CN213972724U - A dewatering device for elastomeric material production - Google Patents
A dewatering device for elastomeric material production Download PDFInfo
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- CN213972724U CN213972724U CN202022006026.0U CN202022006026U CN213972724U CN 213972724 U CN213972724 U CN 213972724U CN 202022006026 U CN202022006026 U CN 202022006026U CN 213972724 U CN213972724 U CN 213972724U
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- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 239000013536 elastomeric material Substances 0.000 title claims description 10
- 239000000463 material Substances 0.000 claims abstract description 55
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 238000001125 extrusion Methods 0.000 claims abstract description 18
- 230000000903 blocking effect Effects 0.000 claims description 15
- 229920001971 elastomer Polymers 0.000 abstract description 17
- 239000000806 elastomer Substances 0.000 abstract description 13
- 230000018044 dehydration Effects 0.000 abstract description 11
- 238000006297 dehydration reaction Methods 0.000 abstract description 11
- 239000007788 liquid Substances 0.000 description 4
- 239000005060 rubber Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a dehydration device for producing elastomer materials, which comprises a base, an extrusion mechanism, a material feeding and receiving mechanism and an auxiliary mechanism; the extrusion mechanism and the material feeding and receiving mechanism are positioned above the base, the extrusion mechanism is positioned in the material feeding and receiving mechanism, and the auxiliary mechanism is positioned above the extrusion mechanism; the extrusion mechanism comprises a motor, a first gear, a second gear, a material cylinder, a screw rod and a filter screen, wherein the motor is positioned above the base, the output end of the motor is arranged on the first gear, the screw rod is arranged in the material cylinder, and the filter screen is arranged below the screw rod. Has the advantages that: thereby use the air pump to blow and can blow away the moisture in the feed cylinder fast and guaranteed the dry degree of the ejection of compact, and accelerated the speed that the water flows out the feed cylinder in the feed cylinder equally, improved water outlet rate, the setting of cylinder and putty stopper can be fine control ejection of compact speed to control dehydration rate.
Description
Technical Field
The utility model relates to an elastic material production field especially relates to a dewatering device for elastomeric material production.
Background
Elastomers refer to thermoplastic elastomers and various special saturated rubbers which cannot be vulcanized with sulfur. "elastomer" extends more generally to polymers having elastic properties, which are defined above for elasticity: the material is stressed to deform greatly and then the material recovers to approximate the original shape and size after the external force is removed. Elastomers are defined simply as polymers having elastic properties. We can see the difference between the two terms rubber and elastomer according to the above definition. First, both terms are intended to be highly elastic, but rubber is more narrow and can be crosslinked to be insoluble. A material in a swollen state. Thus, in the strict sense of rubber and elastomeric materials, elastomers are the term used to encompass rubber.
Performing screw extrusion dehydration: after the material to be dehydrated enters the screw extruder through the feed hopper, the material liquid is compressed in volume under the action of the taper screw shaft and the reducing screw, so that the water in the material liquid is quickly separated out through the porous filter cylinder, the water content of the solid is gradually reduced under the action of continuous compression to become the dehydrating material required by people, and finally the dehydrating material is discharged out of the extruder under the conveying action of the screw.
The conventional screw extrusion dehydration can be performed, but the barrel contains a large amount of water vapor, the dehydration effect is not ideal, the water vapor is easily blocked by using vacuum to suck away the water vapor, and the book discharging rate is reduced.
SUMMERY OF THE UTILITY MODEL
The object of the present invention is to provide a dewatering device for the production of elastomeric materials in order to solve the above problems.
The utility model discloses a following technical scheme realizes above-mentioned purpose:
a dehydration device for producing an elastomer material comprises a base, an extrusion mechanism, a material feeding and receiving mechanism and an auxiliary mechanism; the extruding mechanism and the material feeding and receiving mechanism are positioned above the base, the extruding mechanism is positioned in the material feeding and receiving mechanism, and the auxiliary mechanism is positioned above the extruding mechanism; the extruding mechanism comprises a motor, a first gear, a second gear, a charging barrel, a screw and a filter screen, wherein the motor is positioned above the base, the output end of the motor is arranged on the first gear, the second gear is arranged on the front side of the first gear, the charging barrel is arranged on one side, away from the motor, of the second gear, the screw is arranged in the charging barrel, and the filter screen is arranged below the screw; the feeding and receiving mechanism comprises a feeding hopper, a blocking plug, an air cylinder, a water receiving groove and a material receiving groove, the feeding hopper is positioned above the charging barrel, the blocking plug is positioned in the charging barrel, the air cylinder is arranged on one side, away from the screw rod, of the blocking plug, the water receiving groove is arranged on the lower side of the filter screen, and the material receiving groove is arranged on the lower sides of the blocking plug and the air cylinder; the auxiliary mechanism comprises an air pump and an air path pipeline, the air path pipeline is located above the charging barrel, and the air pump is located above the air path pipeline.
