CN106040897B - A kind of full-automatic multistation decompressor of automobile sealed lid - Google Patents
A kind of full-automatic multistation decompressor of automobile sealed lid Download PDFInfo
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- CN106040897B CN106040897B CN201610547608.5A CN201610547608A CN106040897B CN 106040897 B CN106040897 B CN 106040897B CN 201610547608 A CN201610547608 A CN 201610547608A CN 106040897 B CN106040897 B CN 106040897B
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- 238000007789 sealing Methods 0.000 claims abstract description 61
- 238000009434 installation Methods 0.000 claims abstract description 15
- 238000004080 punching Methods 0.000 claims abstract description 12
- 238000006243 chemical reaction Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 18
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 10
- 238000012546 transfer Methods 0.000 abstract description 7
- 230000007246 mechanism Effects 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000012545 processing Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/14—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by turning devices, e.g. turn-tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Press Drives And Press Lines (AREA)
Abstract
本发明提供了一种汽车密封盖的全自动多工位冲压装置,包括三台小型冲压机、支撑箱体、下模固定盘和工位转换盘,下模固定盘具有三个下模安装位和一个卸料通孔,下模固定盘固定支撑箱体上,支撑箱体中间转动连接有转轴,支撑箱体内固定有电机,电机与转轴动力连接,工位转换盘设在下模固定盘上且与转轴上端固定,工位转换盘上开有四个与密封盖外轮廓相同的工位通孔,三台小型冲压机分别对应下模固定盘的三个下模安装位,支撑箱体一侧设有输送带和落料斗,落料斗与输送带之间通过一倾斜设置的滑板连接。本冲压装置一次加工三个密封盖,转盘转动一周就完成密封盖的三个冲压工序,并且实现了自动上料和自动卸料的功能,自动化程度高。
The invention provides a full-automatic multi-station stamping device for an automobile sealing cover, which includes three small stamping machines, a support box, a lower die fixing plate and a station switching plate, and the lower die fixing plate has three lower die mounting positions And a discharge through hole, the fixed plate of the lower mold is fixed on the support box, the middle of the support box is connected with the rotating shaft, the motor is fixed in the support box, the motor is connected with the power of the rotating shaft, the station conversion plate is set on the fixed plate of the lower mold and It is fixed to the upper end of the rotating shaft, and there are four through-holes on the station transfer plate that have the same outer contour as the sealing cover. Three small punching machines correspond to the three lower die installation positions of the lower die fixed plate respectively, and support one side of the box body. A conveyor belt and a drop hopper are provided, and the drop hopper and the conveyor belt are connected by an inclined sliding plate. The punching device processes three sealing caps at a time, and the three stamping processes of the sealing caps are completed after the turntable rotates once, and the functions of automatic loading and unloading are realized, and the degree of automation is high.
Description
技术领域technical field
本发明属于汽车密封盖加工技术领域,涉及一种汽车密封盖的多工位冲压装置。The invention belongs to the technical field of automobile sealing cover processing, and relates to a multi-station stamping device for an automobile sealing cover.
背景技术Background technique
汽车密封盖由圆形铁片制成,一般需要三次冲压才能成型:冲中孔、预成型、整形。在普通的生产车间,是需要三台冲床分三个工序一个个冲压。而且工人在操作时需要伸手将工件放到模具上,存在安全隐患。如申请号为201510297186.6的发明申请,提供了一种多工位模具及加工冲床,包括底座和安装在底座上的转盘机构,还包括机械手组件,机械手组件设在转盘机构的一侧,转盘机构包括转台和均匀分布在转台上且能随转台转动的若干个定位板,工件安装在定位板上,机械手组件包括进给机构和安装在进给机构上的抓取机构,进给机构能推动抓取机构移动,所述抓取机构能抓取定位板上的工件。本冲压薄片料单工装具有占地小、加工效率高、安全性好的优点。Automobile sealing caps are made of circular iron sheets, which generally require three stampings to form: punching holes, preforming, and shaping. In an ordinary production workshop, three punching machines are required to stamp one by one in three processes. Moreover, the worker needs to reach out and put the workpiece on the mold during operation, which has potential safety hazards. For example, the invention application with the application number 201510297186.6 provides a multi-station mold and processing punch, including a base and a turntable mechanism installed on the base, and also includes a manipulator assembly. The manipulator assembly is located on one side of the turntable mechanism. The turntable mechanism includes The turntable and several positioning plates that are evenly distributed on the turntable and can rotate with the turntable. The workpiece is installed on the positioning plate. The manipulator assembly includes a feed mechanism and a grabbing mechanism installed on the feed mechanism. The feed mechanism can push and grab The mechanism moves, and the grabbing mechanism can grab the workpiece on the positioning plate. The stamping thin sheet tooling has the advantages of small footprint, high processing efficiency and good safety.
