CN213974652U - Full-automatic SPC floor baling press - Google Patents
Full-automatic SPC floor baling press Download PDFInfo
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- CN213974652U CN213974652U CN202022618822.XU CN202022618822U CN213974652U CN 213974652 U CN213974652 U CN 213974652U CN 202022618822 U CN202022618822 U CN 202022618822U CN 213974652 U CN213974652 U CN 213974652U
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Abstract
The utility model belongs to the technical field of floor processing equipment, in particular to a full-automatic SPC floor packing machine, which comprises a first conveyor, a second conveyor and a lifting mechanism, wherein the first conveyor is arranged above the second conveyor, the lifting mechanism is arranged at the end along the conveying direction of the first conveyor, the lifting mechanism comprises a top plate, a driving motor, a guide rod, a left slider, a right slider, a vertical baffle and a distance meter, the top plate is fixed above the first conveyor through a fixed support, the driving motor is fixedly arranged on the fixed support at the right side of the top plate, an output shaft of the driving motor is connected with a bidirectional lead screw, a left slider is penetrated through the left half section of the bidirectional lead screw, a right slider is penetrated through the right half section of the bidirectional lead screw, the bottoms of the left slider and the right slider are respectively fixed with a synchronous hydraulic cylinder, a horizontal baffle is arranged below the synchronous hydraulic cylinder, the vertical baffle is, a processing box body is arranged above the second conveyor. The device can effectively improve the packing efficiency of the floor.
Description
Technical Field
The utility model belongs to the technical field of the floor processing equipment, specifically relate to a full-automatic SPC floor baling press.
Background
The SPC floor is produced by taking polyvinyl chloride and copolymer resin thereof as main raw materials, adding filler, stone powder and the like, and performing a coating process or a calendaring, extruding or extruding process, is natural and environment-friendly, and does not contain harmful substances such as formaldehyde, benzene, lead and the like. SPC flooring is a new type of light floor finishing material, also called "light flooring material", which is very popular today and is widely used in factories, hospitals, schools, office buildings, etc. However, the existing floor needs to be manually stored and boxed for packaging after production, which wastes time and labor and is low in efficiency.
Therefore, a full-automatic SPC floor packer is designed to solve the problems.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problems in the prior art, the utility model provides a full-automatic SPC floor baling press, which comprises a first conveyor, a second conveyor and a lifting mechanism, wherein the first conveyor is arranged above the second conveyor and is used for conveying SPC floors, the lifting mechanism is arranged at the end along the conveying direction of the first conveyor, the lifting mechanism comprises a top plate, a driving motor, a guide rod, a left slider, a right slider, a vertical baffle and a distance meter, the top plate is fixed above the first conveyor through a fixed support, a photoelectric sensor and a counter are arranged at the position of the lower surface of the top plate just facing the first conveyor, the photoelectric sensor and the counter are electrically connected, the driving motor is fixedly arranged at the top position of the fixed support at the right side of the top plate, an output shaft of the driving motor is connected with a bidirectional screw rod, the other end of the bidirectional screw rod is rotatably connected to a fixed support on the left side of the top plate through a bearing seat, the left half section of the bidirectional screw rod is provided with left-handed threads, the right half section of the bidirectional screw rod is provided with right-handed threads, the left half section of the bidirectional screw rod penetrates through a left sliding block and the right half section of the bidirectional screw rod penetrates through a right sliding block, the guide rod penetrates through the left sliding block and the right sliding block, the guide rod and the bidirectional screw rod are arranged in parallel, two ends of the guide rod are fixed on the fixed supports on the left side and the right side of the top plate, the left sliding block and the right sliding block are respectively connected to the bidirectional screw rod in a sliding manner through nut pairs matched with the threads of the bidirectional screw rod, the left sliding block and the right sliding block are both connected to the lower surface of the top plate in a sliding manner through sliding rails, synchronous hydraulic cylinders are respectively fixed at the bottoms of the left sliding block and the right sliding block, a horizontal baffle is respectively arranged below the two synchronous hydraulic cylinders, and is fixedly connected to a piston rod of the synchronous hydraulic cylinders through a connecting piece, the two horizontal baffles are oppositely arranged and combined together to form a floor placement frame, the top ends of the vertical baffles are fixed on the lower surface of the top plate, the horizontal baffles are connected to the front side surface of the vertical baffles in a sliding mode, the distance measuring instrument is installed on the position, right opposite to the horizontal baffle below the distance measuring instrument, of the lower surface of the top plate, a carton is placed on the second conveyor, and a processing box body is arranged above the second conveyor.
