CN214000866U

CN214000866U - Continuous production tool for soft interior wall decoration material

Info

Publication number: CN214000866U
Application number: CN202022631928.3U
Authority: CN
Inventors: 杨荣强
Original assignee: Sichuan Baolite Technology Co ltd
Current assignee: Sichuan Baolite Technology Co ltd
Priority date: 2020-11-15
Filing date: 2020-11-15
Publication date: 2021-08-20
Anticipated expiration: 2030-11-15

Abstract

The utility model discloses a ornamental material's of software interior wall continuous production instrument, including two unreeling machines of vapour-pressure type J fill, boiling hot membrane compounding machine, flat guipure heating mantle, vacuum head, three-roller cooling wheelset system, bead cutter and coiling machine, one side that two unreeling machines of vapour-pressure type J fill are equipped with boiling hot membrane compounding machine, install the rack on the boiling hot membrane compounding machine, the laminating wheel utensil of soft wall substrate through boiling hot membrane compounding machine heats, separates the collection through receipts membrane machine with the substrate PET film of stamp membrane immediately after the laminating, the opposite side of receipts membrane machine is fixed with flat guipure heating mantle, the inside material of flat guipure heating mantle conveys to vacuum head through the conveyer belt. The utility model discloses optimize production technology to carry out the continuity, the design of an organic whole nature of equipment in proper order, thereby reached and practiced thrift the manual work, reduced the energy consumption, once accomplished the synchronous operation of three process, the production efficiency of greatly increased mill has reduced the manufacturing cost of product.

Description

Continuous production tool for soft interior wall decoration material

Technical Field

The utility model relates to a software interior wall ornamental material production facility technical field specifically is a continuous production instrument of software interior wall ornamental material.

Background

The existing production technology mainly comprises the steps of heating and adhering a printing film on a soft inner wall decoration material (hereinafter referred to as soft wall) base material, peeling off a PET (polyethylene terephthalate) film, cooling and coiling the PET film, and conveying the PET film to the next printing process for production. Unreeling the coiled material attached with the printing film in the printing process, fixing the color of the surface of the material in a gravure printing mode, heating, drying, cooling to form a coil, and then conveying to the next vacuum line suction process for vacuum line suction treatment. In the vacuum pattern absorbing process, the soft wall coiled material still needs to be unreeled and heated, patterns are formed on a vacuum pattern absorbing mold, and then the soft wall coiled material is cooled, coiled and sent to a packaging process for cutting and packaging.

The traditional production technology has complicated processes, needs three independent devices for completing the processes, and needs repeated processes of heating, cooling and the like every time. More than 3 workers are required for each process. In the production process, the material turnover times are more, and the process fraction defective is also more.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a continuous production instrument of ornamental material of software interior wall possesses continuity, the wholeness of equipment, reduces energy consumption and production efficiency greatly increased's advantage, has solved the problem that the process is loaded down with trivial details, cost increase and production efficiency is low.

In order to achieve the above object, the utility model provides a following technical scheme: a continuous production tool for soft interior wall decoration materials comprises a pneumatic J-bucket double unreeling machine, a film ironing compound machine, a flat mesh belt heating cover, a vacuum head, a three-roller cooling wheel set system, a trimming machine and a surface reeling machine, wherein the film ironing compound machine is arranged on one side of the pneumatic J-bucket double unreeling machine, a placing frame is installed on the film ironing compound machine, a soft wall substrate is heated through a laminating wheel of the film ironing compound machine, a substrate PET (polyethylene terephthalate) film of a printing film is separated and collected through a film rolling machine immediately after laminating, the other side of the film rolling machine is fixed with the flat mesh belt heating cover, the material inside the flat mesh belt heating cover is conveyed to the vacuum head through a conveying belt, the material inside the vacuum head is subjected to a vacuum line absorption process, the other side of the vacuum head is provided with a three-roller cooling wheel set system, the material is cooled inside the three-roller cooling wheel set system, the other side of the three-roller cooling wheel set system is fixed with the trimming machine, the material is naturally cooled by a guide wheel and then cut into a specified width by an edge trimmer.

