CN213971771U

CN213971771U - Green brick edge scraping machine with high edge scraping efficiency

Info

Publication number: CN213971771U
Application number: CN202020995935.9U
Authority: CN
Inventors: 陈琪昌
Original assignee: Foshan Sanshui Qi Chang Machinery Equipment Co ltd
Current assignee: Foshan Sanshui Qi Chang Machinery Equipment Co ltd
Priority date: 2020-06-03
Filing date: 2020-06-03
Publication date: 2021-08-17
Anticipated expiration: 2030-06-03

Abstract

The utility model discloses a scrape limit machine of efficient adobe of limit, included main frame, transportation module, scraped the limit module, main frame top be provided with the transportation module, scrape limit module setting in main frame center department, scrape the limit module by scraping limit frame, lazytongs, elevating system, baffle mechanism, scraper mechanism and constitute, lazytongs setting scrape limit frame both sides and connect the main frame, scrape limit frame center department be provided with elevating system and place in main frame center department, the top of scraping the limit frame be provided with baffle mechanism, the left side of scraping the limit frame is provided with scraper mechanism, be provided with the sliding tray on both sides about the main frame, set up lazytongs and realize scraping the limit operation in step, the better adaptation is scraped the limit machine and can't realize the parallel operation of many machines and scrape the problem of limit simultaneously working, is provided with elevating system through scraping the limit module and scraping the limit module in scraping the limit module, The baffle mechanism and the scraper mechanism can scrape the edge of the green brick.

Description

Green brick edge scraping machine with high edge scraping efficiency

Technical Field

The utility model belongs to the technical field of and ceramic machining, concretely relates to scrape efficient adobe in limit and scrape limit machine.

Background

In the production of ceramic wall and floor tiles, after a glaze pouring process is carried out on a green brick, an excessive glaze layer can appear on the edge of the green brick, the green brick enters the next process after being scraped, if excessive glaze layer materials are not treated, the bonding between tiles is probably generated in a firing kiln in the process that the front edge of the green brick is contacted with other bricks, and therefore the scraping treatment is carried out after glaze pouring to avoid waste and defective products caused by the bonding between the green bricks.

The limit operation can't be scraped in effectual synchronization of scraping of present stage machine, the present limit machine of scraping can't realize many machine parallel operation when carrying out work, can lead to follow-up production flow to reduce work efficiency too slowly, be not conform to present stage factory production demand, and there is not baffle mechanism at the traditional limit machine of scraping, the operating position that can't fix the adobe can make scraping of adobe produce the skew and lead to the product to scrap, often need use scraper mechanism when needs scrape the limit operation, but present scraper mechanism often scrapes the limit with the emery wheel and handles, can produce a large amount of dust pollution operational environment when scraping the limit with the emery wheel to the adobe and handling, and the quality of product has been influenced.

Disclosure of Invention

An object of the utility model is to provide a scrape efficient adobe in limit and scrape limit machine to solve the problem that proposes among the above-mentioned background art.

In order to solve the technical problem, the utility model discloses the technical scheme who adopts is: a ceramic tile edge scraping machine with high edge scraping efficiency comprises a main frame, a transportation module and an edge scraping module, wherein the transportation module is arranged above the main frame and consists of a glaze line wave box motor, a glaze line belt pulley and a glaze line belt, the glaze line wave box motor is arranged on one side of the main frame, a plurality of glaze line belt pulleys are arranged on a transmission shaft of the glaze line wave box motor, the glaze line belt pulleys are symmetrically designed, each group of the glaze line belt pulleys are connected through the glaze line belt, the edge scraping module is arranged at the center of the main frame and consists of an edge scraping frame, a synchronizing mechanism, a lifting mechanism, a baffle mechanism and a scraper mechanism, the synchronizing mechanism is arranged on two sides of the edge scraping frame and connected with the main frame, the lifting mechanism is arranged at the center of the edge scraping frame and is placed at the center of the main frame, the baffle mechanism is arranged at the top of the edge scraping frame, the scraper mechanism is arranged on the left side of the edge scraping frame, sliding grooves are formed in the left side and the right side of the main frame, and the control box is arranged on one side of the main frame.

