Patents
Automatic proportioning system of tire separant Download PDFInfo
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- CN214020611U CN214020611U CN202022719983.8U CN202022719983U CN214020611U CN 214020611 U CN214020611 U CN 214020611U CN 202022719983 U CN202022719983 U CN 202022719983U CN 214020611 U CN214020611 U CN 214020611U
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Abstract
The utility model discloses an automatic proportioning system of tire separant, this system includes: a water storage tank, an isolating agent storage tank, a preparation tank, a compressor, an internal mixer and an electrical control part. The utility model discloses rely on the dead weight that water, separant, water and separant mixed liquid to reach each position, the additive amount of separant and water is controlled to the switching time through the partial control flap of electrical control, realizes the automatic interpolation and the ratio of separant and water, has set up the water level in the level sensor real-time supervision water storage tank simultaneously, avoids the raw materials to exhaust. The stirring of the water and the release agent by compressed air avoids the disadvantages of conventional vaned type, which are prone to sedimentation and corrosive wear of the components.
Description
Technical Field
The utility model relates to tire production field, in particular to automatic proportioning system of tire separant.
Background
Various separants are required to be added in the production process of the tire, and in order to facilitate the separants to be uniformly distributed in the raw materials, most of the separants are uniformly mixed with water according to a preparation ratio and then added into the raw materials. In the current tire production process, the mixed solution of the separant and the water is manually prepared, and the preparation process is complex. Meanwhile, the mixed liquid of the separant and the water is stirred by a blade type, so that the separant is easy to precipitate and the blade parts are easy to corrode and wear.
SUMMERY OF THE UTILITY MODEL
In order to overcome the deficiencies in the above-mentioned background art, the utility model provides an automatic proportioning system of tire separant.
The utility model provides a technical scheme that its technical problem adopted is: an automatic proportioning system for a tire separant comprises a water storage tank, a separant storage tank, a preparation tank, a compressor, an internal mixer and an electric control part. The water storage tank is used for storing water, and the isolating agent storage tank is used for storing isolating agent. The water storage tank is connected with the preparation tank through a pipeline, the separant storage tank is connected with the preparation tank through a pipeline, the preparation tank is connected with the compressor through a pipeline, the preparation tank is connected with the internal mixer through a pipeline, and the electric control part controls the adding weight of water and the separant according to the preparation proportion.
The water storage tank is provided with a first liquid level sensor, and the first liquid level sensor is installed on the water storage tank and used for detecting the water level in the water storage tank. The first liquid level sensor is provided with a value, and when the first liquid level sensor detects that the water level in the water storage tank is lower than the set value, the first liquid level sensor gives an alarm. And a first weight sensor and a first automatic control valve are arranged on the pipeline between the water storage tank and the preparation tank. The first automatic control valve controls the flow of water, and is controlled by the electric control part to control the opening and closing of the valve according to an electric signal transmitted by the electric control part. The first weight sensor is located below the first automatic control valve. The first weight sensor is used for detecting the weight of water flowing into the preparation tank from the water storage tank and transmitting the detected weight of the water to the electric control part in the form of an electric signal.
And a second weight sensor and a second automatic control valve are arranged on a pipeline between the isolating agent storage tank and the preparation tank. The second automatic control valve controls the falling of the release agent, and is controlled by the electric control part to control the opening and closing of the valve according to an electric signal transmitted by the electric control part. The second weight sensor is located below the second automatic control valve. The second weight sensor is used for detecting the weight of the separant added into the preparation tank in the separant storage tank and transmitting the detected weight of the separant to the electric control part in the form of an electric signal.
The preparation tank is used for stirring water and the separant, realizing the proportion of the water and the separant and preparing a mixed solution of the separant and the water. And a third automatic control valve is arranged on a pipeline between the preparation tank and the internal mixer and used for controlling the flow of the mixed liquid in the preparation tank. And a second liquid level sensor is arranged on the preparation tank and used for detecting the liquid level in the preparation tank. The second liquid level sensor is provided with a value, and when the liquid level of the mixed liquid in the preparation tank is lower than the set value, the second liquid level sensor transmits an electric signal to the electric control part. The compressor compresses air and inputs the compressed air into the preparation tank. And the compressor is provided with a compressor air inlet pipe and a compressor air outlet pipe. The air outlet pipe of the compressor is connected with the bottom of the preparation tank, and the air inlet pipe of the compressor is connected with the upper end of the preparation tank. The compressed air enters the preparation tank and rises from the bottom to the upper end, flows in the preparation tank, and continuously stirs the mixed liquid in the preparation tank, so that the water and the separant in the preparation tank are fully mixed.