Preferably, the pneumatic J-bucket double unreeling machine is fixedly provided with a soft wall base material.

Preferably, a motor is installed on one side of the bottom of the pneumatic J bucket double-unwinding machine body through a bolt.

Preferably, the temperature in the flat mesh belt heating cover is designed in a segmented mode, the temperature of the front section of the oven is lower, and the printing layer can be dried, wherein the temperature is higher at the rear section and can reach 200-220 ℃.

Preferably, the vacuum head is fixed below one side of the flat mesh belt heating cover close to the high-temperature section of the oven.

Preferably, the other end of the edge trimmer is provided with a surface coiling machine, and the surface coiling machine can coil the materials into coils with the same size.

Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model discloses optimize software interior wall ornamental material production technology to continuity, the design of an organic whole of equipment has been carried out in proper order, thereby has reached and has practiced thrift the manual work, reduces the energy consumption, once accomplishes the synchronous operation of three process. Mainly with the stamp pad pasting, printing, the line is inhaled in vacuum carries out integrative design, human resource's waste has been reduced, the consumption of the energy has also been reduced, originally need three machines, need 9 at least workman just can accomplish, now only need 4 workman can, simultaneously because the cooperation of equipment is in the same place, the space that equipment occupy has been reduced, half is reduced than the place that originally needs, the production efficiency of greatly increased mill, from one hour 200 meters production efficiency, can improve to 400 meters now, the manufacturing cost of product has been reduced, the market competitiveness of product has been improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a flow chart of the front section of the material processing equipment of the utility model.

In the figure: 1. the pneumatic J-bucket double unreeling machine; 2. a motor; 3. a film ironing compound machine; 4. placing a rack; 5. a film collecting machine; 6. a flat mesh belt heating cover; 7. a vacuum head; 8. a three-roller cooling wheel set system; 9. a trimming machine; 10. a surface coiling machine.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 to 2, the present invention provides a technical solution of a continuous production tool for soft interior wall decoration material: a continuous production tool for soft interior wall decoration materials comprises a pneumatic J-bucket double unreeling machine 1, a hot film compound machine 3, a flat mesh belt heating cover 6, a vacuum head 7, a three-roller cooling wheel set system 8, a trimming machine 9 and a surface reeling machine 10, wherein a soft wall base material is fixedly conveyed on the pneumatic J-bucket double unreeling machine 1, a motor 2 is installed on one side of the bottom of a lathe bed of the pneumatic J-bucket double unreeling machine 1 through a bolt, the hot film compound machine 3 is arranged on one side of the pneumatic J-bucket double unreeling machine 1, a placing frame 4 is installed on the hot film compound machine 3, the soft wall base material is heated through a laminating wheel of the hot film compound machine 3, a PET (polyethylene terephthalate) base material film of a printing film is separated and collected through a film collecting machine 5 immediately after lamination, the laminated soft wall extends the distance from the laminated soft wall to an intaglio printing machine through 3 to 5 small guide rollers to enable the soft wall to be naturally cooled, after the surface printing of the intaglio printing machine is completed, the film is sent to a conveyer belt oven to be heated, a flat mesh belt heating cover 6 is fixed on the other side of a film collecting machine 5, the internal temperature of the flat mesh belt heating cover 6 is designed in a segmented mode, the temperature of the front section of the oven is lower, the printing layer can be dried, the temperature is higher when the temperature is higher than the temperature of the rear section, and the highest temperature can reach 200 ℃ to 220 ℃.