In the structure, the elastomer material to be dehydrated is put into the feed hopper, the feed cylinder is opened, the motor and the air pump are started, the motor drives the first gear, the first gear drives the second gear, the second gear drives the screw to rotate, the liquid generates volume compression, the water passes through the filter screen and is filtered out and enters the water receiving tank, the air pump blows air to enter the feed cylinder through the air channel pipeline, the water vapor in the feed cylinder is blown out through the filter screen, the air cylinder is adjusted according to the processing requirement to control the position of the material blocking plug, so that the discharging speed is controlled, and the dehydrated elastomer material is discharged out of the feed cylinder under the conveying action of a spiral and falls into the water receiving tank.
In order to further improve the dehydration efficiency, the motor is connected with the base through bolts, the first gear is connected with the motor in a key mode, the second gear is meshed with the first gear, and two gears are arranged to reduce the relative rotating speed of the screw rods.
In order to further improve dehydration efficiency, the screw key-type connect in the second gear, the feed cylinder weld in the base, the filter screen weld in the feed cylinder, the welding improves mechanism stability.
In order to further improve dehydration efficiency, the feeder hopper weld in the feed cylinder, the putty stopper weld in the cylinder, cylinder bolted connection in the base, the water receiving tank inlay in the base, the material receiving tank inlay in the base sets up like this that device ejection of compact speed is controllable.
In order to further improve the dehydration efficiency, the gas circuit pipeline is welded on the charging barrel, the air pump is welded on the gas circuit pipeline, a large amount of water vapor in the charging barrel can be blown away, and the water outlet efficiency can be improved.
Has the advantages that: thereby use the air pump to blow and can blow away the moisture in the feed cylinder fast and guaranteed the dry degree of the ejection of compact, and accelerated the speed that the water flows out the feed cylinder in the feed cylinder equally, improved water outlet rate, the setting of cylinder and putty stopper can be fine control ejection of compact speed to control dehydration rate.
Drawings
FIG. 1 is a schematic view of a dewatering device for the production of elastomeric materials according to the present invention;
FIG. 2 is a front view of a dewatering device for the production of elastomeric materials in accordance with the present invention;
FIG. 3 is a top view of a dewatering device for the production of elastomeric material in accordance with the present invention;
figure 4 is a cross-sectional view a-a of a dewatering device for the production of elastomeric material according to the present invention.
The reference numerals are explained below:
1. a base; 2. an extrusion mechanism; 201. a motor; 202. a first gear; 203. a second gear; 204. a charging barrel; 205. a screw; 206. filtering with a screen; 3. a material feeding and receiving mechanism; 301. a feed hopper; 302. plugging the material; 303. a cylinder; 304. a water receiving tank; 305. a material receiving groove; 4. an auxiliary mechanism; 401. an air pump; 402. a gas path pipeline.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings:
as shown in fig. 1-4, a dewatering device for producing an elastomer material comprises a base 1, an extrusion mechanism 2, a material feeding and receiving mechanism 3 and an auxiliary mechanism 4; the extrusion mechanism 2 and the material feeding and receiving mechanism 3 are positioned above the base 1, the extrusion mechanism 2 is positioned in the material feeding and receiving mechanism 3, and the auxiliary mechanism 4 is positioned above the extrusion mechanism 2; the extrusion mechanism 2 comprises a motor 201, a first gear 202, a second gear 203, a material barrel 204, a screw 205 and a filter screen 206, wherein the motor 201 is positioned above the base 1, the output end of the motor 201 is arranged on the first gear 202, the second gear 203 is arranged on the front side of the first gear 202, the material barrel 204 is arranged on one side of the second gear 203 far away from the motor 201, the screw 205 is arranged in the material barrel 204, and the filter screen 206 is arranged below the screw 205; the material feeding and receiving mechanism 3 comprises a feed hopper 301, a blocking plug 302, an air cylinder 303, a water receiving tank 304 and a material receiving tank 305, wherein the feed hopper 301 is positioned above the charging barrel 204, the blocking plug 302 is positioned in the charging barrel 204, the air cylinder 303 is arranged on one side, away from the screw 205, of the blocking plug 302, the water receiving tank 304 is arranged on the lower side of the filter screen 206, and the material receiving tank 305 is arranged on the lower sides of the blocking plug 302 and the air cylinder 303; the auxiliary mechanism 4 includes an air pump 401 and an air path pipe 402, the air path pipe 402 is located above the cartridge 204, and the air pump 401 is located above the air path pipe 402.
