CN213988446U - A repair interior base device for making disc insulator - Google Patents
A repair interior base device for making disc insulator Download PDFInfo
- Publication number
- CN213988446U CN213988446U CN202120102719.1U CN202120102719U CN213988446U CN 213988446 U CN213988446 U CN 213988446U CN 202120102719 U CN202120102719 U CN 202120102719U CN 213988446 U CN213988446 U CN 213988446U
- Authority
- CN
- China
- Prior art keywords
- mold
- driving
- mould
- connecting rod
- trimming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Abstract
The utility model relates to an insulator manufacturing technical field, concretely relates to a repair interior base device for making disc insulator. This interior base device of repairing includes that mould, mould place platform, fettling device, supporting seat, the mould is located the mould and places the bench, the fettling device is located the mould top, the supporting seat is used for supporting the mould and places platform and fettling device, be provided with the insulator mud base in the mould, the mould includes die block and opening last mould up, the mould is placed the platform and is included the die holder, is lifted mould device, rotating device. The utility model discloses a supporting seat supports the mould and places platform, fettling device, places the platform through the mould and places the mould that contains the insulator clay base, rotates through rotating device drive die holder, and then drives the mould rotation, and the fettling device is repaiied the interior base cutter through the positioner drive and is moved to the insulator clay base on, cooperation mould rotation to repair interior base operation to the insulator clay base, improve production efficiency, practiced thrift the cost of labor.
Description
Technical Field
The utility model relates to an insulator manufacturing technical field, concretely relates to a repair interior base device for making disc insulator.
Background
At present, in the electric porcelain insulator industry, electric porcelain insulator products are all made manually, mud blanks are placed on an operation table according to requirements and are operated by workers, the disc insulator is generally processed by a plurality of steps of making the mud blanks, pressing blank forming, repairing inner blanks, repairing outer blanks and the like, and the operation is complicated. Because the manual manufacturing mode has low efficiency, automatic production and processing equipment for the electric porcelain insulator gradually appears. For example, patent with application number CN201620366077.5 discloses an automatic molding system for single umbrella-shaped electrical porcelain insulators, which comprises a spinning machine, a rotary manipulator, a mud segment manipulator, a mould turning manipulator, a mould taking manipulator, a mould releasing manipulator and a process control system; the processing of the blank adopts a three-time spinning forming mode, and the station of the blank adopts a rotating and turning conveying mode; the automatic molding system completely realizes preset programming, remote control and automatic processing; the equipment operation is reliable, and the product uniformity is good, compares production efficiency with traditional production line and obtains very big improvement, compares the liberated manpower with manual production line.
In the manufacturing process of the disc insulator, the inner blank repairing is a more critical step, the current inner blank repairing operation is generally manual operation, the production efficiency is low, the positioning precision of a cutter for repairing the inner blank is not high, and defective products are easy to occur.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to solve one of the technical problem that exists among the prior art at least, provide a repair interior base device for making disc insulator.
In order to achieve the above object, the utility model adopts the following technical scheme: an inner blank trimming device for manufacturing a disc insulator comprises a die, a die placing table, a blank trimming device and a supporting seat, the mould is positioned on the mould placing table, the fettling device is positioned above the mould, the supporting seat is used for supporting the mould placing table and the fettling device, the mold is internally provided with an insulator mud blank and comprises a bottom mold and an upper mold with an upward opening, the die placing table comprises a die holder, a die lifting device and a rotating device, the bottom die is positioned in the die holder, the die lifting device is used for driving the die to move upwards, so that the bottom die can be moved out of the die holder, the rotating device is used for driving the die holder to rotate so as to drive the die to rotate around the central shaft of the die, the trimming device comprises an inner trimming blank cutter and a position adjusting device, wherein the position adjusting device is used for driving the inner trimming blank cutter to move to the insulator mud blank to perform inner trimming blank operation on the insulator mud blank.
Further, the die lifting device comprises a first driving device and a top plate, the top plate is arranged in the die holder and located below the die, and the first driving device is used for driving the top plate to move up and down.
Further, the first driving device is a piston cylinder.
Furthermore, the rotating device comprises a second driving device and a transmission device, the transmission device is connected with the die holder, the second driving device is used for driving the transmission device to move, and the transmission device is used for driving the die holder to rotate.
Further, the second driving device is a motor.
Furthermore, transmission includes gear wheel, pinion and around establishing the closed cingulum on gear wheel, pinion, the gear wheel is connected with the die holder, the pinion is connected with second drive arrangement.