但是上述多工位加工冲床一次冲程只能加工一个,加工效率低,而且上料卸料都需要同一个机械手,容错率低,耗能高。However, the above-mentioned multi-station processing punch can only process one stroke at a time, the processing efficiency is low, and the same manipulator is required for loading and unloading, the fault tolerance rate is low, and the energy consumption is high.
发明内容Contents of the invention
本发明的目的是针对现有的技术存在上述问题,提出了一种汽车密封盖的全自动多工位冲压装置,全自动上料,可同时完成三次冲压,安全高效。The purpose of the present invention is to solve the above-mentioned problems in the existing technology, and propose a fully automatic multi-station stamping device for the automobile sealing cover, which is fully automatic feeding, and can complete three stampings at the same time, which is safe and efficient.
本发明的目的可通过下列技术方案来实现:一种汽车密封盖的全自动多工位冲压装置,包括三台小型冲压机、支撑箱体、下模固定盘和工位转换盘,其特征在于,下模固定盘具有三个下模安装位和一个卸料通孔,支撑箱体上开有对应的卸料通孔,下模固定盘固定支撑箱体上,支撑箱体中间转动连接有转轴,支撑箱体内固定有电机,电机与转轴动力连接,工位转换盘设在下模固定盘上且与转轴上端固定,所述工位转换盘上开有四个与密封盖外轮廓相同的工位通孔,三台小型冲压机分别对应下模固定盘的三个下模安装位,支撑箱体一侧设有输送带和落料斗,落料斗与输送带之间通过一倾斜设置的滑板连接。The purpose of the present invention can be achieved through the following technical solutions: a fully automatic multi-station stamping device for automobile sealing covers, including three small stamping machines, a supporting box, a lower die fixing plate and a station switching plate, characterized in that , the lower mold fixed plate has three lower mold installation positions and a discharge through hole, and the corresponding discharge through hole is opened on the support box, the lower mold fixed plate is fixed on the support box, and the middle of the support box is connected with a rotating shaft , a motor is fixed in the supporting box, and the motor is connected to the rotating shaft in power. The station switching plate is set on the lower mold fixed plate and fixed to the upper end of the rotating shaft. There are four stations on the station switching plate that are the same as the outer contour of the sealing cover. Through holes, three small punching machines respectively correspond to the three lower mold installation positions of the lower mold fixed plate, and a conveyor belt and a blanking hopper are provided on one side of the support box, and the blanking hopper and the conveyor belt are connected by an inclined slide plate.
三个下模安装位分别装配有三个工序的下模,三台小型冲压机上装有三个工序的上模头。铁片经落料机落料后直接掉落在输送带上,由输送带输送至滑板,再由滑板滑到落料斗中,从落料斗中落入到工位转换盘的工位通孔中,工位转换盘由电机带动转动,带着密封盖一起移动到小型冲压机的工位中,使密封盖位于下模安装位的模具上,小型冲压机完成冲压后,工位转换盘继续转动到下一工位,三次冲压完成后,工位转换盘经过卸料通孔时,冲压好的密封盖自动掉入到支撑箱体内的接料架上。The three lower mold installation positions are respectively equipped with the lower molds of the three processes, and the three small stamping machines are equipped with the upper die heads of the three processes. The iron sheet falls directly on the conveyor belt after being dropped by the blanking machine, and is transported by the conveyor belt to the slide plate, then slides into the discharge hopper by the slide plate, and falls from the discharge hopper into the station through hole of the station conversion plate , the station switching disc is driven by the motor to rotate, and moves to the station of the small punching machine together with the sealing cover, so that the sealing cover is located on the mold at the installation position of the lower die. After the small punching machine completes stamping, the station switching disc continues to rotate At the next station, after the three stampings are completed, when the station conversion plate passes through the discharge through hole, the stamped sealing cover will automatically fall into the receiving rack in the supporting box.
