Single-screw press master
Technical field
It the utility model is related to the single-screw press master technical field of mechanical mass extrusion dehydration, and in particular to a kind of single spiral shell
Revolve press master.
Background technology
Single-screw press master is a kind of mechanical presses dehydration device, and using reducing, the main shaft of varying pitch, material is by becoming spiral shell
Away from helical blade and reducing screw spindle, progressively compressed material system volume, the medium therein with mobility is led to
Screen cloth discharge system is crossed, separation of solid and liquid is realized, to improve material mass dryness fraction.
At present, the back pressure disk of press master, extruder, is a disk being enclosed on the main shaft of exit, and its outside diameter is big
In discharging opening, it is axially retractable to promote the cylinder arm of back pressure disk;Under cylinder pneumatic action, back pressure disk axially movable,
Under cylinder certain pressure, back pressure disk gets lodged in discharging opening, and under the stop of back pressure disk, helical blade pushes away the material in acroll press washer
Animal material further compresses dehydration, and when helical blade promotes pressure to be more than back pressure disk cylinder pressure, back pressure disk is pushed open by material,
The material of extrusion dehydration is discharged, when the mass dryness fraction that discharges reduces, cylinder pressure is more than helical blade motive force again, and back pressure disk blocks again
Discharging opening, material is further dehydrated and reach certain and require that pusher opens the discharge of back pressure disk;The defects of this design is present is as follows:One
It is that helical blade promotes material dewatering, need to continuously overcomes the cylinder pressure of back pressure disk, add power consumption;Second, back pressure disk exists
Under cylinder promotes, broken rod can not be set on main shaft so that the slurry discharged after extrusion dehydration on main shaft axially movable
It is big lump, easily blocks discharging opening, and the operation stability of follow-up equipment is affected.
Therefore, the technical field for mechanical mass extrusion dehydration, it is badly in need of a kind of acroll press washer, both adapts to undulate quantity
Big feeding manner, extruded material mass dryness fraction and can is stable, and stable, and power consumption is low, can crush big slurry lump,
Make follow-up equipment operation smooth;And it is current, also without acroll press washer simultaneous with back pressure disk and broken rod.
The content of the invention
The purpose of this utility model is exactly to solve the above problems, there is provided a kind of single-screw press master, simple in construction, behaviour
Facilitate, stable, power consumption is low, solve back pressure disk and broken rod can not problem used at the same time, can be by big slurry
Material lump crushes, and does not block discharging opening, follow-up equipment is run smooth, pulp even concentration, significant effect.
To realize above-mentioned purpose of the present utility model, single-screw press master of the present utility model includes:Frame;Installed in machine
On frame and with respect to the screw spindle of gantry rotation;In frame and it is located at the screen drum outside screw spindle;In frame
And it is located at the seal closure outside screen drum;It is arranged on the charging aperture and discharging opening at frame both ends;In addition, also include:Installed in described
Back pressure dish structure in frame, have positioned at the discharge outlet and along the screw spindle radially towards or away from one moved
To back pressure disk;Installed in the broken rod of at least one discharging for being used to crush compressed material of the discharging section of the screw spindle.
Further, in addition to:It is connected with the screen drum or the seal closure and is located at the one of the discharge end of the screen drum
The guide groove extended along the screw spindle radial direction is set to guide plate, on guide plate, and the pair of back pressure disk disposes respectively
Moved in the corresponding guide groove and along the guide groove.
Wherein, the back pressure dish structure also has:Two groups of air pressure driving on the seal closure or the frame
Component or hydraulic-driven component;Wherein, the piston of the hydraulic cylinder of the pneumatic cylinder of the air pressure drive component or hydraulic-driven component
Bar end is connected with a back pressure disk.
Wherein, the back pressure disk is semi-circular shape.
Wherein, the internal diameter of the back pressure disk is more than or equal to the external diameter of the screw spindle discharging section.
Wherein, the quantity of the broken rod of the discharging is four, is uniformly placed in the periphery of the screw spindle discharging section.
Preferably, one end of the broken rod of discharging is connected with the outer wall of the screw spindle, and the other end is along the spiral
The radially extension of main shaft.
Preferably, the axial spacing of the broken rod of the discharging and the screw spindle grout outlet is 60-150mm.
