CN213961607U - Energy-saving efficient drum-type enzyme deactivating machine - Google Patents
Energy-saving efficient drum-type enzyme deactivating machine Download PDFInfo
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- CN213961607U CN213961607U CN202022750835.2U CN202022750835U CN213961607U CN 213961607 U CN213961607 U CN 213961607U CN 202022750835 U CN202022750835 U CN 202022750835U CN 213961607 U CN213961607 U CN 213961607U
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Abstract
Energy-conserving efficient drum-type machine of completing, including the organism, be equipped with the cylinder that completes in the organism, be equipped with the combustion chamber in the lower part of organism, be equipped with the furnace mouth in the combustion chamber lower part, be equipped with the tobacco pipe at the organism top, be equipped with drive cylinder pivoted electric drive device that completes, its characterized in that in the left end lower part of organism: the upper part of the outlet end of the de-enzyming roller is provided with a blowing device which blows air vertically and downwards. The utility model overcomes prior art's defect, can prevent in the cold air entering of outside completes the cylinder, can avoid setting up other anti-cold wind device again and block up the leaf that completes in the cylinder export that completes to the produced wind energy of blast apparatus is in time blast cooling to the leaf that completes that the cylinder export that completes, has avoided the high temperature of tealeaves to pile up the harm to the tealeaves quality, has ensured the pure of tealeaves taste and fragrance, especially has prevented to pile up the harmful effects that cause the green tea color and luster because of high temperature.
Description
Technical Field
The utility model relates to a tea processing machinery, especially tea drum-type machine of completing.
Background
The existing roller type green removing machine is characterized in that the wall of a roller pot is heated, the wall of a high-temperature pot is utilized to remove green of tea leaves, the tea leaves, namely fresh leaves, are fed from the inlet of the green removing machine, the green removing is finished in a roller which continuously rotates, and the tea leaves after the green removing are continuously discharged from the outlet of the green removing machine. In order to prevent the fixation tea from blocking the outlet of the fixation machine, the outlet of the fixation machine is designed to be open. Because the temperature in the fixation machine is high, the temperature of the outlet of the fixation machine is low, a temperature difference of more than 200 ℃ is formed, and the outlet position of the fixation machine is lower than the inlet position of the fixation machine, thus, air convection is generated outside the fixation machine, cold air continuously enters the fixation machine roller from the outlet of the fixation machine, the temperature in the fixation machine is reduced, more fuel is consumed to eliminate the negative influence, otherwise, the fixation quality is influenced, and the fixation efficiency is reduced. This problem has existed since the birth of the drum-type enzyme deactivating machine, and no solution has been found for solving the problem.
Disclosure of Invention
An object of the utility model is to overcome prior art's defect, disclose one kind neither can cause the quick-witted export of completing and appear tealeaves jam, can prevent again that cold air from getting into in the quick-witted cylinder of completing, showing the energy-conserving efficient drum-type machine of completing that reduces the energy consumption, obviously improve the quality of completing and efficiency.
The technical solution of the utility model is that: energy-conserving efficient drum-type machine of completing, including the organism, be equipped with the cylinder of completing in the organism, be equipped with the combustion chamber in the lower part of organism, be equipped with the furnace mouth in the combustion chamber lower part, be equipped with the tobacco pipe at the organism top, be equipped with the drive cylinder pivoted electric drive device that completes in the left end lower part of organism, its special character lies in: the upper part of the outlet end of the de-enzyming roller is provided with a blowing device which blows air vertically and downwards.
Furthermore, the air blowing device can form an air curtain at the outlet face of the de-enzyming roller to prevent cold air from entering the de-enzyming roller.
Furthermore, the blowing device consists of a blowing pipe, a blowing hole or a blowing groove arranged on the bottom surface of the blowing pipe and a wind delivery pipe communicated with the blowing pipe.
Further, the blowpipe may be made in a straight pipe structure having a length longer than the diameter of the outlet of the fixation cylinder.