Preferably, the carton includes two long side boards and two short side boards, and the cavity that long side board and short side board enclose is used for accommodating the SPC floor, the top of long side board is connected with long roof, and the top of short side board is connected with short roof.
Preferably, the processing box is provided with import and export in the direction of transport along the second conveyer, be equipped with folding mechanism in the processing box, folding mechanism includes two first cylinders and two second cylinders, first cylinder and second cylinder are fixed respectively on the inner wall of four directions of processing box through cylinder support, the long push pedal corresponding with the long roof of carton is installed to the piston rod end of first cylinder, and the short push pedal corresponding with the short roof of carton is installed to the piston rod end of second cylinder, the length phase-match of the length of long push pedal and the length phase-match of the long roof of carton, and the width phase-match of the width of short push pedal and the width phase-match of the short roof of carton.
Preferably, when the piston rod of the first cylinder extends to the maximum working position, the long push plate can fold the long top plate of the carton in place, and when the piston rod of the second cylinder extends to the maximum working position, the short push plate can fold the short top plate of the carton in place.
Preferably, the photoelectric sensor is E3Z-D612M, and is matched with a counter to count the SPC floor.
Preferably, the distance measuring instrument adopts an LM-HT2 laser distance measuring instrument and is used for detecting the distance from the uppermost SPC floor on the horizontal baffle plate to the top plate.
Preferably, the position of the horizontal baffle corresponds to the cavity position of the carton below the horizontal baffle, so that the SPC floor can be conveniently loaded into the carton.
Preferably, the upper surface of the two horizontal barriers when brought together matches the bottom surface of the SPC floor.
Preferably, the guide rod is provided with a limiting block for limiting the left sliding block and the right sliding block.
The utility model discloses still including enabling the other subassemblies of a full-automatic SPC floor baling press normal use, be the conventional technological means in this field. In addition, the device or the component which is not limited in the utility model adopts the conventional technical means in the field.
The working principle of the utility model is that the first conveyor is started, the SPC floor is conveyed to the horizontal baffle, the photoelectric sensor and the counter count the passing SPC floor, when the distance detected by the distance meter is less than the set value, the synchronous hydraulic oil cylinder stretches the piston rod, the horizontal baffle moves downwards, and the synchronous hydraulic oil cylinder stops until the distance detected by the distance meter meets the set value; when the counting of the counter reaches a set value, the driving motor rotates forwards to drive the bidirectional screw rod to rotate, the left sliding block slides leftwards, the right sliding block slides rightwards, the horizontal baffle is opened to place the SPC floor into a paper box below the SPC floor, after the placement is completed, the driving motor rotates reversely, the left sliding block slides rightwards, the right sliding block slides leftwards, and the horizontal baffles are combined together; then start the second conveyer, transport the carton that has adorned the SPC floor in the processing box, the second cylinder starts earlier, and tensile piston rod promotes short push pedal and folds the short roof of carton and put in place, and the second cylinder contracts the piston rod afterwards to start first cylinder, tensile piston rod promotes long push pedal and folds the long roof of carton and put in place, and the SPC floor that later pack sends out the processing box through the second conveyer, carries out artificial accomodating at last and places.
The utility model has the advantages that the device has reasonable structural design and convenient operation, and through the design of the lifting mechanism, the SPC floor can be conveniently and quickly packed, thereby greatly saving labor force; through folding mechanism's design, can fold the carton fast and target in place, improve packing efficiency.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of the lifting mechanism of the present invention.
Fig. 3 is a schematic structural diagram of the folding mechanism of the present invention.
In the figure: 1. the automatic control device comprises a first conveyor, a second conveyor, a SPC floor, a top plate, a driving motor, a guide rod, a left sliding block, a right sliding block, a vertical baffle, a distance measuring instrument, a fixing support, a photoelectric sensor, a bidirectional screw rod, a synchronous hydraulic oil cylinder, a horizontal baffle, a connecting piece, a paper box, a processing box body, a long side plate, a short side plate, a long top plate, a short top plate, a first air cylinder, a second air cylinder, a long push plate, a short push plate and a limiting block, wherein the first conveyor, the second conveyor, the SPC floor, the top plate, the driving motor, the guide rod, the left sliding block, the right sliding block, the vertical baffle, the distance measuring instrument, the fixing support, the photoelectric sensor, the bidirectional screw rod, the synchronous hydraulic oil cylinder, the horizontal baffle, the connecting piece, the paper box, the processing box body, the long side plate, the short side plate, the long side plate, the short top plate, the long push plate, the short top plate, the second air cylinder, the third air cylinder, the fourth air.
Detailed Description
The present invention will be described more clearly with reference to the accompanying drawings and specific embodiments in the embodiments of the present invention, and the description herein is only for explaining the present invention, but not for limiting the present invention. Based on the embodiments of the present invention, any modifications, equivalent replacements, improvements, etc. made by other embodiments obtained by those skilled in the art without creative efforts should be included in the protection scope of the present invention.
Examples
As shown in fig. 1 to 3, the utility model provides a full-automatic SPC floor baling press, including first conveyer 1, second conveyer 2 and hoist mechanism, first conveyer 1 sets up in the top of second conveyer 2, and first conveyer 1 is used for transporting SPC floor 3, hoist mechanism sets up the end along first conveyer 1 direction of transportation, hoist mechanism includes roof 4, driving motor 5, guide bar 6, left slider 7, right slider 8, vertical baffle 9 and distancer 10, roof 4 is fixed in the top of first conveyer 1 through fixed bolster 11, the lower surface of roof 4 just installs photoelectric sensor 12 and counter to the position of first conveyer 1, and photoelectric sensor 12 and counter electricity are connected, driving motor 5 fixed mounting is in the top position of fixed bolster 11 on the right side of roof 4, the output shaft of the driving motor 5 is connected with a bidirectional screw rod 13, the other end of the bidirectional screw rod 13 is rotatably connected to a fixed support 11 at the left side of the top plate 4 through a bearing seat, the left half section of the bidirectional screw rod 13 is a left-handed thread, the right half section of the bidirectional screw rod 13 is a right-handed thread, the left half section of the bidirectional screw rod 13 penetrates through a left slide block 7, the right half section of the bidirectional screw rod 13 penetrates through a right slide block 8, the guide rod 6 penetrates through the left slide block 7 and the right slide block 8, the guide rod 6 and the bidirectional screw rod 13 are arranged in parallel, two ends of the guide rod 6 are fixed on the fixed supports 11 at the left side and the right side of the top plate 4, the left slide block 7 and the right slide block 8 are respectively connected to the bidirectional screw rod 13 through nut pairs matched with the threads of the bidirectional screw rod 13 in a sliding manner, the left slide block 7 and the right slide block 8 are both connected to the lower surface of the top plate 4 through sliding rails in a sliding manner, and the bottoms of the left slide block 7 and the right slide block 8 are respectively fixed with synchronous hydraulic cylinders 14, the two synchronous hydraulic oil cylinders 14 are respectively provided with a horizontal baffle 15 below, the horizontal baffle 15 is fixedly connected with a piston rod of the synchronous hydraulic oil cylinder 14 through a connecting piece 16, the two horizontal baffles 15 are oppositely arranged and combined together to form a floor rest stand, the top end of the vertical baffle 9 is fixed on the lower surface of the top plate 4, the horizontal baffle 15 is connected to the front side surface of the vertical baffle 9 in a sliding manner, the distance meter 10 is installed on the position, right