进一步的,所述的工位转换盘的厚度小于密封盖的厚度。密封盖的厚度大于工位转换盘,保证每个工位转换盘只能容纳一个密封盖,如果工位转换盘的厚度过大,则第二个密封盖的下端位于工位通孔中,上端位于落料斗中,在转动时密封盖会卡住。Further, the thickness of the station switching disc is smaller than the thickness of the sealing cover. The thickness of the sealing cover is greater than that of the station switching plate, so that each station switching plate can only accommodate one sealing cover. If the thickness of the station switching plate is too large, the lower end of the second sealing cover is located in the station through hole, and the upper end Located in the drop hopper, the sealing cap snaps when turned.
进一步的,支撑箱体内设有接料架,接料架底部设有滚轮,接料架位于卸料通孔正下方。冲压完成后,工位转换盘上的工位通孔在转至落料斗处前,先经过卸料通孔,那么工位通孔中的密封盖会从卸料通孔处落下,掉入到接料架上,接料架接满后,打开支撑箱体,推出装满密封盖的接料架,换上空的接料架。Further, a material receiving frame is provided in the support box, and rollers are provided at the bottom of the material receiving frame, and the material receiving frame is located directly below the discharge through hole. After the stamping is completed, the station through hole on the station conversion plate passes through the discharge through hole before being transferred to the discharge hopper, then the sealing cover in the station through hole will fall from the discharge through hole and fall into the On the material receiving rack, after the material receiving rack is full, open the support box, push out the material receiving rack full of sealing covers, and replace the empty material receiving rack.
进一步的,四个工位通孔以工位转换盘的中心为圆心周向均布。Further, the four station through holes are evenly distributed in the circumferential direction with the center of the station switching disc as the center.
进一步的,输送带具有起两根支撑作用的立柱,其中一根立柱上具有水平设置的安装杆,落料斗通过安装杆固定。Further, the conveyor belt has two supporting columns, one of which has a horizontally arranged installation rod, and the dropping hopper is fixed by the installation rod.
进一步的,所述下模固定盘上开有供密封盖轻松从下模安装位上滑出的凹槽。凹槽方便在密封盖冲压后,由工位转换盘转动带走密封盖。Further, the fixed plate of the lower mold is provided with a groove for the sealing cover to easily slide out from the mounting position of the lower mold. The groove is convenient for the sealing cover to be taken away by the rotation of the station switching disc after the sealing cover is stamped.
进一步的,所述落料斗的落料口直径大于密封盖的直径2mm~5mm。Further, the diameter of the discharge opening of the discharge hopper is 2mm-5mm larger than the diameter of the sealing cover.
进一步的,所述落料斗与工位转换盘的上端面间距为密封盖厚度的一半。由于工位转换盘做的工位通孔只能容纳一个密封盖,所以当工位转换盘转动后,处于落料口处的密封盖依旧保持不动,密封盖与工位转换盘表面摩擦滑动,直到下一个工位通孔转到落料口下方时,密封盖才会落下。Further, the distance between the upper end surface of the falling hopper and the station transfer plate is half of the thickness of the sealing cover. Since the station through hole made by the station transfer disc can only accommodate one sealing cover, so when the station transfer disc rotates, the sealing cover at the blanking port remains still, and the sealing cover and the surface of the station transfer disc frictionally slide , until the through hole of the next station turns to the bottom of the discharge port, the sealing cover will not fall.
与现有技术相比,本汽车密封盖的全自动多工位冲压装置一次加工三个密封盖,转盘转动一周就完成密封盖的三个冲压工序,并且实现了自动上料和自动卸料的功能,自动化程度高,通过试验可以调节输送带的速度,达到不用工人操作的效果。Compared with the existing technology, the automatic multi-station stamping device of the automobile sealing cover can process three sealing covers at a time, and the three stamping processes of the sealing cover can be completed after the turntable rotates once, and the functions of automatic loading and unloading are realized. Function, high degree of automation, the speed of the conveyor belt can be adjusted through the test, to achieve the effect of no manual operation.