Further, the positioner includes cutter coupling assembling, revolving stage, servo motor, the rotatable setting of cutter coupling assembling is on the revolving stage, servo motor is used for driving cutter coupling assembling to rotate, the setting of base cutter is on cutter coupling assembling in repairing.
Further, cutter coupling assembling includes first connecting rod, second connecting rod and cylinder, the rotatable setting of first connecting rod, second connecting rod is on the revolving stage, servo motor is connected with first connecting rod and is used for driving first connecting rod to rotate, repair the interior base cutter setting on the second connecting rod, the cylinder is connected with first connecting rod, second connecting rod respectively for drive first connecting rod and second connecting rod do the activity in opposite directions or leave mutually.
Further, the cylinder comprises a cylinder body and a driving shaft, the cylinder body is rotatably connected to the first connecting rod, and the driving shaft is rotatably connected to the second connecting rod.
The utility model also provides a repair interior base method for making disc insulator, including following step:
placing a mould containing the insulator mud blank on a mould placing table, and driving a top plate to move downwards by a first driving device so that a bottom mould is positioned in a mould base;
the rotating device drives the die holder to rotate and drives the die to rotate around the central shaft of the die;
the cylinder drives the first connecting rod and the second connecting rod to move away from each other, so that the first connecting rod and the second connecting rod are separated;
the servo motor drives the first connecting rod to rotate, so that the inner blank repairing cutter moves to the insulator blank to perform inner blank repairing operation on the insulator blank.
The utility model has the advantages that: from the above description of the present invention, it can be seen that, compared with the prior art, the inner blank trimming device for manufacturing a disc insulator of the present invention comprises a mold, a mold placing table, a blank trimming device, a supporting base, a mold placing table and a blank trimming device supported by the supporting base, a mold containing an insulator blank is placed on the mold placing table, a rotating device drives the mold base to rotate, and further drives the mold to rotate, the blank trimming device drives the inner blank trimming cutter to move to the insulator blank through a positioning device, and cooperates with the mold to rotate, so as to perform the inner blank trimming operation on the insulator blank, after the inner blank trimming operation is completed, the mold is driven to move upwards through a mold lifting device, so that the mold is moved out of the mold base, the automation degree of the whole processing process is high, the production efficiency is improved, the labor cost is saved, and the positioning device is adopted to perform precise positioning on the inner blank trimming cutter, the machining precision is improved, the defective goods are reduced, the utility model discloses the base method in repairing based on above-mentioned base device in repairing is still provided, adopt this method to repair the interior base operation to disc insulator, very big improvement production efficiency and machining precision.
Drawings
Fig. 1 is a schematic perspective view of an inner blank trimming device for manufacturing a disc insulator according to a preferred embodiment of the present invention;
fig. 2 is a schematic front view of an inner blank trimming device for manufacturing a disc insulator according to a preferred embodiment of the present invention;
fig. 3 is a schematic side view of an inner blank trimming device for manufacturing a disc insulator according to a preferred embodiment of the present invention;
reference numerals: 1. a mold; 2. a mold placing table; 3. a fettling device; 4. a supporting seat; 11. bottom die; 12. an upper die; 21. a die holder; 22. a mold lifting device; 23. a rotating device; 31. trimming an inner blank cutter; 32. a position adjusting device; 221. a first driving device; 222. a top plate; 231. a second driving device; 232. a transmission device; 321. a cutter coupling assembly; 322. a turntable; 323. a servo motor; 2321. a bull gear; 2322. a pinion gear; 2323. closing the toothed belt; 3211. a first link; 3212. a second link; 3213. and a cylinder.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-3, according to the preferred embodiment of the present invention, an inner blank trimming device for manufacturing a disc insulator includes a mold 1, a mold placing table 2, a blank trimming device 3, and a supporting seat 4, wherein the mold 1 is located on the mold placing table 2, the blank trimming device 3 is located above the mold 1, the supporting seat 4 is used for supporting the mold placing table 2 and the blank trimming device 3, an insulator mud blank is disposed in the mold 1, the mold 1 includes a bottom mold 11 and an upper mold 12 with an upward opening, the mold placing table 2 includes a mold base 21, a mold lifting device 22, and a rotating device 23, the bottom mold 11 is located in the mold base 21, the mold lifting device 22 is used for driving the mold 1 to move upward so as to move the bottom mold 11 out of the mold base 21, the rotating device 23 is used for driving the mold base 21 to rotate so as to drive the mold 1 to rotate around a central axis of the mold 1, the trimming device 3 comprises an inner trimming blank cutter 31 and a position adjusting device 32, wherein the position adjusting device 32 is used for driving the inner trimming blank cutter 31 to move to the insulator blank to perform inner trimming operation on the insulator blank.