Furthermore, the blowpipe can be made into an arc pipe structure with the chord length longer than the diameter of the outlet of the fixation roller.
Further, the air blowing grooves can be arranged on the bottom surface of the air blowing pipe along the length direction of the air blowing pipe and can be 1-3.
Furthermore, the length of the air blowing groove is matched with the diameter of the outlet of the fixation roller, and the width of the air blowing groove is 1-3 mm, preferably 2 mm.
Further, the blowholes may be densely arranged along the length direction of the blowpipe at the bottom surface of the blowpipe, and may be single row or multiple rows.
Further, the diameter of the blowing hole may be 0.3 to 5mm, preferably 1 to 4 mm, 2 to 3 mm.
Further, the interval between the blowing holes is 3 to 10 mm, and preferably may be 5 to 8 mm.
The utility model discloses owing to adopted above technical scheme, overcome prior art's defect, gained following beneficial technological effect:
1. the air blowing device which blows vertically downwards is arranged on the outlet end of the de-enzyming roller, an air curtain can be formed on the outlet face of the de-enzyming roller, outside cold air is prevented from entering the de-enzyming roller, and the de-enzyming leaves can be prevented from being blocked at the outlet of the de-enzyming roller by other anti-cold air devices.
2. The air blowing device which blows vertically downwards is arranged on the outlet end of the de-enzyming roller, an air curtain can be formed on the outlet face of the de-enzyming roller, outside cold air is prevented from entering the de-enzyming roller, more energy consumption can be avoided being increased to offset the energy consumed by the cold air in the de-enzyming process, and the energy consumption can be reduced by more than 18%.
3. The air blowing device which blows vertically downwards is arranged on the outlet end of the de-enzyming roller, an air curtain can be formed on the outlet face of the de-enzyming roller, outside cold air is prevented from entering the de-enzyming roller, the heat in the de-enzyming roller can be ensured to be completely used for de-enzyming tea, the de-enzyming time can be shortened, and the de-enzyming efficiency is improved by about 15%.
4. The air blowing device which blows vertically downwards is arranged on the outlet end of the de-enzyming roller, an air curtain can be formed on the outlet face of the de-enzyming roller, outside cold air is prevented from entering the de-enzyming roller, the inverse de-enzyming effect of the cold air on tea leaves can be avoided, and the survival rate of the de-enzymed leaves is reduced to about 2% from 8-6%.
5. The blowing device is arranged at the outlet end of the de-enzyming roller, and an unexpected technical effect is also produced, namely the wind energy generated by the blowing device can timely blow and cool the de-enzyming leaves discharged from the outlet of the de-enzyming roller, so that the damage of high-temperature accumulation of the tea leaves to the quality of the tea leaves is avoided, the pure taste and aroma of the tea leaves are ensured, and particularly, the adverse effect of high-temperature accumulation on the color and luster of the green tea is prevented.
Drawings
Fig. 1 is a schematic structural perspective view of the present invention;
fig. 2 is a schematic structural view of an air blowing device according to an embodiment of the present invention.
Fig. 3 is a second schematic structural diagram of an air blowing device according to an embodiment of the present invention.
Description of the graphical notation: 1-machine body, 2-feeding trough, 3-electric driving device, 4-machine frame, 5-hearth opening, 6-air inlet and ash outlet, 7-combustion chamber, 8-discharge trough, 9-supporting wheel, 10-guide vane, 11-de-enzyming roller, 12-support, 13-blowing pipe, 14-blowing hole, 15-air conveying pipe, 16-smoke pipe, 17-blowing device and 18-blowing trough.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to fig. 1-3 and the embodiments thereof; it should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention. Other features of the present embodiments will become apparent to those skilled in the art upon review of the following detailed description. It is intended that all such additional features and advantages be included within this description, be within the scope of the invention, and be protected by the accompanying claims. Additional features of the disclosed embodiments are described in, and will be apparent from, the detailed description that follows.