Further, lazytongs constitute by supporting seat, synchronous knife rest ripples case motor, synchronizing wheel, transmission shaft, synchronous belt, the frame left and right sides be provided with the supporting seat, supporting seat one side be provided with synchronous knife rest ripples case motor, synchronous knife rest ripples case motor output shaft synchronizing wheel, the synchronizing wheel center be provided with the transmission shaft, the synchronizing wheel setting both sides around lazytongs, the synchronizing wheel of both sides uses synchronous belt to carry out the transmission around, lazytongs be the symmetry design, the transmission shaft drive another group's synchronizing wheel, the synchronizing wheel.

Further, elevating system constitute by ejector brick pole, support column, connection baffle, loose axle, dead lever, connection horizontal pole, the elevating system center be provided with the ejector brick pole, the ejector brick pole pass through the support column and connect on connection baffle, connection baffle both ends head is connected with the loose axle, the loose axle fix at the connection horizontal pole with the dead lever, the overhead fixing bolt that is provided with in both ends on the connection horizontal pole, fixing bolt connect and scrape in the limit frame, scrape limit frame bottom and be provided with the elevating system motor, the output and the loose axle of elevating system motor be connected.

Further, baffle mechanism by cylinder, connecting block, transverse bar, L type baffle, scrape limit frame bottom left side both sides and all be provided with the cylinder, the cylinder output link to each other with connecting seat one end interface, the connecting seat other end meet with the connecting block, connecting block one side be provided with the transverse bar, transverse bar bottom be provided with L type baffle.

Further, the scraper mechanism is composed of a scraper motor, a scraper driving wheel and an alloy scraper, one side of the scraper mechanism is provided with the scraper motor, an output shaft of the scraper motor is connected with the scraper driving wheel through a belt, one side of the scraper driving wheel is connected with a transverse plate, the transverse plate is symmetrically designed, two groups of transverse plates are connected through a sliding rod, one end of the sliding rod penetrates through the transverse plate to be connected with the alloy scraper, the alloy scraper is composed of a linear bearing seat, a linear bearing support plate and a connecting rod, two groups of linear bearing seats are arranged, the two groups of linear bearing seats are connected with the linear bearing support plate, a bearing is arranged in the linear bearing seat, the linear bearing seat is connected with the sliding rod, the linear bearing support plate is connected with the connecting rod, and a buckle is arranged at the connecting position of the linear bearing support plate and the connecting rod for fixing, one end of the connecting rod is provided with a knife handle, and the top of the knife handle is provided with an alloy knife head.

Further, the transportation module on be provided with two sets of sensors, control box and glaze line ripples case motor, synchronous knife rest ripples case motor, elevating system motor, cylinder and scraper motor electric connection, sensor and control box interconnect.

The utility model has the advantages that:

1. the utility model discloses a be provided with one kind and scrape limit machine is scraped to efficient adobe in limit, have through setting up lazytongs and realize effectual synchronous edge scraping operation, effectually adapted to scrape the problem that limit machine can't realize many machine parallel work and scrape the limit simultaneously carrying out work, scrape the limit module through being provided with and be provided with elevating system, baffle mechanism, scraper mechanism and scrape the limit operation more efficient tile in scraping the limit module.

2. The utility model can better control the horizontal position of the green brick through the brick blocking rod in the baffle mechanism, can better position and scrape the edge of the green brick, protects the green brick from falling off when scraping the edge, improves the working efficiency,

3. the utility model discloses a linear bearing even scrapes limit machine slide bar, the horizontal position change of control scraper that can be better, further can be more stable when the translation through being equipped with two sets of linear bearing frame, through be provided with the length that the multiunit mounting hole can be better carries out the installation of connecting rod at the linear bearing extension board, the adobe size change of better adaptation, can the alloy sword grain scrape the limit during operation very big reduction the dust through the use, the clean and tidy of workshop has been protected, effectual guarantee worker's health.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural view of the transportation module and the synchronization mechanism of the present invention.

Fig. 3 is a schematic structural diagram of the lifting mechanism of the present invention.

Fig. 4 is a schematic structural diagram of the baffle mechanism and the scraper mechanism of the present invention.

Fig. 5 is a schematic structural view of the alloy scraper of the present invention.

Shown in the figure: the automatic edge scraping device comprises a main frame 1, a transportation module 2, a glaze line wave box motor 201, a glaze line belt pulley 202, a glaze line belt 203, an edge scraping module 3, an edge scraping frame 301, a synchronizing mechanism 302, a supporting seat 3021, a synchronizing tool rest wave box motor 3022, a synchronizing wheel 3023, a transmission shaft 3024, a synchronizing belt 3025, a lifting mechanism 303, a top brick rod 3031, a supporting column 3032, a connecting baffle 3033, a movable shaft 3034, a fixed rod 3035, a connecting cross rod 3036, a fixed bolt 3037, a lifting mechanism motor 3038, a baffle mechanism 304, an air cylinder 3041, a connecting block 3042, a transverse rod 3043, an L-shaped baffle 3044, a scraper mechanism 305, a scraper motor 3051, a scraper driving wheel 3052, an alloy scraper 3053, a linear shaft bearing seat 31, a linear bearing support plate 30532, a connecting rod 33, a scraper handle 30534, an alloy cutter head 30535, a sliding groove 306 and a control box 4.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1-5, a ceramic tile edge scraping machine with high edge scraping efficiency comprises a main frame 1, a transportation module 2 and an edge scraping module 3, wherein the transportation module 2 is arranged above the main frame 1, the transportation module 2 comprises a glaze line wave box motor 201, a glaze line belt pulley 202 and a glaze line belt 203, the glaze line wave box motor 201 is arranged at one side of the main frame 1, a plurality of glaze line belt pulleys 202 are arranged on a transmission shaft 3024 of the glaze line wave box motor 201, the glaze line belt pulleys 202 are symmetrically designed, each group of glaze line belt pulleys 202 is connected with the glaze line belt 203, the edge scraping module 3 is arranged at the center of the main frame 1, the edge scraping module 3 comprises an edge scraping frame 301, a synchronization mechanism 302, a lifting mechanism 303, a baffle mechanism 304 and a scraper mechanism 305, the synchronization mechanism 302 is arranged at two sides of the edge scraping frame 301 and connected with the main frame 1, scrape limit frame 301 center department be provided with elevating system 303 and place in main frame 1 center department, the top of scraping limit frame 301 be provided with baffle mechanism 304, the left side of scraping limit frame 301 be provided with scraper mechanism 305, main frame 1 on both sides be provided with sliding tray 306 about, one side of main frame 1 set up control box 4.

As shown in fig. 1-5, the synchronizing mechanism 302 includes a supporting base 3021, a synchronized blade carrier wave box motor 3022, a synchronizing wheel 3023, a transmission shaft 3024, and a synchronizing belt 3025, the supporting base 3021 is disposed on the left and right sides of the frame, the synchronized blade carrier wave box motor 3022 is disposed on one side of the supporting base 3021, the synchronized blade carrier wave box motor 3022 is output by an output shaft of the synchronized blade carrier wave box motor 3022, the center of the synchronized wheel 3023 is provided with a transmission shaft 3024, the synchronized wheel 3023 is disposed on the front and rear sides of the synchronizing mechanism, the synchronized wheel 3023 on the front and rear sides is driven by the synchronizing belt 3025, the synchronizing mechanism 302 is designed symmetrically, and the transmission shaft 3024 drives another set of synchronized wheel 3023, and the synchronized wheel 3023.

As shown in fig. 1 to 5, the lifting mechanism 303 is composed of a top brick rod 3031, a support column 3032, a connecting baffle 3033, a movable shaft 3034, a fixed rod 3035 and a connecting cross rod 3036, the center of the lifting mechanism 303 is provided with the top brick rod 3031, the top brick rod 3031 is connected to the connecting baffle 3033 through the support column 3032, two ends of the connecting baffle 3033 are connected with the movable shaft 3034, the movable shaft 3034 is fixed to the connecting cross rod 3036 through the fixed rod 3035, two ends of the connecting cross rod 3036 are provided with fixed bolts 3037, the fixed bolts 3037 are connected to the edge scraping frame 301, a lifting mechanism motor 3038 is arranged at the bottom of the edge scraping frame 301, and an output end of the lifting mechanism motor 3038 is connected to the movable shaft 3034.

As shown in fig. 1-5, the baffle mechanism 304 includes a cylinder 3041, a connecting block 3042, a transverse rod 3043, and an L-shaped baffle 3044, the cylinders 3041 are disposed on both sides of the left side of the bottom of the edge scraping frame 301, an output end of the cylinder 3041 is connected to an interface of one end of the connecting block 3045, the other end of the connecting block 3045 is connected to the connecting block 3042, the transverse rod 3043 is disposed on one side of the connecting block 3042, and the L-shaped baffle 3044 is disposed at the bottom of the transverse rod 3043.