The utility model discloses a repair interior base device for making disc insulator includes mould 1, the mould places platform 2, fettling device 3, supporting seat 4, support the mould through supporting seat 4 and place platform 2, fettling device 3, place the mould 1 that contains the insulator mud base through the mould places platform 2, drive die holder 21 through rotating device 23 and rotate, and then drive mould 1 rotation, fettling device 3 drives through adjusting device 32 and repaiies interior base cutter 31 activity to the insulator mud base, cooperation mould 1 rotation, in order to repair interior base operation to the insulator mud base, after accomplishing the operation of repairing interior base, drive mould 1 through lifting die device 22 and move upwards, so that mould 1 moves out from die holder 21, whole processing process automation degree is higher, production efficiency is improved, the cost of labor is saved, and, adopt adjusting device 32 to carry out accurate location to repaiied interior base cutter 31, the processing precision is improved, and defective products are reduced.
As a preferred embodiment of the present invention, it may also have the following additional technical features:
in this embodiment, the mold lifting device 22 includes a first driving device 221 and a top plate 222, the top plate 222 is disposed in the mold base 21 and located below the mold 1, the first driving device 221 is configured to drive the top plate 222 to move up and down, and the first driving device 221 is a piston cylinder. The mold lifting device 22 drives the top plate 222 to move by using the first driving device 221, the top plate 222 is arranged in the mold base 21 and located below the mold 1, the first driving device 221 drives the top plate 222 to move downwards so that the bottom mold 11 can be located in the mold base 21, the first driving device 221 drives the top plate 222 to move upwards so that the mold 1 is moved out of the mold base 21, and subsequent taking and processing are facilitated, wherein the first driving device 221 is a piston cylinder and is relatively stable in driving, but not limited thereto.
In this embodiment, the rotating device 23 includes a second driving device 231 and a transmission device 232, the transmission device 232 is connected to the die holder 21, the second driving device 231 is used for driving the transmission device 232 to move, the transmission device 232 is used for driving the die holder 21 to rotate, and the second driving device 231 is a motor. The rotating device 23 drives the transmission device 232 to move through the second driving device 231, so as to drive the die holder 21 and the die 1 to rotate, and the inner blank trimming operation is completed by matching with the inner blank trimming cutter 31 located on the insulator mud blank, so that the processing efficiency is high, wherein the second driving device 231 adopts a motor, and the driving is stable, but not limited to.
In the present embodiment, the transmission device 232 includes a large gear 2321, a small gear 2322, and a closing toothed belt 2323 wound around the large gear 2321 and the small gear 2322, the large gear 2321 is connected to the die holder 21, and the small gear 2322 is connected to the second driving device 231. The transmission device 232 comprises a large gear 2321, a small gear 2322 and a closed toothed belt 2323, the large gear 2321 is connected with the die holder 21, the small gear 2322 is connected with the second driving device 231, the second driving device 231 drives the small gear 2322 to rotate to drive the closed toothed belt 2323 to move, and further drives the large gear 2321 and the die holder 21 to rotate, and by adopting the transmission mode, the output rotating speed of the second driving device 231 is reduced, and the die holder 21 and the die 1 are prevented from rotating too fast.
In this embodiment, the positioning device 32 includes a tool coupling assembly 321, a rotary table 322, and a servo motor 323, wherein the tool coupling assembly 321 is rotatably disposed on the rotary table 322, the servo motor 323 is configured to drive the tool coupling assembly 321 to rotate, and the blank trimming tool 31 is disposed on the tool coupling assembly 321. The inner blank repairing cutter 31 is arranged on the cutter connecting assembly 321, the cutter connecting assembly 321 is rotatably arranged on the rotary table 322, and the cutter connecting assembly 321 and the inner blank repairing cutter 31 are driven to rotate through the servo motor 323, so that the inner blank repairing cutter 31 is accurately positioned on an insulator mud blank to perform inner blank repairing operation, the machining precision is improved, and the defective quantity is reduced.