The electric control part is respectively connected with the first weight sensor, the second weight sensor, the first automatic control valve, the second liquid level sensor and the third automatic control valve through electric signals. The electric control part controls the working states of the first automatic control valve, the second automatic control valve and the third automatic control valve. The electric control part can receive electric signals fed back by the first weight sensor, the second weight sensor and the second liquid level sensor.
The liquid in the preparation tank flows into the internal mixer by its own weight. The water in the water storage tank flows into the preparation tank by means of the self weight, and the separant in the separant storage tank is added into the preparation tank by means of the self weight.
The utility model has the advantages that: the separant and water are added by their own weight to the preparation tank, and the liquid in the preparation tank flows into the internal mixer by their own weight. The addition amount of the separant and the water is controlled through the opening and closing time of the electric control valve, the separant and the water are automatically added and proportioned, meanwhile, the liquid level sensor is arranged to monitor the water level in the water storage tank in real time, and the raw materials are prevented from being exhausted. The stirring of the water and the release agent by compressed air avoids the disadvantages of conventional vaned type, which are prone to sedimentation and corrosive wear of the components.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a control schematic diagram of the electric control part of the present invention.
FIG. 3 is a schematic view of the connection between the preparation tank and the compressor according to the present invention.
In the figure, 1, a water storage tank, 2, an isolating agent storage tank, 3, a first weight sensor, 4, a second weight sensor, 5, a first automatic control valve, 6, a second automatic control valve, 7, a first liquid level sensor, 8, a preparation tank, 9, a second liquid level sensor, 10, a compressor, 11, a third automatic control valve, 12, an internal mixer, 13, an electric control part, 14, a compressor air inlet pipe, 15 and a compressor air outlet pipe are arranged.
Detailed Description
As shown in fig. 1-3, an automatic tire release agent proportioning system comprises a water storage tank 1, a release agent storage tank 2, a first weight sensor 3, a second weight sensor 4, a first liquid level sensor 7, a preparation tank 8, a second liquid level sensor 9, a compressor 10, an internal mixer 12, an electric control part 13, a compressor air inlet pipe 14 and a compressor air outlet pipe 15.
The water storage tank 1 is used for storing water, and the isolating agent storage tank 2 is used for storing isolating agent. The water storage tank 1 is connected with the preparation tank 8 through a pipeline, the separant storage tank 2 is connected with the preparation tank 8 through a pipeline, the preparation tank 8 is connected with the compressor 10 through a pipeline, the preparation tank 8 is connected with the internal mixer 12 through a pipeline, and the electric control part 13 controls the adding weight of water and the separant according to the preparation proportion.
Be equipped with first level sensor 7 on the water storage tank 1, first level sensor 7 installs on water storage tank 1 for detect the water level in the water storage tank 1. The first level sensor 7 is set to a value such that the first level sensor 7 makes an alarm sound when it is detected that the water level in the water storage tank 1 is lower than the set value. A first weight sensor 3 and a first automatic control valve 5 are arranged on a pipeline between the water storage tank 1 and the preparation tank 8. The first automatic control valve 5 controls the flow of water, and the first automatic control valve 5 is controlled by the electric control part 13 to control the opening and closing of the valve according to an electric signal transmitted from the electric control part 13. The first weight sensor 3 is located below the first automatic control valve 5. The first weight sensor 3 is for detecting the weight of the water flowing from the water storage tank 1 into the preparation tank 8 and transmitting the detected weight of the water to the electric control section 13 in the form of an electric signal.
The second automatic control valve 6 is provided with a second weight sensor 4 and a second automatic control valve 6 on a pipeline between the separant storage tank 2 and the preparation tank 8. The second automatic control valve 6 controls the dropping of the release agent, and the second automatic control valve 6 is controlled by the electric control part 13 to control the opening and closing of the valve according to an electric signal transmitted from the electric control part 13. The second weight sensor 4 is located below the second automatic control valve 6. The second weight sensor 4 is for detecting the weight of the separant in the separant reservoir tank 2 added to the preparation tank 8, and transmitting the detected weight of the separant to the electric control portion 13 as an electric signal.