Compared with prior art, single-screw press master of the present utility model has the following advantages that:
1st, single-screw press master of the present utility model, there is the back pressure disk moved along screw spindle radial direction, can block up
Firmly or grout outlet is opened, be easy to be compressed material in the case where blocking grout outlet extruding, remove moisture removal, it is dry to improve discharging
Degree;
2nd, single-screw press master of the present utility model, the broken rod of discharging is set in the discharging section of screw spindle, with spiral
Main shaft rotates, being compressed of releasing axially forward of continuous shear stress the slurry block that is formed of material, realize to slurry
The continuous crushing of block, and because back pressure disk moves along screw spindle radial direction so that the discharging of the present embodiment crushes rod and the back of the body
Platen can exist simultaneously, that is, be beneficial to carry out high-pressure extrusion compression to material, improve discharging mass dryness fraction, be beneficial to break slurry block again
It is broken so that pulp uniformly without bulk, is easy to follow-up equipment operation smooth.
The utility model is described in detail below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is the front view of the single-screw press master of the utility model embodiment;
Fig. 2 is the left view of single-screw press master shown in Fig. 1;
Fig. 3 is the top view of single-screw press master shown in Fig. 1.
Embodiment
As shown in Figure 1-Figure 3, front view, left view and the vertical view of single-screw press master respectively provided by the utility model
Figure, from Fig. 1-Fig. 3, single-screw press master of the present utility model includes:Frame;In frame and with respect to gantry rotation
Screw spindle;In frame and it is located at the screen drum outside screw spindle;In frame and it is located at close outside screen drum
Sealing cover;It is arranged on the charging aperture and discharging opening at frame both ends;In addition, also include:Rack-mounted back pressure dish structure, has
Positioned at discharge outlet and along screw spindle radially towards or away from a pair of the back pressure disks moved;Installed in the discharging section of screw spindle
Be used for crush the broken rod of at least one of compressed material discharging.
Specifically, the single-screw press master of the present embodiment includes:Frame 9, the both ends of the screw spindle 4 with helical blade
It is rotatably installed in respectively by bearing chamber in frame 9, one end of screw spindle 4 is power intake, is connected with drive device, is driven
Dynamic device can use motor to be connected as power source by belt drive component etc. with one end of screw spindle 4.
Wherein, the screw spindle 4 of the present embodiment is covered with columnar screen drum 10, and screen drum 10 is interior sieve plate, the weldering of outer sieve plate
It is connected on two semicircle screen frames with stiffener plate, two semicircle screen frames are fastened by bolts and formed together, screen drum
10 both ends are fixed by bolts in the supporting plate of frame 9.The outer mask of screen drum 10 is provided with seal closure 11, and in frame 9
And positioned at the drip tray bolt fit sealing of the bottom of seal closure 11.
Charging aperture is surrounded by a pair of the sealing straight panels positioned at the both sides of screw spindle 4 being connected with bottom drip tray, material
Enter at the upper opening of a pair of sealing straight panels.Discharge outlet is also enclosed by a pair of sealing straight panels positioned at the both sides of screw spindle 4
Into using structure straight-through up and down, in following opening discharging.
Wherein, back pressure dish structure is installed, the back pressure dish structure includes in the frame of the present embodiment:Positioned at discharge outlet
A pair of back pressure disks 2, two groups of air pressure drive components on seal closure or frame, the pneumatic cylinder 7 of every group of air pressure drive component
Piston-rod end be connected with a back pressure disk, moved radially for back pressure disk corresponding to driving along screw spindle 4, when two groups of gas
When pressing drive component action, radial direction of a pair of back pressure disks along screw spindle can be driven towards or away from moving, to close or
Open the grout outlet 1 of screw spindle.Certainly, above-mentioned air pressure drive component can also use hydraulic-driven component to replace, and hydraulic pressure
The piston-rod end of the hydraulic cylinder of drive component is connected with back pressure disk.
Accordingly, in order to guide the movement of back pressure disk, the present embodiment also include being connected with screen drum or seal closure a pair are led
To plate 8, the guide groove extended along the radial direction of screw spindle 4, a pair of back ofs the body are set on the both sides of screen drum discharge end, guide plate 8
Platen is respectively disposed in corresponding guide groove, and is moved under the driving of drive component along guide groove.