In this embodiment, the cutter connecting assembly 321 includes a first connecting rod 3211, a second connecting rod 3212 and an air cylinder 3213, the first connecting rod 3211 and the second connecting rod 3212 are rotatably disposed on the rotary table 322, the servo motor 323 is connected to the first connecting rod 3211 to drive the first connecting rod 3211 to rotate, the blank trimming cutter 31 is disposed on the second connecting rod 3212, the air cylinder 3213 is respectively connected to the first connecting rod 3211 and the second connecting rod 3212 to drive the first connecting rod 3211 and the second connecting rod 3212 to move toward or away from each other, the air cylinder 3213 includes a cylinder body and a driving shaft, the cylinder body is rotatably connected to the first connecting rod 3211, and the driving shaft is rotatably connected to the second connecting rod 3212. The first connecting rod 3211 and the second connecting rod 3212 are rotatably arranged on the turntable 322, the inner blank repairing cutter 31 is arranged on the second connecting rod 3212, the cylinder 3213 drives the first connecting rod 3211 and the second connecting rod 3212 to move away from each other to separate the first connecting rod 3211 and the second connecting rod 3212, the servo motor 323 is driven to drive the first connecting rod 3211 to rotate to drive the second connecting rod 3212 to rotate, so that the inner blank repairing cutter 31 is accurately located on the insulator blank, the cylinder 3213 is additionally arranged between the first connecting rod 3211 and the second connecting rod 3212, the cylinder 3213 provides constant force output to the inner blank repairing cutter 31, and it is ensured that the stress of the insulator blank is uniform in the inner blank repairing process, the processing precision is improved, and the defective product amount is reduced.
The utility model also provides a repair interior base method for making disc insulator, including following step:
placing the mold 1 containing the insulator mud blank on the mold placing table 2, and driving the top plate 222 to move downwards by the first driving device 221 so that the bottom mold 11 is positioned in the mold base 21;
the rotating device 23 drives the die holder 21 to rotate, and drives the die 1 to rotate around the central shaft of the die 1;
the cylinder 3213 drives the first link 3211 and the second link 3212 to move away from each other, so that the first link 3211 and the second link 3212 are separated;
the servo motor 323 drives the first link 3211 to rotate, so that the inner blank trimming cutter 31 moves to the insulator blank to perform inner blank trimming operation on the insulator blank.
The utility model provides a base method in repairing based on above-mentioned base device in repairing adopts this method to repair the base operation in disc insulator, very big improvement production efficiency and machining precision.
The above additional technical features can be freely combined and used in superposition by those skilled in the art without conflict.
It is to be understood that the present invention has been described with reference to certain embodiments, and that various changes or equivalents may be substituted for elements thereof by those skilled in the art without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application are intended to be covered by the present invention.
Claims (9)
1. The utility model provides a repair interior base device for making disc insulator which characterized in that: the device comprises a mold (1), a mold placing table (2), a trimming device (3) and a supporting seat (4), wherein the mold (1) is positioned on the mold placing table (2), the trimming device (3) is positioned above the mold (1), the supporting seat (4) is used for supporting the mold placing table (2) and the trimming device (3), an insulator mud blank is arranged in the mold (1), the mold (1) comprises a bottom mold (11) and an upper mold (12) with an upward opening, the mold placing table (2) comprises a mold base (21), a mold lifting device (22) and a rotating device (23), the bottom mold (11) is positioned in the mold base (21), the mold lifting device (22) is used for driving the mold (1) to move upwards so as to enable the bottom mold (11) to move out of the mold base (21), the rotating device (23) is used for driving the mold base (21) to rotate so as to drive the mold (1) to rotate around a central shaft of the mold (1), the trimming device (3) comprises an inner trimming blank cutter (31) and a position adjusting device (32), wherein the position adjusting device (32) is used for driving the inner trimming blank cutter (31) to move to the insulator mud blank to perform inner trimming operation on the insulator mud blank.
2. The trimming inner blank device for manufacturing the disc insulator according to claim 1, wherein: the die lifting device (22) comprises a first driving device (221) and a top plate (222), the top plate (222) is arranged in the die holder (21) and is located below the die (1), and the first driving device (221) is used for driving the top plate (222) to move up and down.
3. The trimming inner blank device for manufacturing the disc insulator according to claim 2, wherein: the first driving device (221) is a piston cylinder.
4. The trimming inner blank device for manufacturing the disc insulator according to claim 1, wherein: the rotating device (23) comprises a second driving device (231) and a transmission device (232), the transmission device (232) is connected with the die holder (21), the second driving device (231) is used for driving the transmission device (232) to move, and the transmission device (232) is used for driving the die holder (21) to rotate.
5. The trimming inner blank device for manufacturing the disc insulator according to claim 4, wherein: the second driving device (231) is a motor.