opposite to the horizontal baffle 15 below the top plate 4, of the lower surface of the top plate 4, a paper box 17 is placed on the second conveyor 2, and a processing box 18 is arranged above the second conveyor 2. The carton 17 comprises two long side plates 19 and two short side plates 20, a cavity surrounded by the long side plates 19 and the short side plates 20 is used for accommodating the SPC floor 3, a long top plate 21 is connected to the top of the long side plates 19, and a short top plate 22 is connected to the top of the short side plates 20. The processing box body 18 is provided with an inlet and an outlet along the conveying direction of the second conveyor 2, a folding mechanism is arranged in the processing box body 18 and comprises two first air cylinders 23 and two second air cylinders 24, the first air cylinders 23 and the second air cylinders 24 are respectively fixed on the inner walls of the processing box body 18 in four directions through air cylinder supports, long push plates 25 corresponding to the long top plates 21 of the cartons 17 are installed at the tail ends of piston rods of the first air cylinders 23, short push plates 26 corresponding to the short top plates 22 of the cartons 17 are installed at the tail ends of piston rods of the second air cylinders 24, the length of the long push plates 25 is matched with the length of the long top plates 21 of the cartons 17, and the width of the short push plates 26 is matched with the width of the short top plates 22 of the cartons 17. When the piston rod of the first cylinder 23 is extended to the maximum power position, the long push plate 25 can fold the long top plate 21 of the carton 17 in place, and when the piston rod of the second cylinder 24 is extended to the maximum power position, the short push plate 26 can fold the short top plate 22 of the carton 17 in place. The model number of the photoelectric sensor 12 is E3Z-D612M, and the photoelectric sensor is matched with a counter to count the SPC floor 3. The distance measuring instrument 10 adopts an LM-HT2 laser distance measuring instrument and is used for detecting the distance from the uppermost SPC floor 3 to the top plate 4 on the horizontal baffle plate 15. The position of the horizontal baffle 15 corresponds to the cavity position of the carton 17 below the horizontal baffle, so that the SPC floor 3 can be conveniently loaded into the carton 17. The upper surface of the two horizontal barriers 15 when they are combined matches the bottom surface of the SPC floor 3. And a limiting block 27 is arranged on the guide rod 6 and used for limiting the left sliding block 7 and the right sliding block 8.
The working principle of the utility model is that the first conveyor 1 is started, the SPC floor 3 is conveyed to the horizontal baffle 15, the photoelectric sensor 12 and the counter count the passing SPC floor 3, when the distance detected by the distance meter 10 is less than the set value, the synchronous hydraulic oil cylinder 14 stretches the piston rod, the horizontal baffle 15 moves downwards, and the synchronous hydraulic oil cylinder 14 stops after the distance detected by the distance meter 10 meets the set value; when the counting number of the counter reaches a set value, the driving motor 5 rotates forwards to drive the bidirectional screw rod 13 to rotate, the left sliding block 7 slides leftwards, the right sliding block 8 slides rightwards, the horizontal baffle 15 is opened to place the SPC floor 3 into the paper box 17 below the SPC floor, after the placement is finished, the driving motor 5 rotates reversely, the left sliding block 7 slides rightwards, the right sliding block 8 slides leftwards, and the horizontal baffles 15 are combined together; then the second conveyor 2 is started, the carton 17 loaded with the SPC floor 3 is conveyed into the processing box 18, the second air cylinder 24 is started first, the stretching piston rod pushes the short push plate 26 and folds the short top plate 22 of the carton 17 in place, then the second air cylinder 24 contracts the piston rod and starts the first air cylinder 23, the stretching piston rod pushes the long push plate 25 and folds the long top plate 21 of the carton 17 in place, then the packed SPC floor 3 is sent out of the processing box 18 through the second conveyor 2, and finally manual storage and placement are carried out.
The foregoing description of the embodiments of the invention has been presented for purposes of illustration and not limitation, and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the illustrated embodiments.