As shown in fig. 1-5, the scraper mechanism 305 includes a scraper motor 3051, a scraper driving wheel 3052 and an alloy scraper 3053, the scraper motor 3051 is disposed on one side of the scraper mechanism 305, an output shaft of the scraper motor 3051 is connected to the scraper driving wheel 3052 through a belt, a transverse plate 3054 is connected to one side of the scraper driving wheel 3052, the transverse plate 3054 is symmetrically configured, two sets of transverse plates 3055 are connected to each other through a sliding rod 3055, one end of the sliding rod 3055 penetrates through the transverse plate 3054 to connect to the alloy scraper 3053, the alloy scraper 3053 includes a linear bearing block 30531, a linear bearing support plate 30532 and a connecting rod 30533, two sets of linear bearing blocks 30531 are disposed on the linear bearing block 30531, the two sets of linear bearing blocks 30531 are connected to the linear bearing support plate 30532, a bearing is disposed inside the linear bearing block 30531, and the linear bearing block 30531 is connected to the sliding rod 3055, the linear bearing support plate 30532 is connected with a connecting rod 30533, a buckle is arranged at the connecting position of the linear bearing support plate 30532 and the connecting rod 30533 for fixing, a knife handle 30534 is arranged at one end of the connecting rod 30533, and an alloy knife head 30535 is arranged at the top of the knife handle 30534.

As shown in fig. 1-5, two sets of sensors are disposed on the transportation module 2, the control box 4 is electrically connected to the glaze line wave box motor 201, the synchronous tool post wave box motor 3022, the lifting mechanism motor 3038, the air cylinder 3041 and the scraper motor 3051, and the sensors are connected to the control box 4.

The working principle is as follows: the utility model discloses during operation put the adobe at first in transportation module 2, transport the adobe and impel forward through opening glaze line ripples case motor 201, through being provided with the sensor on main frame 1, the sensor detects the adobe and advances the brick, follow-up opening synchronous knife rest ripples case motor 3022 work after detecting through the inductor, control lazytongs 302 and elevating system 303 work, can effectively solve synchronous edge scraping operation through lazytongs 302, follow-up control adobe through elevating system 303 operation that rises, effective control elevating system 303 operation that rises, follow-up opening baffle mechanism 304, can better control the horizontal position of ceramic tile through the shelves brick pole in baffle mechanism 304, can better fix a position the edge scraping to the ceramic tile, it can not drop to have protected the ceramic tile when scraping the edge, follow-up edge scraping mechanism is passed through the bearing and is scraped limit machine slide bar 3055, can better control the horizontal position change of scraper, further can be more stable when the translation through being equipped with two sets of linear bearing frame 30531, can be better carry out the length of connecting rod 30533's installation through being provided with the multiunit mounting hole at linear bearing extension board 30532, better adaptation ceramic tile size change, can scrape the very big dust that has reduced of limit during operation through using alloy tool bit 30535, the clean and tidy of workshop has been protected, effectual guarantee worker's health, control elevating system 303 and sink after having scraped limit operation when having accomplished, open opening and removing of baffle mechanism 304 when elevating system 303 sinks and scrape limit mechanism, follow-up operation that resets through synchronous knife rest, the adobe can be transported forward through the transport zone on the transport module 2 after synchronous knife rest resets and accomplishes.

Claims

1. The utility model provides a scrape efficient adobe in limit and scrape limit machine, included main frame (1), transportation module (2), scraped limit module (3), its characterized in that: the glaze line machine is characterized in that a transportation module (2) is arranged above the main frame (1), the transportation module (2) consists of a glaze line wave box motor (201), a glaze line belt pulley (202) and a glaze line belt (203), the glaze line wave box motor (201) is arranged on one side of the main frame (1), a plurality of glaze line belt pulleys (202) are arranged on a transmission shaft (3024) of the glaze line wave box motor (201), the glaze line belt pulleys (202) are symmetrically designed, each group of the glaze line belt pulleys (202) is connected with the glaze line belt (203), the edge scraping module (3) is arranged at the center of the main frame (1), the edge scraping module (3) consists of an edge scraping frame (301), a synchronizing mechanism (302), a lifting mechanism (303), a baffle mechanism (304) and a scraper mechanism (305), the synchronizing mechanism (302) is arranged on two sides of the edge scraping frame (301) and connected with the main frame (1), scrape limit frame (301) center department be provided with elevating system (303) and place in main frame (1) center department, the top of scraping limit frame (301) be provided with baffle mechanism (304), the left side of scraping limit frame (301) be provided with scraper mechanism (305), main frame (1) about both sides on be provided with sliding tray (306), one side of main frame (1) set up control box (4).

2. The green brick edge scraping machine with high edge scraping efficiency as claimed in claim 1, characterized in that: lazytongs (302) constitute by supporting seat (3021), synchronous knife rest ripples case motor (3022), synchronizing wheel (3023), transmission shaft (3024), synchronous belt (3025), the frame left and right sides be provided with supporting seat (3021), supporting seat (3021) one side be provided with synchronous knife rest ripples case motor (3022), synchronous knife rest ripples case motor (3022) output shaft connecting synchronizing wheel (3023), synchronizing wheel (3023) center be provided with transmission shaft (3024), synchronizing wheel (3023) set up both sides around lazytongs (302), synchronizing wheel (3023) of both sides use synchronous belt (3025) to transmit around, synchronizing mechanism (302) be symmetrical design, transmission shaft (3024) drive another group's synchronizing wheel (3023).

3. The green brick edge scraping machine with high edge scraping efficiency as claimed in claim 1, characterized in that: the lifting mechanism (303) comprises a top brick rod (3031), a support column (3032), a connecting baffle plate (3033), a movable shaft (3034), a fixed rod (3035) and a connecting cross rod (3036), wherein the center of the lifting mechanism (303) is provided with the top brick rod (3031), the top brick rod (3031) is connected to the connecting baffle plate (3033) through the support column (3032), two ends of the connecting baffle plate (3033) are connected with the movable shaft (3034), the movable shaft (3034) is fixed to the connecting cross rod (3036) through the fixed rod (3035), two ends of the connecting cross rod (3036) are provided with fixing bolts (3037), the fixing bolts (3037) are connected to the edge scraping rack (301), the bottom of the edge scraping rack (301) is provided with a lifting mechanism motor (3038), and the output end of the lifting mechanism motor (3038) is connected with the movable shaft (3034).

4. The green brick edge scraping machine with high edge scraping efficiency as claimed in claim 1, characterized in that: the baffle mechanism (304) comprises cylinders (3041), connecting blocks (3042), transverse rods (3043) and L-shaped baffles (3044), wherein the cylinders (3041) are arranged on the two sides of the left side of the bottom of the edge scraping rack (301), the output ends of the cylinders (3041) are connected with one end of a connecting seat (3045) in an interface mode, the other end of the connecting seat (3045) is connected with the connecting blocks (3042), the transverse rods (3043) are arranged on one side of the connecting blocks (3042), and the L-shaped baffles (3044) are arranged at the bottoms of the transverse rods (3043).

5. The green brick edge scraping machine with high edge scraping efficiency as claimed in claim 1, characterized in that: the scraper mechanism (305) consists of a scraper motor (3051), a scraper driving wheel (3052) and an alloy scraper (3053), wherein the scraper motor (3051) is arranged on one side of the scraper mechanism (305), an output shaft of the scraper motor (3051) is connected with the scraper driving wheel (3052) through a belt, one side of the scraper driving wheel (3052) is connected with a transverse plate (3054), the transverse plate (3054) is symmetrically designed and is connected with two groups of transverse plates (3054) through a sliding rod (3055), one end of the sliding rod (3055) penetrates through the transverse plate (3054) to be connected with the alloy scraper (3053), the alloy scraper (3053) consists of a linear shaft bearing block (30531), a linear bearing support plate (30532) and a connecting rod (30533), the linear bearing block (31) is provided with two groups of support plates, and the two groups of linear shaft bearing blocks (30531) are connected with a linear bearing block (30532), the bearing is arranged in the linear bearing seat (30531), the linear bearing seat (30531) is connected with the sliding rod (3055), the linear bearing support plate (30532) is connected with the connecting rod (30533), a buckle is arranged at the connecting position of the linear bearing support plate (30532) and the connecting rod (30533) for fixing, a knife handle (30534) is arranged at one end of the connecting rod (30533), and an alloy knife head (30535) is arranged at the top of the knife handle (30534).

6. The green brick edge scraping machine with high edge scraping efficiency as claimed in claim 1, characterized in that: the automatic transmission device is characterized in that two groups of sensors are arranged on the transportation module (2), the control box (4) is electrically connected with the glaze line wave box motor (201), the synchronous knife rest wave box motor (3022), the lifting mechanism motor (3038), the air cylinder (3041) and the scraper motor (3051), and the sensors are connected with the control box (4).