In the structure, elastomer material to be dehydrated is put into the feed cylinder 204 through the feed hopper 301, the motor 201 and the air pump 401 are started, the motor 201 drives the first gear 202, the first gear 202 drives the second gear 203, the second gear 203 drives the screw rod 205 to rotate, the liquid generates the volumetric compression, the moisture is filtered out through the filter screen 206 and enters the water receiving tank 304, the air pump 401 blows air and enters the feed cylinder 204 through the air passage pipeline 402, the vapor in the feed cylinder 204 is blown out through the filter screen 206, the air cylinder 303 is adjusted according to the processing requirement, the position of the material blocking plug 302 is controlled, the discharging speed is controlled, the dehydrated elastomer material discharges the feed cylinder 204 under the conveying action of the spiral, and the dehydrated elastomer material falls into the water receiving tank 305.
In order to further improve the dewatering efficiency, the motor 201 is bolted to the base 1, the first gear 202 is connected to the motor 201 in a key mode, the second gear 203 is meshed with the first gear 202, the screw 205 is connected to the second gear 203 in a key mode, the charging barrel 204 is welded to the base 1, the filter screen 206 is welded to the charging barrel 204, the feed hopper 301 is welded to the charging barrel 204, the material blocking plug 302 is welded to the air cylinder 303, the air cylinder 303 is bolted to the base 1, the water receiving tank 304 is embedded in the base 1, the material receiving tank 305 is embedded in the base 1, the air pipeline 402 is welded to the charging barrel 204, and the air pump 401 is welded to the air pipeline 402.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. A dewatering apparatus for the production of elastomeric material, characterized by: comprises a base (1), an extrusion mechanism (2), a material feeding and receiving mechanism (3) and an auxiliary mechanism (4); the extrusion mechanism (2) and the material feeding and receiving mechanism (3) are positioned above the base (1), the extrusion mechanism (2) is positioned in the material feeding and receiving mechanism (3), and the auxiliary mechanism (4) is positioned above the extrusion mechanism (2); the extruding mechanism (2) comprises a motor (201), a first gear (202), a second gear (203), a material barrel (204), a screw rod (205) and a filter screen (206), wherein the motor (201) is positioned above the base (1), the output end of the motor (201) is arranged on the first gear (202), the second gear (203) is arranged on the front side of the first gear (202), the material barrel (204) is arranged on one side, far away from the motor (201), of the second gear (203), the screw rod (205) is arranged in the material barrel (204), and the filter screen (206) is arranged below the screw rod (205); the feeding and receiving mechanism (3) comprises a feed hopper (301), a blocking plug (302), an air cylinder (303), a water receiving groove (304) and a material receiving groove (305), the feed hopper (301) is positioned above the charging barrel (204), the blocking plug (302) is positioned in the charging barrel (204), the air cylinder (303) is arranged on one side, away from the screw rod (205), of the blocking plug (302), the water receiving groove (304) is arranged on the lower side of the filter screen (206), and the material receiving groove (305) is arranged on the lower sides of the blocking plug (302) and the air cylinder (303); the auxiliary mechanism (4) comprises an air pump (401) and an air path pipeline (402), the air path pipeline (402) is located above the charging barrel (204), and the air pump (401) is located above the air path pipeline (402).
2. A dewatering apparatus for the production of elastomeric material, in accordance with claim 1, wherein: the motor (201) is connected to the base (1) through bolts, the first gear (202) is connected to the motor (201) in a key mode, and the second gear (203) is meshed with the first gear (202).
3. A dewatering apparatus for the production of elastomeric material, in accordance with claim 1, wherein: the screw (205) is keyed to the second gear (203), the barrel (204) is welded to the base (1), and the sieve (206) is welded to the barrel (204).
4. A dewatering apparatus for the production of elastomeric material, in accordance with claim 1, wherein: feed hopper (301) weld in feed cylinder (204), putty stopper (302) weld in cylinder (303), cylinder (303) bolted connection in base (1), water receiving tank (304) inlay in base (1), it inlays in to connect silo (305) base (1).
5. A dewatering apparatus for the production of elastomeric material, in accordance with claim 1, wherein: the air passage pipe (402) is welded to the cartridge (204), and the air pump (401) is welded to the air passage pipe (402).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022006026.0U CN213972724U (en) | 2020-09-15 | 2020-09-15 | A dewatering device for elastomeric material production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022006026.0U CN213972724U (en) | 2020-09-15 | 2020-09-15 | A dewatering device for elastomeric material production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213972724U true CN213972724U (en) | 2021-08-17 |
Family
ID=77253687
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022006026.0U Active CN213972724U (en) | 2020-09-15 | 2020-09-15 | A dewatering device for elastomeric material production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213972724U (en) |
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2020
- 2020-09-15 CN CN202022006026.0U patent/CN213972724U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231231 Address after: 201700 Room 01, Zone H, 2nd Floor, Building 1, No. 3424 Zhufeng Road, Liantang Town, Qingpu District, Shanghai Patentee after: Shanghai Linxin Technology Co.,Ltd. Address before: 471900 No.2 Beitong street, Kou Ge long village, Yuetan Town, Yanshi City, Luoyang City, Henan Province Patentee before: Wang Haiyang |
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| TR01 | Transfer of patent right |