The material in the flat mesh belt heating cover 6 is conveyed to a vacuum head 7 through a conveying belt, the vacuum head 7 is fixed below one side, close to a high-temperature section of an oven, of the flat mesh belt heating cover 6, the material in the vacuum head 7 is subjected to a vacuum line suction process, lines can be directly formed on the surface of the material in this way, a three-roller cooling wheel set system 8 is arranged on the other side of the vacuum head 7, the material is cooled in the three-roller cooling wheel set system 8, a trimming machine 9 is fixed on the other side of the three-roller cooling wheel set system 8, the material is naturally cooled through a guide wheel and then is cut into specified widths through the trimming machine 9, a surface coiling machine 10 is arranged at the other end of the trimming machine 9, and the material can be coiled into rolls with the same size through the surface coiling machine 10.

The utility model discloses optimize software interior wall ornamental material production technology to carry out continuity, the design of an organic whole nature of equipment in proper order, inhale key processes such as line, cooling with pad pasting, printing, vacuum and pass through motor, frequency conversion, linear speed controller, the one set system of micro-tension adjustment control effectively links, guarantees the effective operation of whole production, thereby has reached and has practiced thrift the manual work, reduces the energy consumption, once accomplishes the synchronous operation of three process.

Through with the stamp pad pasting, printing, the line is inhaled in vacuum carries out integrative design, human resource's waste has been reduced, the consumption of the energy has also been reduced, originally need three machines, it can accomplish just to need 9 at least workman, now only need 4 workman can, simultaneously because the cooperation of equipment is in the same place, the space that equipment occupy has been reduced, the place that needs than originally reduces half, the production efficiency of greatly increased mill, from production efficiency for an hour 200 meters, can improve to 400 meters now, the manufacturing cost of product has been reduced, the market competitiveness of product has been improved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a continuous production instrument of software interior wall ornamental material, includes two unreeling machine (1) of vapour-pressure type J fill, scalds membrane compounding machine (3), flat guipure heating mantle (6), vacuum head (7), three-roller cooling wheelset system (8), bead cutter (9) and surface coiling machine (10), its characterized in that: one side of the air pressure type J bucket double unreeling machine (1) is provided with a hot film compounding machine (3), a placing rack (4) is installed on the hot film compounding machine (3), a soft wall substrate is heated through a laminating wheel tool of the hot film compounding machine (3), a PET (polyethylene terephthalate) film serving as a substrate of a printing film is immediately separated and collected through a film collecting machine (5) after lamination, the other side of the film collecting machine (5) is fixed with a flat mesh belt heating cover (6), the material inside the flat mesh belt heating cover (6) is conveyed to a vacuum head (7) through a conveying belt, the material inside the vacuum head (7) is subjected to a vacuum grain absorption process, the other side of the vacuum head (7) is provided with a three-roller cooling wheel set system (8), the material is cooled inside the three-roller cooling wheel set system (8), and the other side of the three-roller cooling wheel set system (8) is fixed with a trimming machine (9), the material is naturally cooled by a guide wheel and then cut into a specified width by a trimming machine (9).

2. The continuous production tool for soft body interior wall finishing material according to claim 1, wherein: the pneumatic J-bucket double unreeling machine (1) is fixedly provided with a soft wall base material.

3. The continuous production tool for soft body interior wall finishing material according to claim 1, wherein: and a motor (2) is installed on one side of the bottom of the lathe bed of the pneumatic J bucket double unreeling machine (1) through a bolt.

4. The continuous production tool for soft body interior wall finishing material according to claim 1, wherein: the internal temperature of the flat mesh belt heating cover (6) is designed in a segmented mode, the temperature of the front section of the oven is lower, and the printing layer can be dried, wherein the temperature is higher when the printing layer is heated to the rear section, and the highest temperature can reach 200-220 ℃.

5. The continuous production tool for soft body interior wall finishing material according to claim 1, wherein: and the vacuum head (7) is fixed below one side of the flat mesh belt heating cover (6) close to the high-temperature section of the oven.

6. The continuous production tool for soft body interior wall finishing material according to claim 1, wherein: the other end of the edge cutter (9) is provided with a surface coiling machine (10), and the surface coiling machine (10) can coil materials into coils with the same size.