Claims (9)
1. The utility model provides a full-automatic SPC floor baling press, includes first conveyer, second conveyer and hoist mechanism, its characterized in that: the first conveyor is arranged above the second conveyor and is used for conveying SPC floors, the lifting mechanism is arranged at the tail end of the conveying direction of the first conveyor and comprises a top plate, a driving motor, a guide rod, a left sliding block, a right sliding block, a vertical baffle and a distance meter, the top plate is fixed above the first conveyor through a fixing support, a photoelectric sensor and a counter are installed on the lower surface of the top plate just opposite to the first conveyor, the photoelectric sensor and the counter are electrically connected, the driving motor is fixedly installed at the top position of the fixing support on the right side of the top plate, an output shaft of the driving motor is connected with a bidirectional screw rod, the other end of the bidirectional screw rod is rotatably connected onto the fixing support on the left side of the top plate through a bearing seat, the left half section of the bidirectional screw rod is a left-handed thread, and the right half section of the bidirectional screw rod is a, the left half section of the bidirectional screw rod penetrates through the left sliding block, the right half section of the bidirectional screw rod penetrates through the right sliding block, the guide rod penetrates through the left sliding block and the right sliding block, the guide rod and the bidirectional screw rod are arranged in parallel, two ends of the guide rod are fixed on fixing supports on the left side and the right side of the top plate, the left sliding block and the right sliding block are respectively connected on the bidirectional screw rod in a sliding mode through nut pairs matched with threads of the bidirectional screw rod, the left sliding block and the right sliding block are respectively connected on the lower surface of the top plate in a sliding mode through sliding rails, synchronous hydraulic cylinders are respectively fixed at the bottoms of the left sliding block and the right sliding block, a horizontal baffle is respectively arranged below the two synchronous hydraulic cylinders, the horizontal baffles are fixedly connected with piston rods of the synchronous hydraulic cylinders through connecting pieces, the two horizontal baffles are oppositely arranged and form a floor placement frame when combined together, and the top ends of the vertical baffles are fixed on the lower surface of the top plate, and the horizontal baffle sliding connection is in the leading flank of vertical baffle, the distancer is installed in the lower surface of roof just to the position of its below horizontal baffle, the carton has been placed on the second conveyer, the top of second conveyer is provided with the processing box.
2. The full-automatic SPC floor baler of claim 1, wherein: the carton includes two long curb plates and two short curb plates, and the cavity that long curb plate and short curb plate enclose is used for accommodating the SPC floor, the top of long curb plate is connected with long roof, and the top of short curb plate is connected with short roof.
3. The full-automatic SPC floor baler of claim 1, wherein: the processing box is provided with import and export in the direction of transport along the second conveyer, be equipped with folding mechanism in the processing box, folding mechanism includes two first cylinders and two second cylinders, first cylinder and second cylinder are fixed respectively on the inner wall of four directions of processing box through cylinder support, the long push pedal corresponding with the long roof of carton is installed to the piston rod end of first cylinder, and the piston rod end of second cylinder installs the short push pedal corresponding with the short roof of carton, the length of long push pedal and the length phase-match of the long roof of carton, and the width phase-match of the width of short push pedal and the width phase-match of the short roof of carton.
4. The full-automatic SPC floor baler of claim 3, wherein: when the piston rod of the first cylinder extends to the maximum power position, the long push plate can fold the long top plate of the carton in place, and when the piston rod of the second cylinder extends to the maximum power position, the short push plate can fold the short top plate of the carton in place.
5. The full-automatic SPC floor baler of claim 1, wherein: the model of the photoelectric sensor is E3Z-D612M.
6. The full-automatic SPC floor baler of claim 1, wherein: the distance measuring instrument adopts an LM-HT2 laser distance measuring instrument.
7. The full-automatic SPC floor baler of claim 1, wherein: the position of the horizontal baffle corresponds to the position of the cavity of the carton below the horizontal baffle.
8. The full-automatic SPC floor baler of claim 1, wherein: the upper surface of the two horizontal baffles when combined together matches the bottom surface of the SPC floor.
9. The full-automatic SPC floor baler of claim 1, wherein: and the guide rod is provided with a limiting block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022618822.XU CN213974652U (en) | 2020-11-12 | 2020-11-12 | Full-automatic SPC floor baling press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022618822.XU CN213974652U (en) | 2020-11-12 | 2020-11-12 | Full-automatic SPC floor baling press |
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| Publication Number | Publication Date |
|---|---|
| CN213974652U true CN213974652U (en) | 2021-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022618822.XU Active CN213974652U (en) | 2020-11-12 | 2020-11-12 | Full-automatic SPC floor baling press |
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| CN (1) | CN213974652U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114802919A (en) * | 2022-06-24 | 2022-07-29 | 江苏梵品新材料有限公司 | Environment-friendly plate packaging system |
-
2020
- 2020-11-12 CN CN202022618822.XU patent/CN213974652U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114802919A (en) * | 2022-06-24 | 2022-07-29 | 江苏梵品新材料有限公司 | Environment-friendly plate packaging system |
| CN114802919B (en) * | 2022-06-24 | 2022-11-15 | 江苏梵品新材料有限公司 | Environment-friendly plate packaging system |
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