The preparation tank 8 is used for stirring the water and the separant, realizing the proportion of the water and the separant and preparing separant mixed liquid. A third automatic control valve 11 is arranged on a pipeline between the preparation tank 8 and the internal mixer 12, and the third automatic control valve 11 is used for controlling the flow of the mixed liquid in the preparation tank 8. A second liquid level sensor 9 is arranged on the preparation tank 8, and the second liquid level sensor 9 is used for detecting the liquid level in the preparation tank 8. The second liquid level sensor 9 is set to a value such that when the level of the mixed liquid in the preparation tank 8 is lower than the set value, the second liquid level sensor 9 is transmitted to the electric control section 13 by an electric signal. The compressor 10 compresses air and feeds it to the preparation tank 8. The compressor 10 is provided with a compressor inlet pipe 14 and a compressor outlet pipe 15. A compressor air outlet pipe 15 of the compressor 10 is connected with the bottom of the preparation tank 8, and a compressor air inlet pipe 14 of the compressor 10 is connected with the upper end of the preparation tank 8. The compressed air enters the preparation tank 8 and rises from the bottom to the upper end, the air flows in the preparation tank 8, and the mixed liquid in the preparation tank 8 is continuously stirred, so that the water and the separant in the preparation tank 8 are fully mixed. The compressor 10 continuously inputs compressed air into the preparation tank 8, so that the air at the bottom of the preparation tank 8 is larger than the air at the upper part of the preparation tank 8, the air at the upper part of the preparation tank 8 flows to the compressor air inlet pipe 14 of the compressor 10 through the upper part of the preparation tank 8 after being compressed, and is conveyed into the preparation tank 8 through the compressor air outlet pipe 15 after being compressed by the compressor 10. The compressed air in the preparation tank 8 continuously stirs the mixture to achieve the purposes of uniform mixing and precipitation prevention.
The electric control part 13 is connected with the first weight sensor 3, the second weight sensor 4, the first automatic control valve 5, the second automatic control valve 6, the second liquid level sensor 9 and the third automatic control valve 11 through electric signals. The electric control portion 13 controls the operation states of the first automatic control valve 5, the second automatic control valve 6, and the third automatic control valve 11. The electric control part 13 can receive the electric signals fed back by the first weight sensor 3, the second weight sensor 4 and the second liquid level sensor 9.
The liquid in the preparation tank 8 flows into the internal mixer 12 by its own weight. The water in the water storage tank 1 flows into the preparation tank 8 by its own weight, and the separant in the separant storage tank 2 is added to the preparation tank 8 by its own weight.
In a specific embodiment, an automatic tire release agent proportioning system comprises the following steps:
s1, setting a preparation proportion, and calculating the weight of the required water and the separant
The electrical control part 13 inputs the prepared proportion, the second liquid level sensor 9 transmits the detected liquid level of the residual mixed liquid in the preparation tank 8 to the electrical control part 13 through an electrical signal, and the electrical control part 13 automatically calculates the weight of the water and the separant in the preparation tank 8 according to the preparation proportion of the residual separant and the water mixed liquid. If there is no remaining mixture of the release agent and the water in the preparation tank 8, the electric signal transmitted from the second liquid level sensor 9 to the electric control section 13 is 0, and the electric control section 13 calculates the weight of the water and the release agent in the preparation tank 8 to be 0. The electric control part 13 calculates the weight of water and the separant required for preparing the mixed liquid in the current proportion through a mathematical algorithm.
S2, adding water and a separant
The utility model discloses the addition of water and separant is two systems respectively, by electric control part 13 single control.
(1) Water addition system
The electric control part 13 controls the first automatic control valve 5 to be opened, and the water in the water storage tank 1 flows to the preparation tank 8 under the action of gravity when the valve is opened. The first weight sensor 3 monitors the weight of the water flowing from the water storage tank 1 to the preparation tank 8 in real time and transmits the weight to the electric control section 13 in real time in the form of an electric signal. The electric control part 13 receives the weight of the water flowing into the preparation tank 8 in real time, when the weight of the water flowing into the preparation tank 8 reaches the required weight, the electric control part 13 controls the first automatic control valve 5 to be closed, and the water in the water storage tank 1 stops flowing.
(2) Separant adding system
The electric control portion 13 controls the second automatic control valve 6 to be opened, and the separant in the separant reservoir tank 2 falls by gravity into the preparation tank 8 when the valve is opened. The second weight sensor 4 monitors in real time the weight of the separant in the separant reservoir tank 2 falling to the preparation tank 8 and transmits in real time to the electrical control portion 13 in the form of an electrical signal. The electric control part 13 receives the weight of the release agent dropped into the preparation tank 8 in real time, and when the weight of the release agent dropped into the preparation tank 8 reaches a desired weight, the electric control part 13 controls the second automatic control valve 6 to close and the release agent in the release agent storage tank 2 stops dropping.
At the same time as the water and the release agent are added to the preparation tank 8, the compressor 10 is also operating. The compressor 10 compresses air and inputs the compressed air into the preparation tank 8 through a pipeline, the compressed air enters the preparation tank 8 to expand and rise, flows in the liquid of the preparation tank 8, and continuously stirs water and the separant, so that the purposes of uniformly mixing the water and the separant and preventing precipitation are achieved.
S3, the liquid in the preparation tank 8 flows into an internal mixer 12
After the electric control section 13 controls both the first automatic control valve 5 and the second automatic control valve 6 to be closed, the electric control section 13 controls the third automatic control valve 11 to be opened, and the liquid in the preparation tank 8 flows into the internal mixer 12 by its own weight.
S4, monitoring various sensors in real time
The second liquid level sensor 9 monitors the liquid level in the preparation tank 8 in real time, when the liquid level in the preparation tank 8 is lower than a set value, the second liquid level sensor 9 transmits a signal to the electrical control part 13, and the electrical control part 13 automatically calculates the weight of the water and the isolating agent in the preparation tank 8 according to the preparation proportion of the residual mixed liquid. The electric control part 13 calculates the weight of the water and the separant required for preparing the mixed liquid of the separant and the water in the current ratio by a mathematical algorithm. Then, steps S2, S3 are repeated.
The water level in the water storage tank 1 is monitored in real time by the first liquid level sensor 7, and when the water level in the monitoring water storage tank 1 is lower than a set value, the first liquid level sensor 7 gives an alarm to prompt that the water quantity in the water storage tank 1 of a worker is insufficient.
The utility model discloses rely on the dead weight that water, separant, water and separant mixed liquid to reach each position, need not the motor, energy saving and consumption reduction. A sensor is arranged in the water storage tank to detect the liquid level, so that the phenomenon of raw material exhaustion is avoided. The stirring of the water and the release agent by compressed air avoids the disadvantages of conventional vaned type, which are prone to sedimentation and corrosive wear of the components.
The utility model discloses not only be used for the protection of tire trade, all relate to the automatic of liquid mixture and add all should fall into the protection scope.
Claims (5)
1. The utility model provides an automatic proportioning system of tire separant which characterized in that: including water storage tank (1), separant saving tank (2), preparation jar (8), compressor (10), banbury mixer (12), electrical control part (13), water storage tank (1) links to each other with preparation jar (8) through the pipeline, separant saving tank (2) link to each other with preparation jar (8) through the pipeline, preparation jar (8) link to each other with compressor (10) through the pipeline, preparation jar (8) link to each other with banbury mixer (12) through the pipeline, electrical control part (13) link to each other with water storage tank (1), separant saving tank (2), preparation jar (8) respectively through the signal of telecommunication.
2. The automatic tire release agent proportioning system of claim 1, wherein: be equipped with first weight sensor (3), first automatic control valve (5) on the pipeline between water storage tank (1) and preparation jar (8), be equipped with second weight sensor (4), second automatic control valve (6) on the pipeline between separant accumulator tank (2) and preparation jar (8), be equipped with third automatic control valve (11) on the pipeline between preparation jar (8) and banbury mixer (12).
3. The automatic tire release agent proportioning system of claim 1, wherein: the air conditioner is characterized in that a compressor air inlet pipe (14) and a compressor air outlet pipe (15) are arranged on the compressor (10), the compressor air outlet pipe (15) is connected with the bottom of the preparation tank (8), and the compressor air inlet pipe (14) is connected with the upper end of the preparation tank (8).
4. The automatic tire release agent proportioning system of claim 2, wherein: the water storage tank (1) is provided with a first liquid level sensor (7), and the preparation tank (8) is provided with a second liquid level sensor (9).
5. The automatic tire release agent proportioning system of claim 4, wherein: the electric control part (13) is respectively connected with the first weight sensor (3), the second weight sensor (4), the first automatic control valve (5), the second automatic control valve (6), the second liquid level sensor (9) and the third automatic control valve (11) through electric signals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022719983.8U CN214020611U (en) | 2020-11-20 | 2020-11-20 | Automatic proportioning system of tire separant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022719983.8U CN214020611U (en) | 2020-11-20 | 2020-11-20 | Automatic proportioning system of tire separant |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214020611U true CN214020611U (en) | 2021-08-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022719983.8U Active CN214020611U (en) | 2020-11-20 | 2020-11-20 | Automatic proportioning system of tire separant |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214020611U (en) |
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2020
- 2020-11-20 CN CN202022719983.8U patent/CN214020611U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220129 Address after: 262700 west of beidadi Road, Xinhai Road, Houzhen project area, Shouguang City, Weifang City, Shandong Province Patentee after: SHANDONG HAOHUA TIRE CO.,LTD. Address before: 266000 No. 1405, 6 building, innovation world, 506 Hui Cheng Road, Chengyang District, Qingdao, Shandong. Patentee before: QINGDAO WORUI TYRE CO.,LTD. |
|
| TR01 | Transfer of patent right |