During design, back pressure disk uses the shape of semi-circular shape, and the internal diameter of back pressure disk discharges more than or equal to screw spindle 4
The external diameter of section.When a pair of back pressure disks are in closure state, the inwall of a pair of back pressure disks is just fastened on screw spindle discharging section
Outer wall on so that confined space is formed between screw spindle discharging section and inboard wall of riddle drum, material is extruded compression;And when a pair
When back pressure disk is in open mode, outer wall of the inwall of a pair of back pressure disks away from screw spindle discharging section, i.e. above-mentioned confined space
Open so that the material compressed between screw spindle discharging section and inboard wall of riddle drum is fallen at grout outlet 1 from opening.Phase
Answer, during design, the direction of motion of the piston rod of pneumatic cylinder or hydraulic cylinder should be made parallel with the radial direction of screw spindle or again
Close.
In addition, the discharging that the screw spindle discharging section of the present embodiment is also set up for crushing compressed material crushes rod 3, discharging
The quantity of broken rod 3 can be one or more (being four in figure), and the broken rod 3 of more dischargings is uniformly placed in screw spindle 4
The periphery of discharging section.Preferably, discharge one end of broken rod 3 is connected with the outer wall of screw spindle 4, and the other end is along screw spindle 4
Radially extension.
Wherein, in the single-screw press master of the present embodiment, the discharging section of screw spindle 4 for one section of not reducing d-axis 5, no
The part of the d-axis 5 of reducing has one section without helical blade, is that material plug forms area 6, material plug forms the axial length in area in 230-
Between 390mm.A pair of back pressure disks 2 are arranged on material plug and formed at the grout outlet 1 outside area 6, in the presence of two side pneumatic cylinders 7, one
To back pressure disk 2 along guide groove to both sides closure or openness.
The present embodiment single-screw press master start shooting initial stage, because inlet amount is few, back pressure disk it is 2-in-1 hold together, after de-watering of slurries,
Area 6, which is formed, in material plug forms the material with certain mass dryness fraction, frictional force increase between material and screen frame screen drum, when living load reaches
During to certain requiring, the bigger material plug of mass dryness fraction is formed, now, pneumatic cylinder action, drives a pair of back pressure disks to the two of screw spindle
Side is exited, and screen frame screen drum frictional force reaches balance to the thrust of material with helical blade, is formed Stabilizing Materials plug and stable and is gone out
Starch concentration.Pressure of the helical blade without additionally overcoming back pressure disk on screw spindle, total output load are greatly reduced.
The present embodiment (that is, goes out at the 1 outer 60-150mm of grout outlet of the d-axis 5 of screw spindle provided with the broken rod 3 of discharging
The axial spacing of the broken rod of material and the discharging opening of screw spindle 4 is 60-150mm).The broken rod 3 of discharging does circumferential turn with screw spindle 4
Dynamic, the discharging direction at grout outlet 1 is axial, and the discharging to be rotated with screw spindle 4 crushes the continuous shear stress edge of rod 3
The slurry block that the material compressed released axially forward is formed, so as to realize the continuous crushing to slurry block.
Due to the radial direction closure or openness of the back pressure disk 2 along guide groove to both sides along screw spindle of the present embodiment, and discharge
Broken rod 3 rotates with screw spindle 4, and therefore, the back pressure disk 2 of the present embodiment is independent of each other with the broken rod 3 that discharges, and can send out simultaneously
The effect of waving, solving back pressure disk 2 in the prior art can not simultaneous problem with the broken rod 3 of discharging.
It should be noted that the arrangement of the back pressure disk of the present embodiment and the broken rod 3 of discharging, except being squeezed for single-screw
Outside pulp grinder, can also be widely used in various material extruders, press master export structure design.
The single-screw press master of the present embodiment, there is back pressure disk 2 and the broken rod 3 of discharging, it is simple in construction, it is easy to use, both
The big feeding manner of undulate quantity is adapted to, extruded material mass dryness fraction and can is stable, and power consumption is low, and stable, pulp is uniform
Without bulk, follow-up equipment operation is smooth.
Although being explained in detail above to the utility model, the utility model not limited to this, the skill of the art
Art personnel can modify according to principle of the present utility model, therefore, all according to the various of principle of the present utility model progress
Modification all should be understood to fall into the scope of protection of the utility model.