附图说明Description of drawings
图1是本汽车密封盖的全自动多工位冲压装置的侧视结构图。Fig. 1 is a side view structural diagram of the fully automatic multi-station stamping device of the automobile sealing cover.
图2是小型冲压机和工位转换盘的位置关系示意图。Fig. 2 is a schematic diagram of the positional relationship between the small punching machine and the station switching disc.
图3是工位转换盘的结构示意图。Fig. 3 is a structural schematic diagram of a station switching disk.
图4是下模固定盘的结构示意图。Fig. 4 is a structural schematic diagram of the lower die fixing plate.
图中,1、小型冲压机;2、支撑箱体;3、密封盖;4、下模固定盘;5、工位转换盘;6、电机;7、卸料通孔;8、转轴;9、工位通孔;10、输送带;11、落料斗;12、滑板;13、接料架;14、滚轮;15、立柱;16、安装杆;17、凹槽;18、下模安装位。In the figure, 1. Small punching machine; 2. Supporting box; 3. Sealing cover; 4. Lower mold fixing plate; 5. Station switching plate; 6. Motor; 7. Discharging through hole; 1. Station through hole; 10. Conveyor belt; 11. Blanking hopper; 12. Slider; 13. Material receiving frame; 14. Roller; 15. Column; 16. Installation rod; 17. Groove; 18. Lower mold installation .
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
如图1、图2、图3、图4所示,本汽车密封盖3的全自动多工位冲压装置包括三台小型冲压机1、支撑箱体2、下模固定盘4和工位转换盘5。As shown in Fig. 1, Fig. 2, Fig. 3, and Fig. 4, the fully automatic multi-station stamping device of the automobile sealing cover 3 includes three small stamping machines 1, a support box 2, a lower die fixing plate 4 and a station conversion Disk 5.
下模固定盘4具有三个下模安装位18和一个卸料通孔7,支撑箱体2上开有对应的卸料通孔7,下模固定盘4固定支撑箱体2上。三台小型冲压机1分别对应下模固定盘4的三个下模安装位18。下模固定盘4上开有供密封盖3轻松从下模安装位18上滑出的凹槽17。凹槽17方便在密封盖3冲压后,由工位转换盘5转动带走密封盖3。The lower mold fixed plate 4 has three lower mold mounting positions 18 and a discharge through hole 7, and the supporting box body 2 has a corresponding discharge through hole 7, and the lower mold fixed plate 4 is fixed on the support box body 2. The three small punching machines 1 correspond to the three lower die mounting positions 18 of the lower die fixing plate 4 respectively. The lower mold fixed disk 4 is provided with a groove 17 for the sealing cover 3 to slide out from the lower mold mounting position 18 easily. Groove 17 is convenient after sealing cover 3 stamping, is taken away sealing cover 3 by the rotation of station switching disk 5.
支撑箱体2中间转动连接有转轴8,支撑箱体2内固定有电机6,电机6与转轴8动力连接,工位转换盘5设在下模固定盘4上且与转轴8上端固定,工位转换盘5上开有四个与密封盖3外轮廓相同的工位通孔9,四个工位通孔9以工位转换盘5的中心为圆心周向均布。The middle of the supporting box 2 is rotatably connected with a rotating shaft 8, and a motor 6 is fixed inside the supporting box 2, and the motor 6 is connected to the rotating shaft 8 in power. Four station through-holes 9 identical to the outer contour of the sealing cover 3 are provided on the transfer disc 5, and the four station through-holes 9 are uniformly distributed around the center of the station transfer disc 5 as the center of the circle.
工位转换盘5的厚度小于密封盖3的厚度。密封盖3的厚度大于工位转换盘5,保证每个工位转换盘5只能容纳一个密封盖3,如果工位转换盘5的厚度过大,则第二个密封盖3的下端位于工位通孔9中,上端位于落料斗11中,在转动时密封盖3会卡住。The thickness of the station switching disc 5 is smaller than that of the sealing cover 3 . The thickness of the sealing cover 3 is greater than the station switching disc 5, ensuring that each station switching disc 5 can only accommodate one sealing cover 3, if the thickness of the station switching disc 5 is too large, the lower end of the second sealing cover 3 is located at the working position. In the through hole 9, the upper end is located in the falling hopper 11, and the sealing cover 3 can be blocked when rotating.
支撑箱体2一侧设有输送带10和落料斗11,落料斗11与输送带10之间通过一倾斜设置的滑板12连接。输送带10具有起两根支撑作用的立柱15,其中一根立柱15上具有水平设置的安装杆16,落料斗11通过安装杆16固定。进一步的,所述落料斗11的落料口直径大于密封盖3的直径2mm~5mm。落料斗11与工位转换盘5的上端面间距为密封盖3厚度的一半。由于工位转换盘5做的工位通孔9只能容纳一个密封盖3,所以当工位转换盘5转动后,处于落料口处的密封盖3依旧保持不动,密封盖3与工位转换盘5表面摩擦滑动,直到下一个工位通孔9转到落料口下方时,密封盖3才会落下。One side of the supporting box 2 is provided with a conveyor belt 10 and a drop hopper 11, and the drop hopper 11 and the conveyor belt 10 are connected by an inclined slide plate 12. The conveyor belt 10 has two supporting columns 15, one of which has a horizontally arranged mounting rod 16, and the blanking hopper 11 is fixed by the mounting rod 16. Further, the diameter of the discharge opening of the discharge hopper 11 is 2 mm to 5 mm larger than the diameter of the sealing cover 3 . The distance between the upper end surface of the blanking hopper 11 and the station switching disk 5 is half of the thickness of the sealing cover 3 . Because the station through hole 9 that the station switching disc 5 does can only accommodate a sealing cover 3, so after the station switching disc 5 rotates, the sealing cover 3 that is in the blanking port remains still, and the sealing cover 3 and the working The surface friction of the position conversion disc 5 slides until the next station through hole 9 turns to the bottom of the blanking port, and the sealing cover 3 will not fall.
支撑箱体2内设有接料架13,接料架13底部设有滚轮14,接料架13位于卸料通孔7正下方。冲压完成后,工位转换盘5上的工位通孔9在转至落料斗11处前,先经过卸料通孔7,那么工位通孔9中的密封盖3会从卸料通孔7处落下,掉入到接料架13上,接料架13接满后,打开支撑箱体2,推出装满密封盖3的接料架13,换上空的接料架13。The support box body 2 is provided with a material receiving frame 13, and the bottom of the material receiving frame 13 is provided with a roller 14, and the material receiving frame 13 is located directly below the discharge through hole 7. After the stamping is completed, the station through hole 9 on the station switching disc 5 passes through the discharge through hole 7 before being transferred to the drop hopper 11, and then the sealing cover 3 in the station through hole 9 will pass through the discharge through hole. Fall at 7 places, fall on the material receiving rack 13, after material receiving rack 13 is connected full, open support casing 2, release the material receiving rack 13 that is filled with sealing cover 3, change empty material receiving rack 13.
三个下模安装位18分别装配有三个工序的下模,三台小型冲压机1上装有三个工序的上模头。铁片经落料机落料后直接掉落在输送带10上,由输送带10输送至滑板12,再由滑板12滑到落料斗11中,从落料斗11中落入到工位转换盘5的工位通孔9中,工位转换盘5由电机6带动转动,带着密封盖3一起移动到小型冲压机1的工位中,使密封盖3位于下模安装位18的模具上,小型冲压机1完成冲压后,工位转换盘5继续转动到下一工位,三次冲压完成后,工位转换盘5经过卸料通孔7时,冲压好的密封盖3自动掉入到支撑箱体2内的接料架13上。Three lower die mounting positions 18 are respectively equipped with lower dies of three processes, and three small stamping machines 1 are equipped with upper die heads of three processes. The iron sheet falls directly on the conveyor belt 10 after being blanked by the blanking machine, and is transported by the conveyor belt 10 to the slide plate 12, then slides from the slide plate 12 to the discharge hopper 11, and falls from the discharge hopper 11 to the station conversion plate In the station through hole 9 of 5, the station switching disc 5 is driven to rotate by the motor 6, and moves to the station of the small punching machine 1 together with the sealing cover 3, so that the sealing cover 3 is located on the mold of the lower mold installation position 18 , after the small stamping machine 1 completes stamping, the station switching disc 5 continues to rotate to the next station. After the three stampings are completed, when the station switching disc 5 passes through the discharge through hole 7, the stamped sealing cover 3 automatically falls into the On the receiving frame 13 in the supporting box body 2.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
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