The implementation mode is as follows: energy-conserving efficient drum-type machine of completing, including the organism, be equipped with the cylinder of completing in the organism, be equipped with the combustion chamber in the lower part of organism, be equipped with the furnace mouth in the combustion chamber lower part, be equipped with the tobacco pipe at the organism top, be equipped with the drive cylinder pivoted electric drive device that completes in the left end lower part of organism, its special character lies in: the upper part of the outlet end of the de-enzyming roller is provided with a blowing device which vertically blows downwards, can form a wind wall on the outlet surface of the de-enzyming roller and prevents cold wind from entering the de-enzyming roller.
The utility model discloses be equipped with the blast apparatus that vertical downdraft, form the brattice at the outlet face of the cylinder that completes on the exit end of the cylinder that completes, can prevent the cold air of outside to get into in the cylinder that completes.
The utility model discloses because blast apparatus can prevent the cold air of outside to get into the cylinder that completes, can avoid the in-process that completes to need to increase more energy consumption and offset the energy that the cold air consumed, can reduce the energy consumption more than 18%.
The utility model discloses because blast apparatus can prevent in the cold air entering de-enzyming cylinder of outside, can ensure that the heat in the de-enzyming cylinder is whole to be used for the de-enzyming of tea wrap, can shorten the time of de-enzyming, improve about 15% of the efficiency of de-enzyming.
The utility model discloses because blast apparatus can prevent the cold air of outside to get into in the cylinder that completes, avoid the cold air to cause contrary effect of completing to the tea-green, make the double-layered rate of living of completing leaf drop to about 1% by 8-6%.
The utility model discloses set up blast apparatus on the exit end of the cylinder that completes, still produced an unexpected technological effect, exactly the produced wind energy of blast apparatus carries out blast cooling to the leaf that completes that the cylinder export came out in time, has avoided the high temperature of tealeaves to pile up the harm to the tealeaves quality, has ensured the pure of tealeaves taste and fragrance, has prevented to pile up the harmful effects that cause the green tea color and luster because of the high temperature.
The blowing device consists of a blowing pipe, a blowing hole or a blowing groove arranged on the bottom surface of the blowing pipe and a wind delivery pipe communicated with the blowing pipe.
In some embodiments, the blowpipe may be formed as a straight pipe having a length longer than the diameter of the exit of the de-enzyming cylinder.
In some embodiments, the blowpipe may be configured as an arced pipe having a chord length longer than the diameter of the exit of the de-enzyming cylinder.
In some embodiments, the air blowing slots are arranged along the length direction of the air blowing pipe at the bottom surface of the air blowing pipe and are 1, 2 or 3.
The length of the air blowing groove is adapted to the diameter of the outlet of the fixation roller, the width of the air blowing groove is 1-3 mm, and in some embodiments, the width of the air blowing groove is 1 mm, 2 mm or 3 mm.
The blowholes can be densely distributed along the length direction of the blowpipes on the bottom surfaces of the blowpipes, and can be single-row or multi-row.
The diameter of the air blowing hole of the utility model can be 0.3-5mm, preferably 1-4 mm and 2-3 mm. And in some embodiments 0.3mm, 1 mm, 2 mm, 3mm, 4 mm, 5 mm.
The interval between the air blowing holes of the utility model is 3-10 mm, preferably 5-8 mm. In some embodiments 3mm, 4 mm, 5mm, 6 mm, 7 mm, 8 mm, 9 mm, 10 mm.
The calculation for improving the fixation efficiency is realized by modifying the existing 60-type drum fixation machine, and the fixation efficiency is improved by = (fixation amount of the starting blowing device-fixation amount of the closing blowing device)/fixation amount of the closing blowing device x 100 percent according to the fixation amount of the starting blowing device and the fixation amount of the closing blowing device in each hour, namely according to the fixation amount of the original fixation method in each hour. If a 60-type roller type water-removing machine is additionally provided with a blowing-off device for water-removing, the water-removing amount of the blowing device is 230kg per hour, and the water-removing amount of the blowing device is 200kg per hour, the water-removing efficiency is improved by = (230 + 200)/200 x 100% = 15%.
The energy consumption is reduced by x 100 percent according to the fuel consumed by starting the blowing device for fixation (tested as firewood) and the fuel consumed by closing the blowing device, namely the fuel consumed by fixing 1 ton of fresh leaves according to the original fixation method. The electric energy required by the blowing device is small and ignored. If a 60-type roller type water-removing machine is additionally provided with a blowing device for water-removing, 250kg of firewood is needed when the blowing device is closed for water-removing of 1 ton of fresh leaves, 200kg of firewood is needed when the blowing device is started for water-removing of 1 ton of fresh leaves, and the energy consumption is reduced by = (250-manger 200)/250 x 100% = 20.8%.
Example 1: energy-conserving efficient drum-type machine of completing includes organism 1, is equipped with the cylinder 11 that completes in organism 1, is equipped with combustion chamber 7 in the lower part of organism 1, is equipped with furnace mouth 5 in combustion chamber 7 lower part, is equipped with tobacco pipe 16 at organism 1 top, is equipped with the electric drive device 3 that drives the cylinder pivoted that completes in the left end lower part of organism 1, is equipped with blast apparatus 18 of vertical downdraft on the exit end of the cylinder that completes. The blowing device can form an air curtain at the outlet face of the fixation roller to prevent cold air from entering the fixation roller. The blowing device 17 is composed of a blowing pipe 13, a blowing groove 14 arranged on the bottom surface of the blowing pipe 13 and a wind delivery pipe 15 communicated with the blowing pipe 13. The blowpipe 13 is made into a straight pipe structure with the length not shorter than the diameter of the outlet of the fixation roller. The blowing grooves are arranged on the bottom surface of the blowing pipe along the length direction of the blowing pipe and are 1. The length of the air blowing groove is matched with the diameter of the outlet of the de-enzyming roller and is slightly longer than the diameter of the outlet of the de-enzyming roller. The width of the air blowing groove is 1 mm. The length of the air blowing groove is matched with the diameter of the outlet of the de-enzyming roller and is slightly longer than the diameter of the outlet of the de-enzyming roller. The width of the air blowing groove is 3 mm.
The embodiment overcomes the defects of the prior art, can prevent outside cold air from entering the fixation roller, can avoid other cold air prevention devices from blocking fixation leaves at the outlet of the fixation roller, can reduce the energy consumption by 20 percent, improves the fixation efficiency by 16 percent, reduces the survival rate of the fixation leaves from 8 to 6 percent to 1.5 percent, and can timely perform air blowing and cooling on the fixation leaves at the outlet of the fixation roller by wind energy generated by the air blowing device, thereby avoiding the high-temperature accumulation of the tea leaves from damaging the quality of the tea leaves, ensuring the purity of the taste and aroma of the tea leaves, and particularly preventing the adverse effect on the color of the green tea caused by the high-temperature accumulation.
Example 2: an energy-saving and high-efficiency drum-type enzyme deactivating machine comprises a frame 4 and a machine body 1 arranged on the frame 4, wherein an enzyme deactivating drum 11 is arranged in the machine body 1, two ends of the enzyme deactivating drum 11 protrude out of two ends of the machine body 1, the front end and the rear end are respectively supported by a supporting wheel 9, a feeding trough 2 is arranged at the feeding end of the water-removing roller 11, a discharge trough 8 is arranged below the discharge hole of the water-removing roller 11, the inner wall of the de-enzyming roller 11 is provided with a guide vane 10, the lower part of the machine body 1 is provided with a combustion chamber 7, a hearth opening 5 and an air inlet and ash outlet 6 are arranged at the lower part of the combustion chamber 7, a smoke pipe 16 is arranged at the top of the machine body 1, an electric driving device 3 for driving the fixation roller to rotate is arranged at the lower part of the left end of the machine body 1, and a blowing device 17 which blows air vertically downwards and can form an air curtain at the outlet surface of the fixation roller to prevent cold air from entering the fixation roller is arranged on the upper surface of the outlet end of the fixation roller. The blowing device 17 is composed of a blowing pipe 13, a blowing hole 14 arranged at the bottom surface of the blowing pipe 13 and a wind delivery pipe 16 communicated with the blowing pipe 13. The blowpipe 13 is made into a straight pipe structure with the length not shorter than the diameter of the outlet of the fixation roller. The blowholes 14 are densely arranged at the bottom surface of the blowpipe in a single row along the length direction of the blowpipe. The diameter of the air blowing holes 14 is 0.3mm, and the interval between the air blowing holes is 3 mm.
The embodiment overcomes the defects of the prior art, can prevent outside cold air from entering the fixation roller, can avoid other cold air prevention devices from blocking fixation leaves at the outlet of the fixation roller, can reduce the energy consumption by 19 percent, improve the fixation efficiency by 15.5 percent, reduce the survival rate of the fixation leaves from 8 to 6 percent to 2 percent, and timely perform air blowing and cooling on the fixation leaves at the outlet of the fixation roller by wind energy generated by the air blowing device, avoid the high-temperature accumulation of the tea leaves from damaging the quality of the tea leaves, ensure the purity of the taste and aroma of the tea leaves, and particularly prevent adverse effects on the color of the green tea caused by the high-temperature accumulation
Example 3: an energy-saving and efficient drum-type enzyme deactivating machine comprises a frame 4 and a machine body 1 arranged on the frame 4, wherein an enzyme deactivating drum 11 is arranged in the machine body 1, two ends of the enzyme deactivating drum 11 protrude out of two ends of the machine body 1, the front end and the rear end are respectively supported by supporting wheels 9, a feeding trough 2 is arranged at the feeding end of the enzyme deactivating drum 11, a discharging trough 8 is arranged below a discharging port of the enzyme deactivating drum 11, guide vanes 10 are arranged on the inner wall of the enzyme deactivating drum 11, a combustion chamber 7 is arranged at the lower part of the machine body 1, a hearth opening 5 is arranged at the lower part of the combustion chamber 7, a smoke pipe 16 is arranged at the top of the machine body 1, an electric driving device 3 for driving the enzyme deactivating drum to rotate is arranged at the lower part of the left end of the machine body 1, and a blowing device 17 for vertically blowing air downwards is arranged at the outlet face of the enzyme deactivating drum to form an. The blowing device 17 is composed of a blowing pipe 13, a blowing hole 14 arranged at the bottom surface of the blowing pipe 13 and a wind delivery pipe 16 communicated with the blowing pipe 13. Is fixed on the machine body 1 through a bracket 12. The blowpipe 13 is made into an arc-shaped pipe structure with the chord length longer than the diameter of the outlet of the fixation roller. The blowholes 14 may be densely arranged in a single row in the arc direction of the blowpipe at the bottom surface of the blowpipe 13. The diameter of the air blowing holes 14 is 0.3mm, and the interval between the air blowing holes is 3 mm.
The embodiment overcomes the defects of the prior art, can prevent outside cold air from entering the fixation roller, can avoid other cold air prevention devices from blocking fixation leaves at the outlet of the fixation roller, can reduce the energy consumption by 18 percent, improves the fixation efficiency by 15 percent, reduces the survival rate of the fixation leaves from 8 to 6 percent to 2.5 percent, and can timely perform air blowing and cooling on the fixation leaves at the outlet of the fixation roller by wind energy generated by the air blowing device, thereby avoiding the high-temperature accumulation of the tea leaves from damaging the quality of the tea leaves, ensuring the purity of the taste and aroma of the tea leaves, and particularly preventing the adverse effect on the color of the green tea caused by the high-temperature accumulation.
The above embodiment is not limited to the specific structure of the drum-type water-removing machine.
The above description is only an illustrative embodiment of the present invention, and is not intended to limit the present invention in any form or in any material way, and it should be noted that, for those skilled in the art, a plurality of improvements and additions may be made without departing from the method of the present invention. Those skilled in the art can make various changes, modifications and evolutions equivalent to those made by the above-disclosed technical content without departing from the spirit and scope of the present invention, and all such changes, modifications and evolutions are equivalent embodiments of the present invention; meanwhile, any changes, modifications and evolutions of equivalent changes to the above embodiments according to the essential technology of the present invention all still belong to the protection scope of the present invention.
Claims (10)
1. Energy-conserving efficient drum-type machine of completing, including the organism, be equipped with the cylinder that completes in the organism, be equipped with the combustion chamber in the lower part of organism, be equipped with the furnace mouth in the combustion chamber lower part, be equipped with the tobacco pipe at the organism top, be equipped with drive cylinder pivoted electric drive device that completes, its characterized in that in the left end lower part of organism: the upper part of the outlet end of the de-enzyming roller is provided with a blowing device which blows air vertically and downwards.
2. The energy-saving and efficient drum-type enzyme deactivating machine as claimed in claim 1, wherein: the blowing device consists of a blowing pipe, a blowing hole or a blowing groove arranged on the bottom surface of the blowing pipe and a wind delivery pipe communicated with the blowing pipe.
3. The energy-saving and efficient drum-type enzyme deactivating machine as claimed in claim 2, wherein: the blowpipe is made into a straight pipe structure with the length longer than the diameter of the outlet of the fixation roller.
4. The energy-saving and efficient drum-type enzyme deactivating machine as claimed in claim 2, wherein: the bottom surface of the blowpipe is provided with 1-3 blowpipes along the length direction of the blowpipe, the length of the blowpipes is matched with the diameter of the outlet of the de-enzyming roller, and the width of the blowpipes is 1-3 mm.
5. The energy-saving and efficient drum-type enzyme deactivating machine as claimed in claim 2, wherein: the blowpipe is made into an arc-shaped pipe structure with the chord length longer than the diameter of the outlet of the fixation roller.
6. The energy-saving and efficient drum-type enzyme deactivating machine as claimed in claim 2, wherein: the blowholes are densely distributed on the bottom surface of the blowpipe along the length direction of the blowpipe and are arranged in a single row or multiple rows.
7. The energy-saving and efficient drum-type enzyme deactivating machine as claimed in claim 6, wherein: the diameter of the air blowing hole is 0.3-5 mm.
8. The energy-saving and efficient drum-type enzyme deactivating machine as claimed in claim 7, wherein: the diameter of the air blowing hole is 2-3 mm.
9. The energy-saving and efficient drum-type enzyme deactivating machine as claimed in claim 7 or 8, wherein: the interval between the air blowing holes is 3-10 mm.
10. The energy-saving and efficient drum-type enzyme deactivating machine as claimed in claim 9, wherein: the interval between the air blowing holes is 5-8 mm.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022750835.2U CN213961607U (en) | 2020-11-25 | 2020-11-25 | Energy-saving efficient drum-type enzyme deactivating machine |
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| CN202022750835.2U CN213961607U (en) | 2020-11-25 | 2020-11-25 | Energy-saving efficient drum-type enzyme deactivating machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112273471A (en) * | 2020-11-25 | 2021-01-29 | 湖南清山月茶业有限公司 | Prevent cylinder machine of completing of cold air entering |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112273471A (en) * | 2020-11-25 | 2021-01-29 | 湖南清山月茶业有限公司 | Prevent cylinder machine of completing of cold air entering |
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