6. The trimming inner blank device for manufacturing the disc insulator according to claim 4, wherein: the transmission device (232) comprises a large gear (2321), a small gear (2322) and a closed toothed belt (2323) wound on the large gear (2321) and the small gear (2322), the large gear (2321) is connected with the die holder (21), and the small gear (2322) is connected with the second driving device (231).
7. The trimming inner blank device for manufacturing the disc insulator according to claim 1, wherein: the positioning device (32) comprises a cutter connecting assembly (321), a rotary table (322) and a servo motor (323), wherein the cutter connecting assembly (321) is rotatably arranged on the rotary table (322), the servo motor (323) is used for driving the cutter connecting assembly (321) to rotate, and the blank cutter (31) is arranged on the cutter connecting assembly (321) in the repairing process.
8. The trimming inner blank device for manufacturing the disc insulator according to claim 7, wherein: the cutter connecting assembly (321) comprises a first connecting rod (3211), a second connecting rod (3212) and an air cylinder (3213), the first connecting rod (3211) and the second connecting rod (3212) are rotatably arranged on the turntable (322), the servo motor (323) is connected with the first connecting rod (3211) and used for driving the first connecting rod (3211) to rotate, the blank trimming cutter (31) is arranged on the second connecting rod (3212), and the air cylinder (3213) is respectively connected with the first connecting rod (3211) and the second connecting rod (3212) and used for driving the first connecting rod (3211) and the second connecting rod (3212) to move in opposite directions or away from each other.
9. The trimming inner blank device for manufacturing the disc insulator according to claim 8, wherein: the air cylinder (3213) comprises a cylinder block rotatably connected to the first connecting rod (3211) and a driving shaft rotatably connected to the second connecting rod (3212).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120102719.1U CN213988446U (en) | 2021-01-14 | 2021-01-14 | A repair interior base device for making disc insulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120102719.1U CN213988446U (en) | 2021-01-14 | 2021-01-14 | A repair interior base device for making disc insulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213988446U true CN213988446U (en) | 2021-08-17 |
Family
ID=77251290
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120102719.1U Active CN213988446U (en) | 2021-01-14 | 2021-01-14 | A repair interior base device for making disc insulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213988446U (en) |
-
2021
- 2021-01-14 CN CN202120102719.1U patent/CN213988446U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109291344B (en) | Full-automatic sealing washer trimmer | |
| CN203460300U (en) | Automatic ceramic blank repairing system | |
| CN112786266A (en) | Inner blank repairing device and inner blank repairing method for manufacturing disc insulator | |
| CN112201418A (en) | Spinning forming equipment for disc-shaped suspension type porcelain insulator | |
| CN210789868U (en) | Base station antenna guide piece assembling machine | |
| CN106826599A (en) | Abrasive band cuts arranging machine automatically | |
| CN213988446U (en) | A repair interior base device for making disc insulator | |
| CN106040897B (en) | A kind of full-automatic multistation decompressor of automobile sealed lid | |
| CN109326397B (en) | High-voltage insulator head kneading forming equipment and control method | |
| CN109016342B (en) | Intelligent production equipment and production method for air conditioner shaft cover | |
| CN106695589A (en) | Automatic molding machine of flower-shape flap wheel | |
| CN217123480U (en) | Pottery bottle embryo bottleneck processing equipment | |
| CN115295261A (en) | Easily-adjusted movable blank frame for ceramic insulator production and use method thereof | |
| CN105798194B (en) | Fire extinguisher tank full automatic forming technology and its equipment | |
| CN115582866A (en) | Multi-station automatic edge trimmer for sealing ring | |
| CN215712586U (en) | Multi-station centrifuge with cover plate | |
| CN210210052U (en) | Abrasive material shakeout device of emery wheel production | |
| CN113478220A (en) | Anode assembly welding wire automatic assembly device | |
| CN210910471U (en) | Novel electroceramic insulator mud blank automatic processing equipment | |
| CN112792248A (en) | Automatic positioning mechanism of tapered roller bearing retainer and control method thereof | |
| CN215712587U (en) | Multi-station high-efficiency centrifuge with cover plate | |
| CN201893934U (en) | Processing machine of microphone sleeve | |
| CN113772928A (en) | Multi-station centrifuge with cover plate | |
| CN213752160U (en) | Spinning forming equipment for disc-shaped suspension type porcelain insulator | |
| CN219853137U (en) | Full-automatic machining system for spring seat |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |